Quadra-Fire GARNET-D-CSB Owner'S Manual Download Page 48

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Page 48

September 1, 2008

Quadra-Fire · Garnet-T · 7016-127F

Service Parts List

GARNET-T

(NG, LP) Exploded Parts Diagram

Beginning Manufacturing Date: 6-16-04
Ending Manufacturing Date:

Item

Description

Item

Description

Item

Description

Valve Cover

Pilot Assembly

Bafﬂe

Knob, Extension, SIT, ON/OFF

Air Shutter Assembly

Relief Door Assembly

Knob, Extension SIT, HI/LO

Side

Front Plate, Solitaire

Valve

Back Shield

Front

Log Set

Switch Bracket

Door, Left

Ignition Module

Switch, Rocker, ON/OFF

Door, Right

Burner Assembly

Bafﬂe Back

Door Assembly

Bulkhead with Flex Tube

Top

Gasket, Pilot

T hree-piece L og S et

1 4

1 3

1 2

1 0

1 5

1 6

1 7

1 8

Summary of Contents for GARNET-D-CSB

Page 1: ...t causing property damage personal injury or death This appliance may be installed as an OEM installation in manufactured home USA only or mobile home and must be installed in accordance with the manufacturer s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280 or Standard for Installation in Mobile Homes CAN CSA Z240MH This appliance is only for use wit...

Page 2: ... est équipé pour les altitudes de 0 2000 0 610m aux États Unis et au Canada pour les altitudes de 0 4500 0 1370m Pour les altitudes au dessus de 2000 aux États Unis la configuration du ventilateur son orifice ou les deux peuvent possiblement avoir à être changé Voyez le manuel du propriétaire pour les informations sur ces changements Cet appareil doit être installé en accord avec les codes locaux ...

Page 3: ...3 Section 6 Gas Information A Fuel Conversions 25 B Gas Pressures 27 C Gas Connection 27 Section 7 Electrical Information A Recommendation for Wire 29 B Connecting to the Appliance 29 C Standing Pilot Ignition System Wiring 29 Section 8 Appliance Setup A Remove Shipping Materials 31 B Leg Leveling System 31 C Flue Restrictor Installation 31 D Accessories 32 E Positioning the Logs 32 F Mineral Wool...

Page 4: ...T use this appliance if any part has been under water Immediately call a qualiﬁed service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water Model US or Canada Maximum Input BTU Minimum Input BTU Oriﬁce Size DMS Steady State P 4 Garnet T NG 17 000 12 000 49 76 93 67 38 Garnet T LP 17 000 13 000 56 78 19 69 52 Manufactured Hom...

Page 5: ...st vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS G Requirements for the Commonwealth of Massachusetts Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installa...

Page 6: ...ctive surface See page 33 Remove log set and component pack from ﬁrebox Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before starting the instal lation Follow these instructions carefully during the installation to ensure maximum safety and beneﬁt Keep appliance dry Mold or rust may cause odors Water may damage controls WAR...

Page 7: ...G B Clearances Figure 3 1 Model A B C D E F G H Garnet T Inches 6 2 2 43 36 30 19 1 2 19 3 8 Millimeters 152 51 51 1092 914 762 495 492 NOTE Flooring beneath appliance may reach 90 degrees plus room ambient temperature Check with flooring manufacturer for maximum temperature allowed on flooring surfaces It is permissible to place the appliance on carpet CAUTION Some carpet materials may be sensiti...

Page 8: ...combustibles as speciﬁed WARNING Do not pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause ﬁre HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Roof Pitch H Min Ft Flat to 6 12 ...

Page 9: ..._ QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2 3 x Q ACTUAL 4 caps 12 feet 1 2 x Q ACTUAL QMIN termination caps x 3 RMA X 2 termination caps xQACTUAL N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls P 8 ft Alcove Applications NOTE 1 On private property where termination is less than 7 feet above a sidewalk driveway deck porch veranda or balcony use of a li...

Page 10: ...ARNING Diagonal runs have both vertical and horizontal vent aspects when calculating the effects Use the rise for the vertical aspect and the run for the horizontal aspect See Figure 5 1 Two 45 elbows may be used in place of one 90 elbow On 45 runs one foot of diagonal is equal to 8 1 2 in 216mm horizontal run and 8 1 2 in 216mm vertical run A length of straight pipe is allowed between two elbows ...

Page 11: ...center line of the flue pipe to the center of the 90 elbow On the graph below draw a horizontal line from that measurement on the vertical axis across until it intersects with the slanted line 2 From the point of this intersection draw a vertical line to the bottom of the graph 3 The point at which this line meets the bottom line of the graph is the maximum length of the horizontal run EXAMPLE 1 I...

Page 12: ...rafters are not in the way when the venting system is attached If this is the case you may want to adjust the location of the appliance Step 2 Direct vent pipe is designed with a locking connection To connect the venting system to the appliance flue outlet a twist lock adapter is built into the appliance at the factory Wall thickness may vary Remember to include wall thickness in minimum clearance...

Page 13: ...g square draw a 14 in x 14 in 356mm x 356mm square around the pilot hole in the siding See Figure 5 7 on the next page Step 3 For installations using a round support box wall thimble check pipe manufacturer s instructions mark the wall for a 10 in x 10 in 254mm x 254mm square hole The center of the square hole should line up with the center line of the horizontal pipe as shown in Figure 5 5 Cut an...

Page 14: ... the area where the standoff will be located Burn Risk Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap WARNING WARNING Do NOT connect a pipe section to a termination cap without using the telescoping ﬂue section found on the termination cap Fire Hazard Exhaust Fume Risk Impaired Performance of Appliance WARNING Ensure vent components are...

Page 15: ...ect Vent Pipe Figure 5 10 VERTICAL TERMINATION CAP STORM COLLAR FLASHING FIRESTOP PIPE LENGTH SUPPORT BOX Step 2 Set the gas appliance in its desired location Drop a plumb bob down from the ceiling to the position of the appliance flue exit and mark the location where the vent will penetrate the ceiling Drill a small hole at this point Next drop a plumb bob from the roof to the hole previously dri...

Page 16: ...Note that for steep roof pitches the vent height must be increased See Roof Pitch Table Figure 4 3 on page 8 In high wind conditions nearby trees adjoining rooflines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height or switching to the high wind termination cap may solve this problem Step 3 To install the round support...

Page 17: ...Any occupied areas above the first floor including closets and storage spaces which the vertical vent passed through must be enclosed The enclosure may be framed and sheetrocked with standard construction materials however refer to these installation instructions for the minimum allowable clearance between the outside of the vent pipe and the combustible surfaces of the enclosure Do not fill any o...

Page 18: ... top edges of the support box to make a seal between it and the roof Clean out any combustible material from inside the support box Step 7 Complete the cathedral ceiling installation by following the same procedures outlined in steps 7 through 9 for vertical installations pages 16 17 Step 6 Place the support clamp provided with the support box inside the support box at the bottom and secure to the...

Page 19: ...r the retro connector and attach it to the support box with sheet metal screws Step 7 The connection between the appliance and the retro connector may be completed with sections of direct vent pipe 3 Class A Metal Chimney Figure 5 20 TERMINATION CAP EXISTING METAL CHIMNEY SYSTEM TOP ADAPTOR FLASHING 4 in 102mm FLEX PIPE RETRO CONNECTOR DIRECT VENT PIPE Top Adapter Sheet Metal Screws Flex Pipe Figu...

Page 20: ...ination Cap 25 ft 8m of 3 in 76mm Flex Liner Exhaust Section 4 ft 1m of 3 in 102mm Flex Liner Air Intake Section Chimney must be sealed from 4 ft 1m section to termination using a smoke shelf or a damper Seal should be 6 in 152mm below end of 4 ft 1m Air Intake section This section of the chimney must be sealed Co Axial to Co Linear Connector Alcove Clearance to Combustibles must be maintained Typ...

Page 21: ...1 76mm of flex above the existing chimney to allow for connection to the termination kit NOTE FOR HEARTHAPPLICATIONS REFER TO PAGE 19 FOR THE USE OF A CO AXIAL TO CO LINEAR APPLIANCE CONNECTOR Step 3 Secure the flashing to the top of the masonry chimney using a bead of non hardening sealant adhesive If the flashing is larger than the top of the chimney cut and fold flashing as needed to fit chimne...

Page 22: ...p 8 Secure the top adapter to the flashing Use three sheet metal screws through the side of the top adapter into the flange on the flashing Figure 5 28 Twist lock the high wind termination cap on to the top adapter Figure 5 28 Flex Liner Flex Coupler Sheet Metal Screws Figure 5 27 Figure 5 29 Figure 5 30 Step 10 Slide wall thimble cover over retro connector and secure with masonry bolts Figure 5 3...

Page 23: ...eat shield and into the brackets on the trim ring Figure 5 34 When installing the trim ring heat shield assem bly make sure the trim ring is centered in the hole and that the shield is above the pipe There must be a minimum of 3 4 in 19mm minimum clearance maintained to combus tibles from the top of the heat shield Measure from the ﬂoor to the center of the vent pipe Cut out a 9 1 2 in 241mm hole ...

Page 24: ...GH THE WALL INTERIOR WALL 2 in 51mm clearance from rear of stove 90 ELBOW PIPE LENGTH PIPE LENGTH center line TRIM RING SOLID OR VENTILATED TERMINATION CAP Place mark where protrudes through exterior wall to cut off excess Use HEAT SHIELD or WALL THIMBLE 45 Elbow 2 in 951mm Clearance from stove corner to combustible wall 2 in 51mm Clearance from stove corner to combustible wall HEAT SHIELD OVER PI...

Page 25: ...side NOTE Do not remove the wire clip Figure 6 3 Use a 5 32 in Allen wrench to remove the pilot injector Replace pilot injector with the appropriate size injector supplied with the appliance 35 for Propane 62 for Natural Gas Replace pilot hood snapping into position Be sure to align notch on left side of pilot hood Figure 6 4 Remove main burner oriﬁce using a 3 8 in wrench Replace oriﬁce with the ...

Page 26: ...llowed exactly a ﬁre explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualiﬁed service agency is responsible for the proper installation of this conversion kit The installation is not proper and complete until the operation of the converted appliance is checked as speciﬁed in the manufacturer s instructions supplied with the kit WARN...

Page 27: ...se components please consult local codes for compliance NOTE The gap between the supply piping and gas access hole may be plugged with non combustible insulation to prevent cold air inﬁltration C Gas Connection NOTE Have the gas supply line installed in accordance with local building codes if any If not follow ANSI Z223 1 Instal lation should be done by a qualiﬁed installer approved and or license...

Page 28: ...s and connections Do not use open ﬂame After the gas line installation is complete all connections must be tightened and checked for leaks with a commercially available non corrosive leak check solution Be sure to rinse off all leak check solution following testing Fittings and connections may have loosened during shipping and handling Omni Test Laboratories listed gas appliances are tested and ap...

Page 29: ...thermostat see individ ual thermostat instructions to ensure proper operation of appliance 4 Use low resistance thermostat wire for wiring from igni tion system to the wall switch and thermostat 5 Use the following chart for wire sizing 6 Keep wire lengths as short as possible by removing any excess wire length 7 Low voltage and 110 VAC voltage cannot be shared within the same wall box Wire Size M...

Page 30: ... errors can cause improper and dangerous operation Verify proper operation after servicing Shock hazard Replace damaged wire with type 105O C rated wire Wire must have high temperature insulation CAUTION IGNITION MODULE T e l i p o m r e h T e l p u o c o m r e h ON OFF Switch Black Black TH TPTH TP VALVE PILOT ASSEMBLY r e t i n g I t o l i P ...

Page 31: ...ench to adjust legs up and down to desired level C Flue Restrictor Installation Figure 8 4 Installation of the ﬂue restrictor requires the removal of the bafﬂe located inside the ﬁrebox Remove the bafﬂe by ﬁrst removing the two screws holding the bafﬂe in place one on each side Lift the bafﬂe out of the bracket along the back of the ﬁrebox angle the bafﬂe slightly and remove it from the ﬁrebox Fig...

Page 32: ...op of unit and set aside Remove cast face by sliding straight up and set aside Remove the glass by releasing the latch located on the top of the appli ance Lean glass frame forward and lift out Place the notch in the Rear Log over the pilot assembly Push the log all the way to the rear of the firebox Figure 8 7 Align left front log with notch in burner and notch on rear log Qty Name Diagram 1 Rear...

Page 33: ...e the back shield by removing the two screws along the top of the shield Place the blower on the ﬂoor behind the appliance and route the ends of the wiring harness through the rubber grommet on the underside Holding the blower in place attach it to the appliance with four of the screws provided G Glass Replacement Turn the appliance OFF and let it cool down before replacing the glass Lift off the ...

Page 34: ... the appliance has heated up enough to activate the snap disc This can take up to 15 minutes depending on the temperature of the room Likewise the blower will not turn off until the appliance has cooled off enough to turn off the snapdisc Figure 8 14 Install the speed control rheostat The speed control mounts to the decorative cover previously removed Insert the stem of the speed control through t...

Page 35: ...08 Page 35 Quadra Fire Garnet T 7016 127F Figure 8 15 Blower Wiring Diagram Fan Speed Control Thermal Disc 110 VAC Power Cord BLAC K Bushing Strain Relief GREEN BLACK Ground Fan Assembly BLACK BLACK WHITE WHITE WHITE ...

Page 36: ...ut forward toward the front of the appliance To OPEN the damper push the wingnut back Adust the damper in 1 4 in increments until the desired flame is achieved After adjustment tighten the nut Figure 8 17 Loosen the wingnut that secures the damper The wingnut is located on the underside of the appliance to the right of the pilot assembly Figure 8 18 The shutter is located on the underside of the a...

Page 37: ...ck the bafﬂe adjustment Ensure that there are no gas leaks Ensure that the glass is sealed and in the proper posi tion Ensure that the ﬂow of combustion and ventilation air is not obstructed front grilles and vent caps B Controls FAN SPEED This knob controls the speed of the blower that pushes the heated air into the room MAIN BURNER This control is used to turn the appliance on and off PILOT IGNI...

Page 38: ...door of the appliance May need to remove face front first 5 Push in gas control knob slightly and turn clockwise to the OFF position Do not force 6 Wait five 5 minutes to clear out any gas Smell for gas including near the floor If you smell gas STOP Follow B of the safety information above If you don t smell gas go to the next step 7 Push gas control knob in and turn counterclockwise to the pilot ...

Page 39: ...ke detectors Smoke and odors may be irritating to sensitive individuals CAUTION Prevent accidental appliance operation when not attended Unplug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time Property damage possible from elevated temperatures CAUTION ISSUE SOLUTIONS Condensation on the glass This is a result of gas combustion and t...

Page 40: ... the thermocouple connection at the gas valve is fully inserted and tight hand tighten plus 1 4 turn Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter wire on the thermocouple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple b Defective valve If the th...

Page 41: ...king exhaust gases back into the system Check for proper vent connection at ﬂue collar and all vent joints c Horizontal vent improperly pitched The horizontal vent cap should slope down only enough to prevent any water from entering the appliance d Bad thermopile or thermocouple Replace if necessary e Improper vent cap installation Check for proper installation and freedom from debris or blockage ...

Page 42: ...cratching or slamming glass Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white ﬁlm Do NOT clean glass when hot Turn off appliance after 3 4 hours of operation and ALLOW TO COOL Remove and clean glass assembly Replace glass assembly and operate appliance for additional 12 hours Refer to maintenance instructions Inspect external vent cap regularly Ensure no debris blocks ca...

Page 43: ...paint as neces sary 2 Replace appliance if ﬁrebox has been perforated Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner top inspect for plugged ports corrosion or deterioration Replace burner if necessary USE CAUTION WHEN CLEANING HANDLING CERAMIC BURNER 3 Replace ember material with new dime size and shape pieces Do not block po...

Page 44: ...imension Diagram Dimensions are actual appliance dimensions Use for reference only For clearances refer to Section 3 Figure 12 1 Appliance Dimensions A B F C D E Location Inches Millimeter Location Inches Millimeter A 27 3 4 705 D 17 3 8 441 B 17 7 8 454 E 23 5 8 600 C 15 3 8 391 F 17 3 4 451 ...

Page 45: ...pe 9 1 4 in 235mm 6 1 2 in 165mm 6 5 8 in 168mm 17 24 in 432 610mm 11 3 4 in 298mm 5 3 4 in 146mm 6 5 8 in 168mm 6 3 8 in 162mm 6 1 2 in 165mm 9 5 8 in 244mm 6 5 8 in 168mm 6 1 2 in 165mm 6 3 8 in 162mm 9 5 8 in 244mm SLP6M SLP12M SLP12AM SLP45 BK SLP90M 3 3 4 in 95mm 12 17 in 305 432mm 35 3 4 in 908mm 23 3 4 in 603mm 47 3 4 in 1213mm SLP4M SLP48M SLP36M SLP24M SLP6AM ...

Page 46: ...alvanized SLP48M 46 DVA 48 4DT 48 4D4 SV4L48 48 Pipe Length Black SLP48 BK 46 DVA 48B 4DT 48B 4D4B SV4LB48 Adjustable Length 3 6 Black SLP6A BK Adjustable Length 3 6 Galvanized SLP6AM Adjustable Length 3 7 Galvanized 46DVA 08A Adjustable Length 3 7 Black 46DVA 08AB Adjustable Length 3 12 Black SLP12A BK Adjustable Length 3 12 Galvanized SLP12AM Adjustable Length 3 14 5 Galvanized 46DVA 16A Adjusta...

Page 47: ...ne Roof Flashing 4 to 8 pipes 6 RF4 8M Storm Collar SLP SCM 46DVA SC 4DT SC 4DSC SV4FC Trim Plate Black 4DT TP 4DFPB SV4LA Wall Support Band SLP HVSM 46 DVA WS 4DT WS B 4DWS SV4BM Wall Thimble Support Box Ceiling Support SV4PF Wall Thimble Black SLP WSM 46DVA WT 4DT WT 4DWT SV4RSM TERMINATION CAPS KITS Basic Horizontal Termination Kit A 46DVA KHA 4DT HKA 4DHTK2 SV SHK Chimney Liner Termination Kit...

Page 48: ...y 17 Bafﬂe 2 Knob Extension SIT ON OFF 10 Air Shutter Assembly 18 Relief Door Assembly 3 Knob Extension SIT HI LO 11 Side 19 Front Plate Solitaire 4 Valve 12 Back Shield 20 Front 5 Log Set 13 Switch Bracket 21 Door Left 6 Ignition Module 14 Switch Rocker ON OFF 22 Door Right 7 Burner Assembly 15 Bafﬂe Back 23 Door Assembly 8 Bulkhead with Flex Tube 16 Top 24 Gasket Pilot 1 2 3 Three piece Log Set ...

Page 49: ...nent Pack Includes ON OFF Valve Mineral Wool Pilot Injector EZ LP 35 Conversion Regulator S I T LP Conversion Label Oriﬁce Plug Insert 56 Leveling Assembly Snap Disc Bracket Warranty Card Owner s Manual Restrictor Touch up Paint and Fasteners BK 7016 007 PMH 7016 027 CCR 7016 028 CLG 7016 024 CME 7016 025 Damper Assembly 7016 006 23 Door Assembly 7016 004 Door Frame 7016 117 21 Door Left Matte Bla...

Page 50: ...1 Side Porcelain specify color 7016 109POR 11 Side Powder Coat specify color 7016 109PWD Snap Disc Bracket 7009 108 Snap Disc Ceramic 125 230 0960 Speed Control 842 0370 13 Switch Bracket 7016 143 14 Switch Rocker ON OFF 230 0730 Thermocouple 34 in 200 2950 Thermopile Generator Millivolt 842 0250 16 Top Matte Black 464 0140MBK 16 Top Porcelain specify color 464 0140POR 16 Top Powder Coat specify c...

Page 51: ...oded Parts Diagram Beginning Manufacturing Date 6 16 04 Ending Manufacturing Date DESCRIPTION PART Manual Thermostat 812 3760 Programmable Thermostat 811 0520 Remote Control Smart Stat 841 0960 Remote Control Smart Batt 841 0970 Speed Control Rheostat 842 0370 Snap Disc for Blower 125 20 230 0470 Slim Line Wall Thimble HTI DV WT Glass Assembly with Frame 7016 004 Warming Shelves Matte Black WS GAR...

Page 52: ...Page 52 September 1 2008 Quadra Fire Garnet T 7016 127F Date of Service Performed By Description of Service F Service And Maintenance Log ...

Page 53: ...September 1 2008 Page 53 Quadra Fire Garnet T 7016 127F G Homeowner s Notes ...

Page 54: ...onditions Exclusions and limitations 9 01 08 CONDITIONS EXCLUSIONS LIMITATION OF LIABILITY This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner provided the purchase was made through an authorized dealer or distributor of HHT and the appliance remains in its original place of installation The maximum amount recoverable under thi...

Page 55: ...orine ﬂuorine or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation or there is any damage to the appliance or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation HHT s liability under this warranty is limited to the replacement and repair of defective components or workma...

Page 56: ...n R This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 64...

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