Quadra-Fire CASTILEI-CSB Installation Manual Download Page 32

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7022-514C

July 7, 2015

DO NOT DISCARD THIS MANUAL

CAUTION

• Important operating and

maintenance instruc-
tions included.

•

Leave this manual with
party responsible for use
and operation.

•

Read, understand and
follow these instruc-
tions for safe installa-
tion and operation.

DO NOT

DISCARD

CONTACT INFORMATION

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer

log onto www.quadrafi re.com

This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962

or other U.S. and foreign patents pending.

We recommend that you record the following pertinent

information for your heating appliance.

Date purchased/installed:

Serial Number:

Location on appliance:

Dealership purchased from:

Dealer phone:

Notes:

Summary of Contents for CASTILEI-CSB

Page 1: ...ion in these instruc tions is not followed exactly a fire could result causing property damage personal injury or death Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance Do not overfire If heater or chimney con nector glows you are overfiring Overfiring will void your warranty Comply with all minimum clearances to combustibles as spe...

Page 2: ...mensions 7 B Clearance To Combustibles UL and ULC 8 C Masonry and Zero Clearance Fireplaces 9 D Minimum Opening for Masonry and Zero Clearance Fireplaces 9 E Hearth Extension 9 F Floor Protection 9 G Installation into a Factory Built Fireplace 10 H Installation into a Masonry Fireplace 11 I Prefabricated Metal Chimney 11 4 Vent Information 12 A Venting Termination Minimum Requirements 12 B Avoidin...

Page 3: ... for replacement glass D Electrical Rating 115 VAC 60 Hz Start 4 1 Amps Run 1 1 Amps NOTE Some generator or battery back up systems may not be compatible with the micro processor electronics on this appliance Please consult the power supply manufac turer for compatible systems E Mobile Home Approved This appliance is approved for mobile home installa tions when not installed in a sleeping room and...

Page 4: ...ance and chimney will affect performance Consideration must be given to Safety convenience traffic flow Placement of the chimney and chimney connector and to minimize the use of chimney offsets Place the appliance where there will be a clear passage for a Listed chimney through the ceiling and roof vertical or through exterior wall horizontal Installing the required outside air kit will affect the...

Page 5: ...mostat Wall Control Location The thermostat wall control s location will have some affect on the appliance s operation Maximum wire length from appliance is 100 feet 30 48m continuous unspliced wire Recommended 20 gauge wire solid copper When located close to the appliance it may require a slightly higher temperature setting to keep the rest of the house comfortable When located in an adjacent roo...

Page 6: ...ney meets the minimum height requirements Roof flashing installed and sealed Terminations installed and sealed Clearances Section 3 Pg 7 Combustible materials not installed in non combustible areas Verified all clearances meet installation manual requirements Mantels and wall projections comply with installation manual requirements Protective hearth strips and hearth extension installed per manual...

Page 7: ...83mm 25 in 629mm 10 in 249mm 13 in 330mm 2 in 51mm A B Overall Size A B Metal Surround w Cast Trim STD 42 1 2 in 1080mm 30 in 762mm Metal Surround w Cast Trim LRG 48 in 1219mm 34 in 864mm Metal Surround w Standard Trim STD 43 in 1092mm 31 in 787mm Metal Surround w Standard Trim LRG 51 in 1294mm 34 in 864mm 3 Dimensions and Clearances A Appliance Dimensions ...

Page 8: ...rance To Combustibles UL and ULC Inches Millimeters A Top of Hopper Top Vent 2 0 51 Rear Vent 2 5 64 B Side of Hopper Top or Rear Vent 2 0 51 C Back of Hopper Top or Rear Vent 4 0 102 D Vent Pipe to Combustible Top or Rear Vent 3 0 76 INSTALLED AS A BUILT IN UNIT Shown with Rear Vent and Optional Outside Air Figure 8 1 Figure 8 2 AS A BUILT IN A C B D C B 0 in Clearance To Exposed Section And Face...

Page 9: ...tween the masonry of the fireplace and the facing masonry E Hearth Extension If employing a hearth extension any parts or materials used in construction must be non combustible Side Wall Mantel Maximum Mantel Depth 12 inches 305mm Face Trim E F A D C B Inches Millimeters A Insert side to combustible side wall 16 406 B Insert top to mantel 12 305 C Insert top to maximum 2 1 4 inch 57mm face trim 4 ...

Page 10: ...e insert The 2 x 4 may need to be cut to the appro priate size 250 2061 WARNING THIS FIREPLACE MAY HAVE BEEN ALTERED TO ACCOMMODATE AN INSERT IT MUST BE RETURNED TO ITS ORIGINAL CONDITION BEFORE USE AS A SOLID FUEL BURNING FIREPLACE 250 2061 Figure 10 1 If the hearth extension is lower than the fireplace opening the portion of the insert extending onto the hearth must be supported Manufacturer des...

Page 11: ... chimney liner meeting type UL 103 HT requirements 2100 F per UL 1777 If the chimney is not listed as meeting HT requirements or if the factory built fireplace was tested prior to 1998 a full height listed chimney liner must be installed from the appliance flue collar to the chimney top The liner must be securely attached to the insert flue collar and the chimney top The air flow of the factory bu...

Page 12: ... protruding parts of the structure P 12 in Clearance above roof line for vertical terminations All minimum clearances are listed with an Outside Air Kit OAK installed unless otherwise noted in table below 24 in Above grass top of plants wood or any other com bustible 36 in no OAK Clearance from any forced air intake of other appli ance 12 in Clearance horizontally from combustible wall 15 in Vente...

Page 13: ...de air supply kit can supply most of the demands of the pellet appliance but consideration must be given to the total house demand House demand may consume the air needed for the appli ance It may be necessary to add additional ventilation to the space in which the pellet appliance is located Consult with your local HVAC professional to determine the ventilation demands for your house Vent Configu...

Page 14: ...imney NOTICE Hearth Home Technologies assumes no responsibility for the improper performance of the chimney system caused by Inadequate draft due to environmental conditions Downdrafts Tight sealing construction of the structure Mechanical exhausting devices E Chimney and Exhaust Connection 1 Chimney Connector Use 3 or 4 inch 76 102mm diameter type L or PL venting system It can be vented verticall...

Page 15: ...e shielding or guards may be required WARNING Figure 15 2 3 in or 4 in 76mm or 102mm Diameter Pipe Equivalent Pipe Length In Feet ALTITUDE IN THOUSANDS OF FEET 0 20 30 1 2 3 4 5 6 7 8 9 10 4 in 102mm Diameter Pipe Only 10 Example 1 Example 2 Example 1 If the equivalent length of pipe is 23 feet 7m with altitude of 8 000 feet 2438m you must use 4 inch 102mm diameter type L or PL vent Example 2 If t...

Page 16: ...ting of your pellet appliance The more vertical rise you can obtain in your system the better it will perform Horizontal vent runs can accumulate ash and will need to be cleaned more often Try to keep them as short as possible ONE 90º ELBOW Total Minimum Vertical Vent Diameter 4 0 3 5 5 3 6 6 3 7 7 3 8 8 4 9 9 4 10 10 4 11 11 4 TWO 90º ELBOWS Total Minimum Vertical Vent Diameter 2 5 3 3 6 3 4 7 3 ...

Page 17: ...rom Wall floor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 17 1 Outside Air through Rear Wall Horizontal NOTE Use metal plate around exhaust vent pipe and seal all edges with non flamm...

Page 18: ...per ULC S628 93 ORD ULC C1482 M1990 NOTE In Canada this fireplace insert must be installed with a continuous chimney liner extending from the fire place insert to the top of the chimney The chimney liner must conform to the Class 3 requirements of CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Ma...

Page 19: ...easure distance from floor to air vent opening in appli ance and mark location on wall 2 Use saw to cut opening in wall Cut a 2 1 2 to 3 inch 64 76mm opening on inside wall and a 3 to 3 1 2 inch 76 89mm opening on outside of house 3 Use hose clamp to secure flex pipe to collar assembly 4 Slide trim ring over flex pipe and run pipe through wall 5 Attach hose to outside termination cap with second h...

Page 20: ... in your straight edge Figure 20 2 4 The double sided tape that holds front and side trims to scissors has a powerful bonding adhesive Adjustments are extremely difficult once trim has adhered to tape Do a dry run first without removing paper from tape 5 Place cut edge of trim under top lip and into position on scissors Place side pieces on first and then front piece The front piece overlaps side ...

Page 21: ...ide up and attach the top cast ring Figure 21 4 6 Attach the hearth support panel extensions Figure 21 5 7 Attach cast footers Figure 21 6 8 Place the assembled hearth support under the insert Figure 21 7 Item Description 1 Front 3 inch 2 Front 5 inch 3 Cast Ring Top Bottom Interchangeable 4 Side 5 inch 5 Side 3 inch 6 Panel Extension 5 inch 7 Panel Extension 3 inch 8 Panel Extension Base Plate On...

Page 22: ...the top to expose the thumb screws that secure the cast sides Remove the thumb screw and top bracket and then remove the cast side NOTE The right cast side bracket has the hopper cut out switch attached Remove the retainer from the right side and allow to hang down into the insert or disconnect the switch when removing side 6 Install the power cord in the surround 7 If power enters the appliance o...

Page 23: ...ing the outer edge of the surround Figure 23 3 f It is best to install all of the 1 4 20 screws only half way at first to allow for adjustments After adjustment tighten the 2 screws in each footer first and then work your way around to the rest 5 Remove the cast sides before attaching the surround and trim Lift up the top to expose the thumb screws that secure the cast sides Remove the thumb screw...

Page 24: ...nt Instructions Two Piece Log Set Installation 1 Open door to expose the firebox 2 Install the left log first and then the right log Figure 24 1 3 Lean the logs against the cast iron brick in the back of the firebox 4 Push the logs to the far left and far right against the sides of the firebox Figure 24 2 5 To clean the logs use a vacuum cleaner and a soft brush attachment or a paint brush Figure ...

Page 25: ...o pieces apart 2 Connect your thermostat wire to the W and R terminals see Figure 25 1 3 Screw the backer plate to the wall using the hardware included 4 Snap the thermostat to the backer plate 5 Connect the wires to the 2 center screws on the terminal block on the back of the product Battery Installation and Replacement NOTE 2 AA batteries are included with the thermostat and must be installed be...

Page 26: ...UD CFR 3280 Part 24 NEVER INSTALL IN A SLEEPING ROOM WARNING Spark Arestor Cap Roof Flashing Storm Collar Joist Shield Firestop Double Wall Connector Pipe Figure 26 1 CAUTION Never draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or garage CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Do NOT cut throu...

Page 27: ... 12 Damper 3 Inch Tall Vertical Installs Only PEL DAMP3 Y Damper 4 Inch Tall Vertical Installs Only PEL DAMP4 Log Set LOGS 30 OE Log Rear Left 7050 144 Log Rear Right 7050 143 Outside Air Kit Rear 811 0872 Channel Air Intake 413 7040 Cover Outside Air Kit Floor 411 1071 Hose Alum Flex 2 Inch x 3 Ft 3 Ft 200 0860 Outside Air Cap Assembly 7001 044 Outside Air Collar Assembly 7001 045 Trim Plate Outs...

Page 28: ...22 054 Surround Standard Use With Cast Trim SP CSTLI4834 CM Thermostat WALL STAT Y Thermostat Programmable WALL STAT P Trim Cast Matte Black 811 0930 Footer Left 414 7090MBK Footer Right 414 7100MBK Header 414 7110MBK Trim Leg Left 414 7120MBK Trim Leg Right 414 7130MBK Trim Cast Mahogany 811 0960 Footer Left 414 7090PMH Footer Right 414 7100PMH Header 414 7110PMH Trim Leg Left 414 7120PMH Trim Le...

Page 29: ...eling Bolt Pkg of 25 220 0080 25 Y Nut Capped Push 1 4 Pkg of 24 7000 157 24 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y Nut Wing 8 32 Pkg of 24 226 0160 24 Y Screw Flat Head 1 4 20 Pkg of 24 7000 130 24 Y Screw 1 4 20X3 8 Phillips Button Head Pkg of 24 7000 401 24 Y Screw Flat Head Philips 8 32X1 2 Pkg of 12 220 0490 12 Y Screw Machine Screw 1 4 20X5 8 Pkg of 24 220 0440 24 Y Screw Pan ...

Page 30: ...30 7022 514C July 7 2015 CASTILE INSERT ...

Page 31: ...July 7 2015 7022 514C 31 CASTILE INSERT ...

Page 32: ...ville WA 99114 Division of HNI INDUSTRIES Please contact your Quadra Fire dealer with any questions or concerns For the number of your nearest Quadra Fire dealer log onto www quadrafire com This product may be covered by one or more of the following patents United States 5341794 5263471 6688302 7216645 7047962 or other U S and foreign patents pending We recommend that you record the following pert...

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