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Page  26

7014-082D

September 1, 2008

CB 1200 Pellet Stove 

Symptom

Possible Cause

Corrective Action

Slow or smoky start-up 
(Cont’d

)

Dirty exhaust and/or venting system.

Check for ash build up in unit, includ-
ing behind rear panels, firebox, heat 
exchanger, exhaust blower and venting.

Feed system fails to 
start. 

Out of fuel.

#2 snap disc may be defective.

Vacuum switch not closing.  No vacuum.

Feed system jammed or blocked.

Feed spring not turning with feed motor.

Feed motor defective or not plugged in.

Check hopper, fill with fuel.

Replace snap disc.  Firebox door must be 
closed securely.

Check exhaust blower is plugged in and 
operating.
Check vacuum switch is plugged in.  
Check vacuum hose is in good condition, 
clear and connected at both ends.
Check thermocouple is in good condition 
and plugged in properly.
Make sure venting system is clean.

NOTE:

  High winds blowing into the vent-

ing system can pressurize the firebox 
causing loss of vacuum.

Empty hopper of fuel.  Use a wet/dry 
vacuum cleaner to remove remaining fuel, 
from hopper, including feed tube.
Check feed chute for obstructions.
Loosen 2 screws and jiggle feed assembly.

Check that set screw is tight on feed 
spring shaft at end of feed motor.

Check connections on feed motor, replace 
if defective.

No call light.  Unit 
does not begin start 
sequence.

Thermostat not set to a high enough tempera-
ture.

Snap Disc #3 tripped.

No power.

Fuse blown.

Connections at thermostat and/or appliance not 
making proper contact.

Defective thermostat or thermostat wiring.

Control box defective.

Adjust thermostat above room tempera-
ture.

Reset snap disc.

Connect to power.

Replace fuse.

Check connections at thermostat and 
appliance.

Replace thermostat or wiring.
NOTE:  To test thermostat and wiring, use 
a jumper wire at the thermostat block on 
the unit to by-pass thermostat and wiring.

Replace control box.

Unit fails to shut off.

Call light on.

Turn thermostat off.
If call light does not go out, disconnect 
thermostat wires from unit.  If call light 
does go out, thermostat or wires are 
defective.

Summary of Contents for CB1200-B

Page 1: ...t starts to glow you are over ring Reduce feed rate Over ring will void your warranty Comply with all minimum clearances to com bustibles as speci ed Failure to comply may cause house re Check buildin...

Page 2: ...les maisons pr fabriqu es Non combustible floor protection must extend beneath the flue pipe when installed with horizontal venting or under the Top Vent Adapter with vertical installation RECOMMENDE...

Page 3: ...B Top Vent Adapter 18 C Rear Vent Rear to Top Vent Adapter 18 D Brick Set 19 E Brick Clip 19 F Log Set Placement 20 G Grille Assembly 20 H Logo Installation 20 I Door Installation 21 J Thermostat Inst...

Page 4: ...ation must conform with local codes In the absence of local codes you must comply with the ASTM E1509 ULC S627 M93 ULC ORD C 1482 M1990 UM 84 HUD D Electrical Rating 115 VAC 60 Hz Start 4 1 Amps Run 1...

Page 5: ...nding operating instructions Failure to operate appliance properly may cause a house re 1 Appliance Location Consideration must be given to safety convenience traf c ow and the fact that the appliance...

Page 6: ...ties are noticed 3 All safety warnings have been read and fol lowed 4 This Owner s Manual has been read 5 Floor protection requirements have been met 6 Venting is properly installed 7 The proper clear...

Page 7: ...314mm 14 1 4 in 362mm 2 1 2 in 64mm C L 8 1 6 in 205mm 20 7 16 in 519mm 28 1 2 in 724mm 27 5 8 in 692mm 25 3 4 in 654mm C L 10 3 4 in 273mm 24 3 4 in 629mm 25 3 4 in 629mm 8 1 16 in 205mm C L 28 1 2 i...

Page 8: ...Kit Corner Installation Inches Millimeters G Walls to Appliance 2 51 B Clearances to Combustibles UL and ULC D E F A B Fire Risk Comply with all minimum clearances to combustibles as speci ed WARNING...

Page 9: ...tible oor protection extending beneath the ue pipe is required with horizontal venting or under the top vent adapter with vertical installation Must extend 2 inches 51mm beyond each side of pipe shade...

Page 10: ...mponents may be used Substitute or damaged vent components may impair safe operation WARNING B Venting Termination Requirements 1 Termination must exhaust above air inlet elevation It is recommended t...

Page 11: ...ection Chart The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size Figure 11 1 C Equivalent Feet of Pipe 2 ft 2 ft 3 ft 2 ft Example o...

Page 12: ...e not drawn to scale Actual installation may vary due to individual design preference A Alcove Figure 12 1 All minimums listed are to a combustible surface A C B D Alcove Installation Inches Millimete...

Page 13: ...home instal lations Must use 3 or 4 inch 76 102mm L or PL listed pellet venting or listed double wall pipe and a Quadra Fire outside air kit in mobile homes NOTE In Canada where passage through a wal...

Page 14: ...ut side air kit in mobile homes Single wall pipe is approved for residential installations only C Vertical D Through The Wall Vertical Firestop Flashing Rain Cap 6 in 152mm Min Non combustible Hearth...

Page 15: ...y Non Combustible Hearth Pad Airtight Clean out Door Cleanout Cover Sheathing 3 in 76mm Minimum 1 in 25mm Clearance Flashing Fireclay Flue Liner with Airspace Concrete Cap 1 in 25mm Clearance with Fir...

Page 16: ...ection requirements on pages 8 9 for listings to combustibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at the location where the chimney or other component p...

Page 17: ...se to outside termination cap with second hose clamp e Secure termination cap to outside surface f Secure trim ring to interior wall g Snip corners and remove plate Figure 17 1 h Align and secure coll...

Page 18: ...vent adapter be sure to silicone all joints 6 To clean the top vent adapter open the clean out cover See Figure 18 1 B Top Vent Adapter Installation Installing the Top Vent Adapter 3 6 Offset Adapter...

Page 19: ...t in place 2 Remove 2 baf es from the appliance Slide the baf e up and the bottom edge should fall down and then lift the baf e out 3 Using pliers bend the brick clip slightly past 90 in the direction...

Page 20: ...flap of box lid into opening for stability CAUTION Do not open top all the way back so the weight is supported by the hinges It will damage the hinges Prop the top up with supporting brace or use shi...

Page 21: ...grounding prong from plug Plug directly into properly grounded 3 prong receptacle Route cord away from appliance Do NOT route cord under or in front of appliance CAUTION Power Outlet Terminal Block C...

Page 22: ...ts The only change in operation is that the feed rate may require a slight adjustment The BTU output of the appliance varies slightly compared to pellets depending on the quality of the corn used In c...

Page 23: ...t is too high or too low you will need to adjust the feed rate Wait until the appliance has been burning for 15 minutes before making your adjustments and allow 15 minutes for feed adjustment to take...

Page 24: ...NG Fire Risk Do NOT operate appliance With appliance door open Firepot oor open Cleaning slide plates open Do NOT store fuel Closer than required clearances to com bustibles to appliance Within space...

Page 25: ...ting system is clean Make sure front door is closed Replace control box Call light on No re Partially burned fuel in repot Firepot clean out plate not closed Firepot is dirty missed ignition Check tha...

Page 26: ...x causing loss of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed as...

Page 27: ...tainless steel baf e from rebox to clean ash from on top of baf e Clean behind rear brick panels Change fuel brand to premium Check that repot clean out plate is fully closed Reduce feed rate using fe...

Page 28: ...servicing appliance CAUTION A Proper Shutdown Procedure Cleaning or Inspection Frequency Daily Weekly Monthly Yearly Ash Pan Every 5 bags of fuel OR X Ash Removal from Firebox More frequently dependin...

Page 29: ...here is no need to unplug the appliance b Pull repot cleaning rod OUT and IN a couple of times to help shake debris loose If rod is hard to pull it may be necessary to use your repot clean out tool to...

Page 30: ...3 Cleaning Exhaust Blower Requires No Lubrication Frequency Yearly or as needed By Quality Service Technician Homeowner Task Contact your local dealer 14 Cleaning Convection Blower Requires No Lubrica...

Page 31: ...your fuel or if there is a lot of horizontal pipe sections Ash will build up more quickly in the horizontal sections 17 Preparing Firebox for Non Burn Season Frequency Yearly By Homeowner a Be sure t...

Page 32: ...cket Remove the 2 screws just above the motor and the whole assembly will tilt down and pull out e Disconnect the wires from the blower The wires coming from the wiring harness are white red and tan a...

Page 33: ...shut down the appliance and let it completely cool down 2 Open right side panel and then open the door 3 The 2 baf es are located at the top inside of rebox 4 Place your hand on the baf e and slide i...

Page 34: ...cers fall down from top frame when removing and replacing center glass a Be sure the appliance is allowed to cool has been unplugged and the exhaust blower is off b Using a nut driver remove the 5 bot...

Page 35: ...n describing the location of a component it is always AS YOU FACE THE FRONT OF THE APPLIANCE 2 Convection Blower The convection blower is mounted at the bottom rear of the appliance There are 2 impell...

Page 36: ...nce just below the feed motor and has a red reset button To access it remove the feed motor cover box from inside the hopper If the re tries to burn back into the feed system or push exhaust up the fe...

Page 37: ...t Locations Heat Output Fan Speed Reset Button Call Light HIGH HIGH MED LOW LOW Power Outlet Terminal Block Center 2 screws for Thermostat Wires Outside Air Flex Hose Convection Blower Cleaning Rods H...

Page 38: ...r 510 5400 3 Glass Assembly Sides 510 5410 4 Glass Frame Post not sellable 5 Glass Frame Side not sellable 6 Door Latch Bracket 410 4912 7 Glass Frame Spacer not sellable 8 Glass Frame Top Bottom not...

Page 39: ...hanger Rods 31 Brick Right Side not sellable 32 Brick Right Rear not sellable 33 Brick Left Rear not sellable 34 Brick Left Side not sellable 35 Baf e Right Nbr Description 36 Baf e Left 37 Curtain Mo...

Page 40: ...Plenum Plate not sellable 58 Curtain Pedestal Right 59 Curtain Side Right 60 Panel Access Lower Rear Screen 61 Curtain Air De ector Right 62 Latch Magnet for Side Air De ector Curtain 63 Panel Access...

Page 41: ...l Box SRV7000 205 66 Cover Control Box 410 6321 68 Cover Feed Motor 410 5311 37 Curtain Mount Side Left 410 5251 56 Curtain Mount Side Right 410 5261 70 Curtain Air De ector Left 410 4992 61 Curtain A...

Page 42: ...de Air Floor 811 0570 Outside Air Termination Cap 7001 044 60 Panel Access Bottom Rear Screen 410 5413 Panel Access Feed Motor 410 6220 25 Panel Access Front Firepot 410 5161 Panel Access Bottom Scree...

Page 43: ...Door Assembly Gold DR CB12 GD Door Assembly Nickel DR CB12 NL Grille Assembly Black LVGRL CB12 NL Grille Assembly Gold LVGRL CB12 GD Grille Assembly Nickel LVGRL CB12 MBK Outside Air Kit Floor 811 05...

Page 44: ...Page 44 7014 082D September 1 2008 R CB 1200 Pellet Stove Date of Service Performed By Description of Service E Service And Maintenance Log...

Page 45: ...R September 1 2008 7014 082D Page 45 CB 1200 Pellet Stove F Homeowner s Notes...

Page 46: ...Replacement Parts See Conditions Exclusions and limitations 9 01 08 CONDITIONS EXCLUSIONS LIMITATION OF LIABILITY This warranty applies to the original owner and is transferable up to two years from d...

Page 47: ...es contaminated by chlorine uorine or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation or there is any damage to the appliance or other components due...

Page 48: ...6769426 6774802 6796302 6840261 6848441 6863064 6866205 6869278 6875012 6880275 6908039 6919884 D320652 D445174 D462436 Canada 1297749 2195264 2225408 2313972 Australia 780250 780403 1418504 or other...

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