Quadra-Fire QFI30 Owner'S Manual Download

Page: 29 / 47

Quadra-Fire • QFI30-C, QFI35-C • 2227-901 Rev. H • 7/12

PLUG

120V EXISTING

OUTLET

GRN (2)

BLK (2)

GRN (2)

BLK (2)

STEPS

3 & 4

WHT (2)

BLOWER

SPEED CONTROL

(RHEOSTAT)

SENSOR SWITCH

STEPS

1 & 2

STEP 5

BLOWERS

BLOWER
RECEPTICLE

BLK

GRN

BLK

GRN
BLK

WHT

GRN

BLK

GRN

WHT

BLK

PLUG INTO 120V
EXISTING OUTLET

DC REGULATOR
RECEPTICLE

AUX 300 MODULE

FAN

TO CONTROL
MODULE

FUSE WIRE

ASSEMBLY

FUSE WIRE

ASSEMBLY

D. Fan Wiring with Remote

This appliance may be used with an RC200 or RC300

remote control. See Figure 10.3.

1. Remove cord assembly spades from rheostat and

sensor switch.

NOTICE: Fan speed and operation are controlled by the
remote control. The sensor switch and rheostat are no
longer needed.

2. Plug two cord assembly spade connectors together.

3. Unplug fan cord assembly from standard cord assembly.

4. Plug fan cord assembly into AUX300 module.

5. Plug AUX300 module into the standard cord assembly.

NOTE:

USE ZIP TIES TO RESTRAIN

THE LOOSE WIRES UNDERNEATH
THE APPLIANCE AND KEEP THEM
AWAY FROM THE BLOWER WHEEL
(FAN BLADES).

NOTE:

IF ANY OF THE ORIGINAL

WIRE AS SUPPLIED WITH THE
APPLIANCE MUST BE REPLACED,
IT MUST BE REPLACED WITH TYPE
105

C RATED WIRE.

E. Control Module Operation

See Section 2.H for control module operation instructions.

Figure 10.3 Wiring Diagram - Fan with RC200/RC300 Remote

NOTE:

SENSOR SWITCH AND

RHEOSTAT SPEED CONTROL MUST
BE REMOVED FROM CIRCUIT IF
SYSTEM IS CONTROLLED WITH
RC200/RC300 REMOTE.

Summary of Contents for QFI30

Page 1: ... indicated on the rating plate Installation and service of this appliance should be performed by qualified personnel Hearth Home Technologies suggests NFI certified or factory trained professionals or technicians supervised by an NFI certified professional Leave this manual with party responsible for use and operation DO NOT DISCARD WARNING R Important operating and maintenance instructions includ...

Page 2: ...ot for for use use with with solid solid fuel fuel Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide solide This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes codes if if any any if if not not follow follow ANSI ANSI Z223 1 Z223 1 in in the the USA USA or or CAN CGA CAN CGA B149 ...

Page 3: ...rted A Typical Appliance System 15 B Design and Installation Considerations 16 C Tools and Supplies Needed 16 D Inspect Appliance and Components 16 5 Fireplace Size Requirements A Minimum Fireplace Opening 17 B Mantel and Wall Projections 19 6 Termination Locations A Vent Termination Minimum Clearances 20 7 Installation Preparation A Inspection and Cleaning 21 B Flue Damper 21 C Gas Line 21 D Fire...

Page 4: ...al purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warra...

Page 5: ...RI QRUPDO XVH V D KHDWLQJ DSSOLDQFH VRPH FKDQJHV LQ FRORU RI LQWHULRU DQG H WHULRU VXUIDFH ILQLVKHV PD RFFXU 7KLV LV QRW D IODZ DQG LV QRW FRYHUHG XQGHU ZDUUDQW DPDJH WR SULQWHG SODWHG RU HQDPHOHG VXUIDFHV FDXVHG E ILQJHUSULQWV DFFLGHQWV PLVXVH VFUDWFKHV PHOWHG LWHPV RU RWKHU H WHUQDO VRXUFHV DQG UHVLGXHV OHIW RQ WKH SODWHG VXUIDFHV IURP WKH XVH RI DEUDVLYH FOHDQHUV RU SROLVKHV 5HSDLU RU UHSODFHPH...

Page 6: ...having jurisdiction When installing above 2000 feet elevation In the USA Reduce input rate 4 for each 1000 feet above 2000 feet In CANADA Reduce input rate 10 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility Check with your local gas utility to determine proper orifice size NOTICE This installation must conform with local codes In the absence of local codes ...

Page 7: ...the fixed glass panel DO NOT operate the appliance with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFUL...

Page 8: ...ologies if the barrier is not present or help is needed to properly install one For more information refer to the instructions supplied with your decorative door or front F Remote Controls Wall Controls and Wall Switches Follow the instructions supplied with the control installed to operate your fireplace For safety Install a switch lock or a wall remote control with child protection lockout featu...

Page 9: ...3 Note that the flame HI LO selector switch will become inactive once an optional remote control RC200 RC300 is programmed to the control module Note that the control module will always ignite the fireplace on HI and remain so for the initial 10 seconds of operation If the HI LO is switched to the LO position the flame output will automatically drop to the lowest setting after the flame has been e...

Page 10: ... IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property damage Re fer to the owner s information manual provided with this appliance This appliance needs fresh...

Page 11: ...to burn for 20 to 40 minutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Odor may also be released from finishing materials and adhesives used around the appliance Film on the glass This is a normal result of the curing process of the pai...

Page 12: ...e frequent cleaning may be required due to lint from carpeting or other factors Control compartment burner and circulating air passageway of the appliance must be kept clean CAUTION Risk of Burns The appliance should be turned off and cooled before servicing When properly maintained your appliance will give you many years of trouble free service We recommend an nual service by a qualified technici...

Page 13: ... there is no damage to glass or glass frame Replace as necessary Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged Replace as necessary Logs Frequency Annually By Service Technician Tools needed Protective gloves Inspectfordamagedormissinglogs Replaceasnecessary Refer to Section 12 for log placement instructions Verify correct log placement ...

Page 14: ...atteries during extended burns which could result in reduced battery life or degradation Check for smooth lighting and ignition carryover to all ports Verify that there is no ignition delay Inspect for lifting or other flame problems Verify air shutter setting is correct See Section 12 for required air shutter setting Verify air shutter is clear of dust and debris Inspect orifice for soot dirt and...

Page 15: ...e not drawn to scale Actual product may vary from pictures in manual VERTICAL TERMINATION CAP SECTION 8 F VENT PIPE SECTION 8 GAS LINE SECTION 9 ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE HEARTH EXTENSION SURROUND OR FRONT NOT SHOWN SECTION 2 D AND 8 D MANTEL AND MANTEL LEG SECTION 5 B AND 11 A 3 INCH FLEX LINERS SECTION 8 Figure 4 1 Typical System 4 4 Getting Started Installer Guide...

Page 16: ...ed in separate packages If packaged separately the log set and appliance grate must be installed Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before starting the instal lation Follow these instructions carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Damaged parts cou...

Page 17: ...ce in which the gas fireplace insert is to be installed is prohibited except the floor as tested for and as noted above and in Figure 5 1 A minimum 1 2 inch gap from the bottom of the appliance to the metal floor of the solid fuel firebox is RECOMMENDED for optimal fan performance See side view in Figure 5 1 Figure 5 1 A SIDE VIEW 6 IN 5 IN 3 IN 9 IN METAL INSERT FACTORY BUILT FIREBOX 6 IN 5 IN 3 ...

Page 18: ... Width 31 9 16 802 27 7 16 697 D Glass Opening Height 15 11 16 398 12 13 16 325 E Height Front 24 610 20 1 2 521 F Height Rear 21 1 16 535 17 5 8 448 G Unit Depth 16 406 14 3 4 375 H Venting Depth 10 1 2 267 9 1 2 241 I Height to Top of Glass Frame 22 559 18 1 4 464 Note If exhaust collar on insert and fireplace damper do not line up add 4 inches 102 mm to minimum fireplace height for bends in ven...

Page 19: ...ustible material or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround For non combustible material specifications refer to section 1 E Figure 5 4 Mantel Clearances 12 IN MIN 12 IN MAX EXISTING NON COMBUSTIBLE FACING CD SURROUND APPLIANCE 1 1 2 IN BD AD APPLIANCE SURROUND MINIMUM FIREPLACE SIZE Location QFI35 C QFI30 C Inches Millimeters Inches Milli...

Page 20: ...2 7 5 Over 20 12 to 21 12 8 0 Figure 6 1 Minimum Height From Roof To Lowest Discharge Opening 3 foot minimum in snow regions HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as...

Page 21: ...ole provided an access hole of 1 inch 25 mm diameter or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner This access hole must be plugged with non combustible insulation after the gas supply line has been installed Install gas line into firebox cavity Check local codes and gas line sizing requirements following NFPA51 See Section 9 It is reco...

Page 22: ...s appliance to a chimney flue serving a separate solid fuel or gas burning appliance May impair safe operation of this appliance or other appliances connected to the flue Vent this appliance directly outside Use separate vent system for this appliance Horizontal venting is NOT allowed Vertical terminations are measured to top of chimney This appliance is listed for use with LINK DV systems and com...

Page 23: ...ATION B Figure 8 3 D Placing Securing and Leveling the Appliance Remove rear leveling legs from shipping position and relocate to one of the positions shown in Figure 8 3 Remove both screws that secure the leveling leg to the side of the appliance Turn the leveling leg around so that the foot is facing out and downward Line up the two holes on the leg with the holes on the appliance and secure wit...

Page 24: ...I Models If a remote control kit is used to control blower function the Auxiliary 300 module can only be placed in the control cavity to the right of the control panel See Figure 8 4 Figure 8 4 Location of AUX300 for Remote Control Blower Function IPI AUXILIARY 300 MODULE ...

Page 25: ...ving 3 screws Connect both the LINK ZC ADPB to Class A Pipe and the termination cap to the LINK ZC ADPB with the self tapping screws provided OPTIONAL LINK ZC ADPB FOR USE WITH CLASS A WOODBURNING PIPE HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING C...

Page 26: ...e leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are opera...

Page 27: ...iance 10 10 Electrical Information B IntelliFire Plus Ignition System Wiring Wire an outlet box 120VAC in the bottom back corner of the existing solid fuel masonry or factory built fireplace to plug in the cord assembly The supplied cord assembly may also be routed out onto the hearth to a nearby outlet WARNING Risk of Shock or Explosion DO NOT wire IPI controlled appliance junction box to a switc...

Page 28: ...es should be done now to avoid reconstruction Follow instructions that come with those accessories Plug the cord into a convenient outlet Must use cord supplied NOTE USE ZIP TIES TO RESTRAIN THE LOOSE WIRES UNDERNEATH THE APPLIANCE AND KEEP THEM AWAY FROM THE BLOWER WHEEL FAN BLADES NOTE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED IT MUST BE REPLACED WITH TYPE 1050 ...

Page 29: ...controlled by the remote control The sensor switch and rheostat are no longer needed 2 Plug two cord assembly spade connectors together 3 Unplug fan cord assembly from standard cord assembly 4 Plug fan cord assembly into AUX300 module 5 Plug AUX300 module into the standard cord assembly NOTE USE ZIP TIES TO RESTRAIN THE LOOSE WIRES UNDERNEATH THE APPLIANCE AND KEEP THEM AWAY FROM THE BLOWER WHEEL ...

Page 30: ...c Clearance to combustible material under the insert is 1 4 inch 6 mm Clearance from top of fireplace opening for combustibles extending 12 inches max is 12 inches Use leveling legs to raise insert minimum 1 4 inch 6 mm above combustible material or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround For non combustible material specifications refer t...

Page 31: ...terfere with proper burner operation Ember material is shipped with this gas appliance To place the ember material Embers CANNOT be placed directly over ports Care should be taken not to cover the lighting trail of ports from back to front Place dime size pieces of Glowing Embers just in front of the port trail but not on or in between the ports see Figure 12 2 Care should be taken so that the por...

Page 32: ...he side refractory is installed Install the left side refractory as shown in Figure 4 Bend the refractory tab down as shown in Figure 5 Repeat this step for the right refractory panel Figure 2 Refractory and Logs Installed Figure 3 Install Back Refractory SRV2227 702 SRV2227 702 SRV2227 703 SRV2227 703 SRV2227 705 SRV2227 705 SRV2227 704 SRV2227 704 SRV2227 706 SRV2227 706 SRV2227 701 SRV2227 701 ...

Page 33: ...LOG RESTS ON REFRACTORY SUPPORT REFRACTORY SUPPORT LOG GROOVE LOG GROOVE FOR LOG 6 FOR LOG 6 NOTCH MATES WITH NOTCH MATES WITH RIGHT GRATE TINE RIGHT GRATE TINE Figure 10 Log 4 Figure 11 Log 4 LOG PIN LOG PIN MATES MATES WITH SLOT WITH SLOT LOG GROOVE LOG GROOVE FOR LOG 6 FOR LOG 6 NOTCH NOTCH MATE NOTCH MATE NOTCH WITH GRATE BAR WITH GRATE BAR 2 2 3 3 4 4 Figure 6 Placement of Log 1 Log 1 SRV2227...

Page 34: ...gure 6 The right end of log should rest on the burner and touches the grate bar as shown in Figure 13 SLOT SLOT LOG END LOG END CONTACTS CONTACTS GRATE BAR GRATE BAR LOG END LOG END RESTS ON RESTS ON FLAT SPOT FLAT SPOT Log 6 SRV2227 704 Rest the left end of Log 6 on the burner Mate the notch on the left end of log with the grate bar The log should rest on both log grooves as illustrated in Figure...

Page 35: ...t side refractory as shown in Figure 3 Bend the refractory tab down as shown in Figure 4 Repeat this step for the right refractory panel Figure 1 Refractory and Logs Installed Figure 2 Install Back Refractory Figure 3 Install Side Refractory Figure 4 Bend Refractory Tab REFRACTORY REFRACTORY TAB TAB CAUTION Logs are fragile handle with care SRV2225 703 SRV2225 703 SRV2225 704 SRV2225 704 SRV2225 7...

Page 36: ...LEFT REFRACTORY LEFT REFRACTORY PANEL PANEL FLAT SPOTS FOR LOG 6 AND LOG 3 FLAT SPOTS FOR LOG 6 AND LOG 3 MATE SLOT WITH MATE SLOT WITH GRATE TINE GRATE TINE SLOT SLOT LOG CONTACTS LEFT LOG CONTACTS LEFT REFRACTORY PANEL REFRACTORY PANEL POSITION LOG POSITION LOG ON FLAT SPOT ON FLAT SPOT LOG CONTACTS BACK LOG CONTACTS BACK REFRACTORY PANEL REFRACTORY PANEL FLAT SPOT FLAT SPOT FOR LOG 7 FOR LOG 7 ...

Page 37: ...gure 7 Figure 11 Log 4 Figure 12 Place Log 5 Figure 13 Log 5 Figure 14 Place Log 6 LOG SLOT LOG SLOT FLAT SPOT FLAT SPOT FOR LOG 6 FOR LOG 6 MATE LOG MATE LOG PINS WITH PINS WITH LOG SLOTS LOG SLOTS LOG SLOTS LOG SLOTS LOG RESTS LOG RESTS ON FLAT SPOT ON FLAT SPOT Log 7 SRV2225 704 Note the location of the groove on the underside of the log Place the opposite end on the flat spot on Log 3 See Figu...

Page 38: ...r scratches DO NOT strike slam or scratch glass DO NOT operate fireplace with glass removed cracked broken or scratched Replace as a complete assembly Removing Fixed Glass Assembly The glass assembly fastens to the fireplace in four places Four of the fastening mechanisms are spring loaded glass latches An example of the glass latch is shown in Figure 12 3 To release glass assembly pull the two bo...

Page 39: ... or 1 8 in 3 mm 2 Pilot won t light there is no noise or spark A No power transformer installed incorrectly or depleted batteries Verify that transformer is installed and plugged into module Check voltage of transformer at connection to module Acceptable read ings of a good transformer are between 6 4 and 6 6 volts AC Bat tery power supply voltage must be at least 4 volts If below 4 volts replace ...

Page 40: ...d glow shortly after ignition With a multi meter verify that current in series between module and sense lead is at least 0 14 microamps Verify correct pilot orifice is installed and gas inlet is set to pressure specifications Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod C Module is not grounded Verify module is securely gro...

Page 41: ... 775 C 31 9 16 802 27 7 16 697 D 15 11 16 398 12 13 16 325 E 24 610 20 1 2 521 F 21 1 16 535 17 5 8 448 G 15 7 8 403 14 5 8 372 H 11 3 4 298 10 1 8 257 I 20 3 8 518 17 432 J 1 3 4 44 1 3 4 44 MODEL DIMENSIONS Location QFI35 C QFI30 C Inches Millimeters Inches Millimeters K 4 13 16 122 4 13 16 122 L 10 1 16 256 9 229 M 2 1 4 57 2 1 4 57 N 5 127 3 15 16 100 O 5 1 8 130 5 3 16 132 P 8 203 8 203 Q 1 1...

Page 42: ...ation cap flashing and link adapter LINK DV4 30B Masonry 3 inch flex liner kit Expands to 30 feet and 4 feet respectively Includes two liners termination cap flashing and link adapter Direct Vent Flex Liner Accessory Kits see Figure 14 3 LINK ZC ADPB Zero clearance chimney adapter DV 46DVA GK Adapter kit It is permissible to use DV 46DVA GK to connect collinear flex vent to SL D vent pipe to exten...

Page 43: ...30 Y 1 Log 1 SRV2227 703 2 Log 2 SRV2227 702 3 Log 3 SRV2227 701 4 Log 4 SRV2227 705 5 Log 5 SRV2227 706 6 Log 6 SRV2227 704 7 Termination Plate Assembly 2206 012 Flex Pipe Handle 438 351 Gasket 2206 401 8 Grate Assemby 2227 016 9 Burner Assembly 2227 009 Y 10 Base Pan 2206 127 11 Valve Assembly Refer to valve page 12 Glass Door Assembly GLA 2206 Y 13 Rheostat Knob 100 512 Y 14 Control Panel 2205 ...

Page 44: ...Y 1 Log 1 SRV2225 701 2 Log 2 SRV2225 703 3 Log 3 SRV2225 702 4 Log 4 SRV2225 705 5 Log 5 SRV2225 710 6 Log 6 SRV2225 706 7 Log 7 SRV2225 704 8 Termination Plate Assembly 2205 012 Flex Pipe Handle 438 351 Gasket 2206 401 9 Grate Assemby 2225 016 10 Burner Assembly 2225 009 Y 11 Base Pan 2205 127 12 Glass Door Assembly GLA 2205 Y 13 Rheostat Knob 100 512 Y 14 Control Panel 2205 129 15 On Off Rheost...

Page 45: ...2206 120 11 3 Pilot Assembly NG 2202 013 Y Pilot Assembly LP 2202 014 Y 11 4 Orifice NG 35C QFI30 C 582 835 Y Orifice LP 51C 582 851 Y Orifice NG 33C QFI35 C 582 833 Y Orifice LP 50C 582 850 Y 11 5 Flexible Gas Connector 530 302A Y 11 6 Control Panel Bracket 2205 128 11 7 Valve Bracket 2205 146 11 8 Flex Ball Valve Assembly 302 320A Y 11 9 Valve NG 2166 302 Y Valve LP 2166 303 Y 11 10 Brass Connec...

Page 46: ...45 Y Glass Latch Assembly Top Qty 2 req 339 121A Y Lava Rock 4021 296 Mineral Wool 050 721 Refractory Assembly sold as set only QFI30 C BRICK QI30 QFI35 C BRICK QI35 Rheostat Temp Sensor Assembly SRV2206 800 Y Touch Up Paint TUP GBK 12 QFI30 C Conversion Kit NG NGK I30 C Y Conversion Kit LP LPK I30 C Y Pilot Orifice NG 593 528 Y Pilot Orifice LP 593 527 Y Regulator NG NGK DXV 50 Y Regulator LP LPK...

Page 47: ...________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ R Printed in U S A Copyright 2012 DO NOT DISCARD TH...

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