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                        7022-515G 

 

 

 

     November 27, 2017

CASTILE INSERT

High

Med

Low

Reset

Button

E.  General Operating Information

1.  Thermostat Calls For Heat

The appliance is like most modern furnaces; when the 

thermostat calls for heat, your appliance will

 

automatically 

light and deliver heat.  
When the room is up to temperature and the thermostat is 

satisfied, the red call light will shut off  and the appliance 

will shut down.  The red call light is located behind the right 

access panel.

2.  Heat Output Controls

This appliance is equipped with a heat output control switch 

that has three settings or burn rates; low, medium and high.   

Figure 8.1.

The appliance will turn on and off as the thermostat demands.  

When the thermostat calls for heat, the appliance will always 

start up on High.  After burning approximately 4 minutes, the 

appliance will then burn at the rate at which it was originally 

set.  If the appliance is set at one of the lower settings, it will 

run quieter but takes longer to heat up an area than if it were 

set at a higher burn rate.  
Regardless of the burn rate, when the area is warm enough 

to satisfy the thermostat, the appliance will shut off.

Figure 8.1

G.  Clear Space

Mantel:

  Avoid placing candles and other heat-sensitive objects 

on mantel or hearth.  Heat may damage these 

objects.

NOTICE:

  

Clearances may only be reduced by means approved 

by the regulatory authority having jurisdiction.

CAUTION

Tip of thermocouple must be in contact with the inside 

end of the thermocouple cover.
Missed ignitions can occur.

WARNING

Fire Hazard.

Keep combustible materials, gasoline and other 

flammable vapors and liquids clear of appliance.

•  Do NOT store flammable materials in the appliance’s 

vicinity.

• 

NEVER USE GASOLINE, GASOLINE-TYPE LANTERN 

FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR 

SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE 

IN THIS APPLIANCE. KEEP ALL SUCH LIQUIDS WELL 

AWAY FROM THE APPLIANCE WHILE IT IS IN USE

.

•  DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS 

SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.

•  DO NOT USE CHEMICALS OF FLUIDS TO START THE 

FIRE. 

•  Combustible materials may ignite.

H.  Starting Your First Fire

1.  A thermostat is required for proper operation of this 

appliance, except for corn.  At this time, fill the hopper 

with pellets, set the thermostat to its lowest setting.  Plug 

the power cord into nearby outlet.

2.  The exhaust blower will stay on for approximately 18 

minutes even though the thermostat is not calling for heat.  

This is normal.

3.  Locate the heat output control switch on the lower right 

side of the firebox behind decorative front door.  Set to the 

HIGH setting and then adjust the thermostat to its highest 

setting.  The red call light will be on which is located on 

the top of the junction box behind the right access panel.  

This indicates the thermostat is calling for heat.  

Figure 

9.1.

 

4.  The fuel feed system and the igniter should now be on.

5.  For your first fire it will be necessary to press the reset 

button once per minute until pellets start to drop into the 

fire pot, then press button 1 more time.  This will fill the 

feed system and allow the appliance to begin dropping 

F.  Before Your First Fire

1.  First, make sure your appliance has been properly installed 

and that all safety requirements have been met.  Pay 

particular attention to the fire protection, venting and 

thermostat installation instructions.

2.  Double check that the ash drawer and firebox are empty!

3.  Close the front door.  

 

Summary of Contents for CASTILEI-MBK

Page 1: ...jury or death Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance Do not over fire If appliance or chimney connector glows you are over f...

Page 2: ...e R f rez vous aux instructions du fabricant et des codes locaux pour les pr cautions requises pour passer une chemin e travers un mur ou un plafond combustibles et les compensations maximums Inspecte...

Page 3: ...ting Instructions 7 A Fire Safety 7 B Non Combustible Materials 7 C Combustible Materials 7 D Fuel Material and Fuel Storage 7 E General Operating Information 8 F Before Your First Fire 8 G Clear Spac...

Page 4: ...e construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs...

Page 5: ...es not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and...

Page 6: ...y cause a fire hazard WARNING Fire Risk Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions B BTU Efficiency Specifications C Glass Speci...

Page 7: ...ts Shelled field corn other biomass fuels Depending on the source material it may have a high or low ash content Higher Ash Content Material Hardwoods with a high mineral content Fuel that contains ba...

Page 8: ...ids clear of appliance Do NOT store flammable materials in the appliance s vicinity NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN...

Page 9: ...e back on You should see a fire shortly If not follow the instructions on page 8 Starting Your First Fire L Insert Removal In the case that service or inspection is required the appliance may need to...

Page 10: ...n settings will produce more ash the higher burn settings produce less The more it burns on low the more frequent clean ing of the glass is required 4 Fire has tall flames with black tails and is lazy...

Page 11: ...ellets Every 5 bags of fuel OR X Ash Pan Burning Alternate Fuels Every 1 bag of fuel OR X Ash Removal from Firebox More frequently depending on the fuel type or ash build up OR X Auto Clean Inspection...

Page 12: ...r clinkers may have to be removed from the top of the fire pot Corn clinkers can be especially difficult to break up c The fire pot floor plate must be fully closed when finished WARNING Disposal of A...

Page 13: ...ce cleaning 8 Cleaning the Glass Frequency When clear view of the fire pot is obscure By Homeowner a Appliance must be completely cool before cleaning glass b Use a damp paper towel or any non abrasiv...

Page 14: ...the appliance is allowed to cool has been unplugged and the exhaust blower is off b Remove all ash from the firebox and vacuum thoroughly c Paint all exposed steel including cast iron Use the Touch U...

Page 15: ...s about two months before the batteries are depleted Even if the warning does not appear you should replace batteries once a year see Figure 15 1 If batteries are inserted within two minutes the time...

Page 16: ...Call light on No fire Partially burned fuel in fire pot Fire pot clean out plate not closed Fire pot is dirty missed ignition Check that fire pot clean out plate is fully closed Clean fire pot Make su...

Page 17: ...ss of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly Check...

Page 18: ...panels Change fuel brand to pre mium Check that fire pot clean out plate is fully closed Reduce feed rate using feed rate adjustment control rod located inside hopper Nuisance shutdowns Low flame Sawd...

Page 19: ...re purple white and the wires from the blower are black f The blower is held in place with a wing screw g Re install in reverse order A Blower Replacement 1 Combustion Exhaust Blower Replacement a If...

Page 20: ...gure 21 4 6 The baffle does not completely cover the top of the firebox There is an opening on the left as shown in Figure 21 5 Tabs Figure 20 4 Figure 20 5 B Baffle Brick Replacement 1 Follow proper...

Page 21: ...November 27 2017 7022 515G 21 CASTILE INSERT Figure 21 2 Figure 21 3 Figure 21 4 Lift brick pull forward at an angle and drop down into notches Figure 21 1 Re installing Baffle Brick Set Cont d...

Page 22: ...igniter wires are clear of any movement i e ash drawer fire pot cleaning rod cleaning slide plates etc 5 Re install the ash drawer and then re install the side panel and re connect the power E Glass R...

Page 23: ...ry 10 seconds for 60 seconds depending upon setting and then will stop E NOTE Do NOT open the control box This will void the warranty If you need to plug in or remove the control box you must first un...

Page 24: ...it remove the right side panel If the fire tries to burn back into the feed system or push exhaust up the feed tube this snap disc will shut the entire system off This disc must be manually reset Pow...

Page 25: ...RIGHT SIDE Control Box Junction Box Reset Button Heat Output Switch Power Cord Outlet Thermostat Block Fuse Red Call Light R ed G reen Am ber Light Blue Light Firepot Cleaning Rod Cleaning Rods 10 He...

Page 26: ...26 7022 515G November 27 2017 CASTILE INSERT C Service and Maintenance Log Date of Service Performed By Description of Service...

Page 27: ...November 27 2017 7022 515G 27 CASTILE INSERT Date of Service Performed By Description of Service...

Page 28: ...28 7022 515G November 27 2017 CASTILE INSERT Date of Service Performed By Description of Service...

Page 29: ...g Manufacturing Date Active Castile Insert B Castile Pellet Insert CASTILEI MBK CASTILEI PMH CASTILEI CSB CASTILEI CWL Feb 2011 Thru June 2011 Part number list on following pages 1 2 3 4 8 9 7 6 5 10...

Page 30: ...Y 6 Side Matte Black 414 0050BK Mahogany SRV414 0050PMH Sienna Bronze SRV414 0050CSB 7 Glass Assembly Side 1 Piece 5 7 8 in W x 9 in H Interchangeable SRV414 5380 Y Gasket Channel 1 8 x 1 1 4 10 Ft 7...

Page 31: ...Hinge Female SRV450 2910 23 5 Glass Assembly w gasket 17 1 4 W x 11 5 8 H SRV7001 038 Y Gasket Tadpole 10 Ft 842 5130 Y Tape 1 2 x 1 16 10 Ft 240 0290 10 Y Tape Door Corner SRV7027 227 Y 23 6 Retaine...

Page 32: ...pter Assembly SRV414 5850 33 Blower Retainer SRV7058 148 34 Snap Disc 2 SRV7000 268 Y 35 Snap Disc Manual Reset 3 SRV230 1290 Y 36 Convection Blower 150 CFM 812 4900 Y 37 Feed Adjustment Plate SRV7022...

Page 33: ...CWL Power Cord 812 1180 Y Harness Thermostat Wire SRV230 0810 Fuse 7 Amp Junction Box Pkg of 10 812 0380 10 Y Hose Vacuum 5 32 Id 3 Ft SRV240 0450 Y Hopper Lid Magnetic Switch SRV7000 375 Y Reset But...

Page 34: ...hermostat Programmable WALL STAT P Trim Cast Matte Black 811 0930 Footer Left 414 7090MBK Footer Right 414 7100MBK Header 414 7110MBK Trim Leg Left 414 7120MBK Trim Leg Right 414 7130MBK Trim Cast Mah...

Page 35: ...veling Bolt Pkg of 25 220 0080 25 Y Nut Capped Push 1 4 Pkg of 24 7000 157 24 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y Nut Wing 8 32 Pkg of 24 226 0160 24 Y Screw Flat Head 1 4 20 Pkg of...

Page 36: ...e purchased installed _________________________________________________________________________ Serial Number ____________________________________ Location on appliance ___________________________ Dea...

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