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March 26, 2020

7039-804B

22

Service Part Replacement

A. Glass

B. Firebrick

Service Part: SRV7039-007

Replace the firebrick if they become crumbly and/or if there 

is a 1/4 inch (6.35mm) gap between the bricks.

Inspect the firebrick after each ash removal.

The firebox is lined with high quality firebrick, which has 

exceptional insulating properties. There is no need to use a 

grate; simply build a fire on the firebox floor. Do not operate 

appliance without firebrick.

1.  After the coals have completely cooled, remove all old 

brick and ash from appliance and vacuum firebox.

2.  Remove new brick set from box and lay out to 

diagram shown.

3.  Lay bottom bricks in appliance.

4.  Install rear bricks on the top of the bottom bricks. Slide 

top of bricks under clip on back of firebox wall and push 

bottom of brick back.

5.  Install side bricks. Slide top of brick under clips on side 

of firebox and push the bottom of the brick until it is 

flush with the side of the appliance.

WARNING

Injury Risk.

• 

Use only glass specified in manual.

•  DO NOT REPLACE with any other 

material.

Handle glass assembly with care.

When cleaning glass:

Glass 

Assembly

CAUTION

•  Avoid striking, scratching or slamming glass.

•  Do NOT clean glass when hot.

•  Do NOT use abrasive cleaners.

• 

Use a hard water deposit glass cleaner on white film.

•  Use commercial oven cleaner on heavier deposits.

•  Remove all residue of oven cleaner or will 

permanently stain glass on next firing.

Refer to maintenance instructions.

Service Part: SRV7000-013

1. 

Ensure that the fire is out and the appliance is cool to 

the touch.

2.  Protect a table or counter top with padding or towels. 

Protect your hands and wear gloves to prevent injury.

3.  Remove the door with the broken glass by lifting the 

door up and off of the hinges.

4.  Lay door face down on a table or counter making sure 

the handle hangs over the edge so the door lays flat, on 

a soft surface.

5.  Remove the screws from each glass retainer and 

remove the glass. (If screws are difficult to remove, 

soak with penetrating oil first).

6.  Center the glass with edges evenly overlapping the 

opening in the door, (i.e. same space top and bottom, 

left and right sides).

7.  Replace the glass retainers. Be careful not to cross 

thread the screws.

8.  Tighten each retainer just a few turns until each is 

secured. Check again for centering of glass in door 

frame. Continue to tighten each retainer alternately, a 

few turns at a time, until the glass is secure.

NOTE: Replace with 5mm ceramic glass only

Figure 22.1

Figure 22.2

Figure 22.3

1

1

1

1

1

1

1

1

1

2

2

2

4

3

3

5

4

1-3/8 in   

(35mm)

1-3/4 in   

(44mm)

5-1/4 in 

(159mm)

7-3/4 in (197mm)

8-1/2 in (216mm)

3 in 

(76mm)

7 in (178mm)

5

Table 22.1

Placement

Dimensions

Qty 

Required

1

9” x 4.5” x 1.25”

9

2

5-3/4” x 4.5” x 1.25”

3

3

8” x 4.5” x 1.25”

2

4

7-3/4” x 4-1/2 ” x 1.25” w/Angles

1

5

8-1/2” x 3” x 1.25” w/Angle

1

NOTE:

 DO NOT OVER TIGHTEN RETAINERS - can 

cause glass to break.

9.  Replace the door on the appliance.

Quadra-Fire appliances are equipped with ceramic super 

heat-resistant glass, which can only be broken by impact 

or misuse.

Summary of Contents for DISCOVERY I Series

Page 1: ...AND cool down WARNING Hot glass and appliance will cause burns Do not touch glass until it is cooled Use leather gloves when reloading fuel NEVER allow children to touch glass Keep children away CARE...

Page 2: ...e chaque c t C D ALCOVE TOP VIEW VUE DU HAUT DE L ALC VE G A B ALCOVE SIDE VIEW VUE DE C T DE L ALC VE DO NOT REMOVE THIS LABEL NE PAS ENLEVER L TIQUETTE 16 from glass 8 in USA Fuel loading door 5 3 4...

Page 3: ...Efficiency Specifications 7 D Glass Specifications 8 E Mobile Home Approved 8 F Sleeping Room 8 G California Prop65 8 2 Operating Instructions 9 A Over Firing Your Appliance 9 B Wood Selection Storag...

Page 4: ...pilots blowers junction boxes wire harnesses transformers and lights excluding light bulbs X X Molded Refractory Panels Glass Liners X Vent Free Burners Vent Free Logs X X Castings Medallions and Baf...

Page 5: ...ot covered by this warranty Limited Catalyst Warranty o For wood burning products containing a catalyst the catalyst will be warranted for a six year period to the original purchaser at catalyst WARRA...

Page 6: ...DD KINDLING LIGHT THE PAPER ADD MORE WOOD REDUCE AIR CONTROLS Set to desired heat output LOW BURN RATE CONTROL Upper Right Corner AUTOMATIC COMBUSTION CONTROL ACC Middle right hand side LOW The applia...

Page 7: ...grams per hour LHV Tested Efficiency 82 3 HHV Tested Efficiency 76 1 EPA BTU Output 13 700 to 29 500 hr Peak BTU Hour Output 44 400 Vent Size 6 inches Firebox Size 1 48 cubic feet Recommended Log Leng...

Page 8: ...t be maintained The appliance must be properly grounded to the frame of the mobile home with 8 copper ground wire and chimney must be listed to UL103 HT or a listed UL 1777 full length six inch 152mm...

Page 9: ...rain or snow delaying the seasoning process C Burning Process In recent years there has been an increasing concern about air quality Much of the blame for poor air quality has been placed on the burni...

Page 10: ...t Up Air Controls before reloading This livens up the coal bed and reduces excessive emissions opacity smoke Open door slowly so that ash or smoke does not exit appliance through opening You should al...

Page 11: ...Using Burn Rate Air Control ACC System Injury Risk Gloves recommended CAUTION 3 Manual Timer Over Ride If you need to shut the ACC system off before it goes through the cycle of shutting itself off 2...

Page 12: ...b stops At that point move the Burn Rate Air Control spring handle to 1 8 1 2 from the low setting 3 Medium high burn setting Burn Rate Air Control spring handle up to high position Then activate the...

Page 13: ...e appliance NEVER light or rekindle fire with kerosene gasoline or charcoal lighter fluid the results can be fatal 6 Once the kindling is burning quickly add several full length logs 3 inches 76mm or...

Page 14: ...ith a speed control Adjust the fan speed by turning the speed control clockwise to Low or counterclockwise to High 3 Snap Disc Location If you find the blower coming on and off at undesirable temperat...

Page 15: ...e furnace and air conditioning return vents are not located in the immediate vicinity of the appliance Avoid installing the appliance near doors walkways or small isolated spaces Recessed lighting sho...

Page 16: ...TACT YOUR DEALER for additional information regarding operation and troubleshooting Visit www quadrafire com to find a dealer L Frequently Asked Questions WARNING Fire Risk DO NOT BURN GARBAGE OR FLAM...

Page 17: ...od to help prevent cap blockage and creosote build up Firebrick Ash Removal WEEKLY or after every 25 loads of wood Ashes must be cool before you can dispose of the ashes in a non combustible container...

Page 18: ...y connector and chimney should be inspected once every 2 months during the heating season to determine if a creosote or soot buildup has occurred If creosote or soot has accumulated it should be remov...

Page 19: ...he glass helping to keep smoke from adhering to its surface When operated at a low burn rate less air will be flowing over the glass and the smokey relatively cool condition of a low fire will cause t...

Page 20: ...tact with the back of the firebox and even with each other in the front Ceramic Blanket Back of Firebox Baffle Board Baffle Retainer Bracket WARNING Fire Risk Firebox damage due to improper baffle pla...

Page 21: ...ey Height Rise and Run on page 13 of the Installation manual Open window below the appliance towards the wind Wood condition is too wet too large Use dry seasoned wood refer to Wood Selection Storage...

Page 22: ...n next firing Refer to maintenance instructions Service Part SRV7000 013 1 Ensure that the fire is out and the appliance is cool to the touch 2 Protect a table or counter top with padding or towels Pr...

Page 23: ...vice Part SRV230 0470 1 Locate the snap disc bracket assembly at the bottom left rear corner of the appliance 2 A magnet holds the bracket to the appliance Pull the bracket down away from the applianc...

Page 24: ...he ceramic blanket 4 Re install the baffle pieces one piece at a time Be sure the baffle boards are even with the front manifold tube and is resting on all tubes Figure 24 3 and Figure 24 4 5 To re in...

Page 25: ...liance use a flat tool to pry from bottom if needed Figure 25 4 WARNING Fire Risk Use only noncombustible materials as a decorative tile Figure 25 1 Figure 25 3 2 Figure 25 2 Figure 25 6 1 Figure 25 4...

Page 26: ...order to replace the tube channel assembly a clearance of 19 inches 483mm is required on the right side of appliance in order to remove the tubes with the appliance in place If space is not available...

Page 27: ...March 26 2020 7039 804B 27 A Service Maintenance Log 6 Reference Materials Date of Service Performed By Description of Service...

Page 28: ...March 26 2020 7039 804B 28 Date of Service Performed By Description of Service...

Page 29: ...29 B Exploded View Service Parts DISCOVERY I C R Beginning Manufacturing Date Jan 2020 Ending Manufacturing Date Active Part number list on following page 02 20 Wood Stove 16 1 2 3 4 6 7 8 5 9 11 10...

Page 30: ...ffle Board Pkg of 2 SRV7039 111 Y 6 Baffle Protection Channel SRV7039 144 7 Tube Support Rack SRV7039 108 8 Brick Retainer 7033 149 9 Tube Channel Assembly SRV7039 004 Y 10 Brick Assembly Complete Set...

Page 31: ...320 16 2 Rope Door 3 4 x 84 7 Ft 832 1680 Y 16 3 Door Glass Assembly SRV7000 013 Y Gasket Glass Tape 3 4 x 1 8 5 Ft 832 0460 Y 16 4 Glass Frame Set GL FRM 21M Screw Flat Head Phillips 8 32 x 1 2 Pkg o...

Page 32: ...ENTS PART NUMBER 20 1 Burn Rate Control Assembly 7039 016 20 2 Spring Handle 1 4 250 8340 Y 20 3 Door Gasket 7033 282 Y 20 4 Timer Air Control Assembly SRV7039 015 Y Rear Air Door Assembly 7037 013 Y...

Page 33: ...000 194 Y Blower Convection 812 4900 Y Component Pack 7033 051 Snap Disc Bracket Assembly SRV7033 036 Snap Disc 1 Convection Blower SRV230 0470 Y Wire Harness Blower 7033 262 Logo Quadra Fire Pkg of 1...

Page 34: ...and maintenance instructions included Read understand and follow these instructions for safe installation and operation Leave this manual with party responsible for use and operation of this appliance...

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