Quadra-Fire PELLET INSERT CB1200MI-MBK Owner'S Manual Download Page 42 | Manualshive

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Page 42

7014-188

September 16, 2009

R

CB1200-I Pellet Insert

Terminal Block

Center 2 Screws for

Thermostat Wires

Power Outlet

Heat Output

Switch

Reset Button

Red Call Light

Fuse

Control Box

Blue
Blinking
Light

Red/ Green

Light

B. Component Locations

Figure 42.1

Exhaust

Blower

Convection

Blower

Exhaust

Transition
Assembly

Figure 42.2

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Summary of Contents for PELLET INSERT CB1200MI-MBK

Page 1: ...y Comply with all minimum clearances to com bustibles as specified Failure to comply may cause house fire Check building codes prior to installation Installation MUST comply with local regional state...

Page 2: ...60 531 by definition Wood Heater A Air to Fuel Ratio 7014 080C 1200 I PELLET INSERT A Louvers to combustible wall B Insert top to mantel C Front Facing D Hearth Extension Front E Hearth Extension Side...

Page 3: ...Rear Shroud Installation 18 19 B Outside Air Kit 20 C Adjustable Hopper Option 20 D Grille Installation 20 E Adjustable Hearth Support 21 F Panel Trim 22 23 G Brick Set Installation 24 H Brick Clip In...

Page 4: ...best results MODEL 1200 I Pellet Insert LABORATORY OMNI Test Laboratories Inc REPORT NO 061 S 13 2 TYPE Solid Fuel Room Heater Pellet Fuel Burning Type Insert STANDARD ASTM E1509 95 ULC S628 93 ULC S...

Page 5: ...e loca tion of the vent termination CAUTION If burning shelled field corn you must use ap proved venting specifically designed for corn to prevent corro sion or degradation Follow the instructions fro...

Page 6: ...n appliance is drafting successfully all combustion byproducts are exiting the home through the chimney Considerations for successful draft include Preventing negative pressure Location of appliance a...

Page 7: ...erials have been met 8 The masonry chimney is inspected by a profes sional and is clean or the factory built metal chimney is installed according to the manufac turer s instructions and clearances 9 T...

Page 8: ...3 Side View Panel A B Standard 30 inches 762mm 40 inches 1016mm Large 33 inches 838mm 50 inches 1270mm B A 30 in 762mm 22 in 559mm 19 1 2 in 495mm 11in 279mm 11 279mm 25 1 2 in 648mm 12 in 305mm 13 in...

Page 9: ...D C E B C A 0 INCH 0mm CLEARANCE TO EXPOSED SECTION AND FACE TRIM Rear Shroud Kit is Required for Built In Installation A Top of Shroud Top Vent 3 0 76 Rear Vent 0 0 B Sides of Inside Shroud Top or R...

Page 10: ...TE A Quadra Fire floor protector Part 811 0730 is available through your dealer to be used as a floor protec tor for the section under the insert body only Floor protec tion to front and sides of inse...

Page 11: ...eptable H Prefabricated Metal Chimney The chimney can be new or existing masonry or prefabricated and must meet the following minimum requirements Must be minimum 6 inch 152mm inside diameter of high...

Page 12: ...open position Removal of smoke shelf or baffle Removal of ember catches Removel of fire grate Removal of view screen curtain Removal of doors External trim pieces which do not affect the operation of...

Page 13: ...o be the same as minimum clearance to vinyl inside corners Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl soffits Clearance of a termination ca...

Page 14: ...ctive to the flow of exhaust gases under positive pressure as 1 foot of horizontal pipe and a foot of horizontal pipe is twice as restrictive as a foot of vertical pipe D Pipe Selection Chart The tabl...

Page 15: ...aw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations di...

Page 16: ...Vertical Figure 16 1 Outside Air Termination at Chimney Top Vertical 305mm min below 305mm min above NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insula tion su...

Page 17: ...9 10 for listings to combustibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the the exterio...

Page 18: ...nt Includes Vent pipe and two 1 4 20 x 3 4 inch bolts with nuts Part 811 0660 3 inch Top Vent Adapter or Part 811 0670 4 inch Top Vent Adapter Vertical Exhaust Transition Pipe Top Vent Adapter Figure...

Page 19: ...2 If your installation does not include an outside air kit attach cover plate with 4 screws 3 Attach left shroud panel using seven screws 3 on top and bottom and 1 along the side Figure 19 3 Top Vent...

Page 20: ...Flex Hose Hose Clamp Collar Assembly Trim Ring Hose Clamp Termination Cap Assembly Figure 20 1 Attach hose clamp to intake air collar Outside air flex pipe D Grille Installation Figure 20 3 1 Remove...

Page 21: ...extremely difficult once trim has adhered to tape Do a dry run first without removing paper from tape 6 Place cut edge of trim under top lip and into position on scissors Place side pieces on first a...

Page 22: ...ure 22 4 Figure 22 5 Figure 22 6 NOTE Right and left side curtains are shipped with the insert 1 Unpack and lay out parts face down flanges up on a non abrasive surface as shown in Figure 22 1 Install...

Page 23: ...while installing 4 8 32 x 3 8 inch screws into holes in panel support If screws have been factory installed tighten to secure panel to panel support Return hopper lid to closed position 7 Install a c...

Page 24: ...need to be installed on the outer edge of baffle to keep the brick set in place Remove the baffles from the appliance before installing the brick clips 2 Using pliers bend the brick clip slightly past...

Page 25: ...quipped with an adjustable heat anticipator The current rating is 05 amps The anticipator needs to be adjusted to the lowest setting available 2 When mounting a thermostat on a wall be sure to follow...

Page 26: ...llets The only change in operation is that the feed rate may require a slight adjustment The BTU output of the appliance varies slightly compared to pellets depending on the quality of the Fire Risk W...

Page 27: ...e heat output control switch to the desired setting Odors and vapors released during initial operation Curing of high temperature paint Open windows for air circulation Odors may be irritating to sens...

Page 28: ...too high or too low you will F Feed Rate Adjustment Instructions need to adjust the feed rate Wait until the appliance has been burning for 15 minutes before making your adjustments and allow 15 minu...

Page 29: ...ss The more it burns on low the more frequent clean ing of the glass is required 4 Fire has tall flames with black tails and is lazy 4 The feed rate needs to be reduced or the firepot needs cleaning H...

Page 30: ...s clean Make sure front door is closed Replace control box Call light on No fire Partially burned fuel in firepot Firepot clean out plate not closed Firepot is dirty missed ignition Check that firepot...

Page 31: ...of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly Check th...

Page 32: ...ove stainless steel baffle from firebox to clean ash from on top of baffle Clean behind rear brick panels Change fuel brand to pre mium Check that firepot clean out plate is fully closed Reduce feed r...

Page 33: ...bustion Exhaust More frequently depending on the fuel type OR X Blower Convection More frequently depending on the fuel type OR X Door Latch Inspection Prior to heating season OR X Exhaust Path More f...

Page 34: ...ts may fall into ashpan and may start a fire or have mis starts due to lack of vacuum Fire Risk Disposal of Ashes WARNING Ashes should be placed in metal container with tight fitting lid Ashes should...

Page 35: ...fles This will require removing the baffles Please refer to page 37 for instructions on removing the baffles 10 Cleaning the Glass Frequency When clear view of the firepot becomes obscure By Homeowner...

Page 36: ...ency Yearly By Homeowner a Be sure the appliance is allowed to cool has been unplugged and the exhaust blower is off b Remove all ash from the firebox and vacuum thoroughly c Paint all exposed steel i...

Page 37: ...s more than half way up the firepot By Homeowner Poor quality pellet fuel or lack of maintenance can create conditions that make the firepot fill quickly with ashes and clinkers This condition makes t...

Page 38: ...s and slide the glass out the bottom d Slide new glass in reposition the 2 center posts and re install bottom glass frame e Re rope the door 2 Replacing Side Glass NOTE When removing the side glass wi...

Page 39: ...ter are connected to the wire harness with 1 4 inch male female spade connectors These wires will pull forward approximately 4 to 5 inches 102mm to 127mm Disconnect the spade connections and remove th...

Page 40: ...should be set on the lowest setting available When describing the location of a component part it is always AS YOU FACE THE FRONT OF THE APPLIANCE 2 Convection Blower The convection blower is mounted...

Page 41: ...to burn back into the feed system or push exhaust up the feed tube this snap disc will shut the entire system off This disc must be manually reset 19 Vacuum Switch The vacuum switch is located at the...

Page 42: ...al Block Center 2 Screws for Thermostat Wires Power Outlet Heat Output Switch Reset Button Red Call Light Fuse Control Box Blue Blinking Light Red Green Light B Component Locations Figure 42 1 Exhaust...

Page 43: ...R September 16 2009 7014 188 Page 43 CB1200 I Pellet Insert C Exploded Drawing 1 2 3 4 5 6 7 8 9 10 14 13 12 11 16 15 17 18 19 20 21 22 23 24 25 26 27 28 29 7025 013 6 2 09 Figure 43 1...

Page 44: ...ition Assembly 510 5340 Gasket Top Vent 240 0840 Latch Draw 229 0230 7 Blower Combustion Exhaust 812 3381 Y 8 Gasket Exhaust Combustion Blower Between Housing Stove 240 0812 Y Between Motor Housing 81...

Page 45: ...Size 833 0660 Glass Assembly Center 13 7 8 in W x 11 in H 510 5400 Y Glass Assembly Side 1 Pc 5 1 8 in W x 11 in H Qty 1 510 5410 Y Glass Retainer Assembly 510 5460 Hinge Female 450 2910 18 Bracket D...

Page 46: ...re 230 0810 Paint Touch Up 7000 304 Power Cord 812 1180 Y Door Cleanout Exhaust Plenum 410 7910 Feed Adjustment Assembly 510 5450 Thumbscrew 1 4 20 X 3 4 844 5070 Fuse 7 Amp Junction Box Qty 1 812 038...

Page 47: ...Trim Qty 2 832 0840 Logo Quadra Fire 200 3180 Trim Panel Set Gold 250 4660 Panel Set Large W Nickel Trim 33 in X 50 in SP CB12I3350 NL Bracket L Trim Qty 2 832 0840 Logo Quadra Fire 200 3240 Trim Pane...

Page 48: ...Item Description Comments Part Number FASTENERS Avk Rivnut Repair Kit 1 4 20 3 8 16 Rivnut Tools RIVNUT REPAIR Y Nut Keps Lock 8 32 Qty 40 226 0060 40 Y Nut Ser Flange Small 1 4 20 Qty 24 226 0130 24...

Page 49: ...R September 16 2009 7014 188 Page 49 CB1200 I Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log...

Page 50: ...Page 50 7014 188 September 16 2009 R CB1200 I Pellet Insert F Warranty Policy...

Page 51: ...R September 16 2009 7014 188 Page 51 CB1200 I Pellet Insert...

Page 52: ...195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441...

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