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May 12, 2014
7022-122D
Page 3
Castile Pellet Insert
Section 1: Listing and Code Approvals
A. Appliance
Certifi cations ......................4
B. Mobile Home Approved ......................4
C.
Glass
Specifi cations ............................4
D.
Electrical
Rating
..................................4
E. BTU & Effi ciency Specifi cations ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations
....................................5
B. Locating Your Appliance & Chimney ..6
C.
Draft
....................................................6
D.
Negative
Pressure
..............................6
E. Avoiding Smoke & Odors....................7
F.
Fire
Safety
..........................................8
G. Tools & Supplies Needed ...................8
H. Inspect Appliance, Components
and Pre-Burn List ................................8
Section 3: Dimensions & Clearances
A. Appliance
Dimensions
........................9
B. Clearances to Combustibles
As A Built-In, UL and ULC ..................10
C. Clearances to Combustibles,
Masonry & Zero Clearance .................11
D. Minimum Opening for Masonry and
Factory-Built
Fireplace
........................11
E.
Hearth
Extension
................................11
F.
Floor
Protection
..................................11
G. Prefabricated Metal Chimney ..............11
H. Removing Floor of Factory Built
Fireplace
.............................................12
I.
Altering Factory-Built Fireplace ...........12
Section 4: Vent Information
A.
Chimney & Exhaust Connections
........13
B. Venting Termination Requirements ....13
C. Pellet Venting Chart ............................14
Section 5: Venting Systems
A.
Full Reline with Outside Air-Horizontal 15
B. Full Reline with Outside Air-Vertical ....16
Section 6: Mobile Home
..................................17
Section 7: Appliance Set-Up
A.
Leveling
System
.................................18
B. Outside Air Kit .....................................18
C. Door Handle Removal ........................19
D.
Door
Removal
.....................................19
E. Adjustable Hearth Support ..................19
F. Hearth Support, Standard Surround ...20-21
G. Surround & Trim Set, Econo ...............21
H. Surround Cast Trim Set ......................22
I.
Log Set Placement ..............................22
J.
Thermostat
Installation
........................24
Section 8: Operating Instructions
A. Combustible & Non-Combustible ........25
B. Fuel Material & Fuel Storage ..............25
C. General Operation Information ...........26
D. Before Your First Fire .........................26
E.
Clear
Space
........................................26
F. Starting Your First Fire ........................27
G. Fire Characteristics .............................27
H. Feed Rate Adjustment .......................27
I.
Insert
Removal....................................27
J
Ignition
Cycles
....................................28
K. Frequently Asked Questions...............28
Section 9: Troubleshooting
............................29-31
Section 10
:
Maintaining & Servicing Appliance
A. Proper Shutdown Procedures .............32
B. Quick Reference Maintenance Chart ..32
C. General Maintenance & Cleaning .......32-35
D. High Ash Content Maintenance ..........36
E. Combustion Blower Replacement .......37
F. Convection Blower Replacement ........37
G.
Igniter
Replacement
............................38
H. Glass
Replacement
.............................38
I. Baffl e & Brick Removal .......................39-40
Section 12: Reference Material
A. Component
Functions.........................40-42
B.
Component
Locations
.........................43
C. Exploded
Drawings
.............................44
D. Service Parts & Accessories ...............45-50
E. Maintenance & Service Log ................51-52
F.
Homeowner’s
Notes
............................53
G.
Warranty
Policy
...................................54-55
H. Contact
Information
.............................56
TABLE OF CONTENTS
Safety Alert Key:
•
DANGER!
Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING!
Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION!
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
•
NOTICE:
Indicates practices which may cause damage to the fi replace or to property.