Quadra-Fire Castile Insert Pellet 810-02901 (MBK) Owner'S Manual Download Page 39

Page: 39 / 48

September 1, 2008

250-7251F

Page 39

Castile Pellet Insert

Beg. Manufacture Date:

July, 2005

C. Exploded Views

Figure 38.1 - Door, Glass, & Handle Assembly

Item

Description

Part Number

Screw 10-32 x 5/16 PH PHL MS ZC

229-1230

Screw 1/4-20 x 5/8 TH PHL

220-0440

Door Latch Assembly

413-5200

Glass Assembly

7001-038

Rope Retainer

7001-192

Hinge, Female

450-2910

Door

414-0400

Figure 38.2 - Firepot Assembly

Glass

Item

Description

Part Number

Firepot Pull Rod Assy

414-5270

Igniter Bracket

not sellable

Thumb Screw

7000-223

Thermocouple Clamp

7001-203

Thermocouple

812-4470

Thermocouple Cover

812-1322

Firepot

SRV414-5200

Igniter

SRV7000-226

GLASS SIZE: 11-5/8” wide x 17-1/4” high

Summary of Contents for Castile Insert Pellet 810-02901 (MBK)

Page 1: ...and follow these instruc tions for safe installa tion and operation WARNING Please read this entire manual before installation and use of this pellet fuel burning room heater Failure to follow these i...

Page 2: ...UNIT Masonry or Zero Clearance DO NOT REMOVE THIS LABEL A Insert side to combustible 0 in 0mm B Insert top to mantel 12 in 305mm C Insert top to face trim 0 in 0mm D Insert side face trim 0 in 0mm E H...

Page 3: ...utside Air 13 C Full Reline with Outside Air 14 Section 6 Mobile Home 15 Section 7 Appliance Set Up A Reverse Top or Rear Flue Adapter 16 B Leveling System 16 C Outside Air Kit 17 D Zero Clearance Tri...

Page 4: ...on must conform with local codes In the absence of local codes you must comply with the ASTM E1509 95 ULC S628 93 ULC ORD C 1482 and UM 84 HUD D Electrical Rating 115 VAC 60 Hz Start 4 1 Amps Run 1 1...

Page 5: ...dealer We recommend that a quali ed building inspector and your insurance company representative review your plans before and after installation 2 Thermostat Location The thermostat s location will ha...

Page 6: ...dealer if any irregu larities are noticed 3 All safety warnings have been read and fol lowed 4 This Owner s Manual has been read 5 Floor protection requirements have been met 6 Venting is properly ins...

Page 7: ...259mm 24 3 4 629mm 9 13 16 249mm 2 0 51mm 24 3 16 3614mm 19 0 483mm 12 3 4 324mm 9 3 16 234mm 30 3 8 772mm 30 762mm 43 1 2 1105mm 42 1 2 1080mm NOTE All views are shown with Panel Cast Trim Set insta...

Page 8: ...Actual installation may vary due to individual design preference B Clearance To Combustibles UL and ULC Inches Millimeters A Top of Hopper Top or Rear Vent 0 0 B Side of Outside Skin Top or Rear Vent...

Page 9: ...de to face trim 0 0 Location Inches Millimeters A Rear Width 23 7 16 595 B Depth 18 for Zero Clearance 14 for Masonry 457 356 C Height 19 1 4 if drop down 21 1 4 if ush or hearth mount 489 540 D Front...

Page 10: ...a 1 4 6mm inch airspace is provided between the insert and the oor of outer wrap Figure 10 1 Measure and mark the metal oor for cutting With a drill make a starter hole in each corner Figure 10 2 Usin...

Page 11: ...NING B Venting Termination Requirements 1 Termination must exhaust above air inlet elevation It is recommended that at least 60 inches 1524mm of verti cal pipe be installed when appliance is vented di...

Page 12: ...t until you reach your altitude above sea level If you fall below the diagonal line 3 or 4 inch 76 to 102mm pipe may be used If it is anywhere above the diagonal line a 4 inch 102mm diameter pipe is r...

Page 13: ...chimney must be 6 inch 152mm UL103 HT WARNING CAUTION Never draw outside combustion air from Wall oor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations re ect typical inst...

Page 14: ...ol or ceramic Do not use high temperature caulk ing materials to seal any edge to prevent furture serviceability NOTE Check clearances carefully for this type of installation to ensure adequate room f...

Page 15: ...nding device 5 Refer to clearances to combustibles and oor protection requirements on pages 8 9 for listings to combus tibles and appropriate chimney systems 6 Use silicone to create an effective vapo...

Page 16: ...t Installation 1 Release ammo can latches on each side Figure 16 1 2 Place the reversible adapter in the correct position for your installation 3 Make sure BOTH latches are in position before securing...

Page 17: ...e cut hole in back of appliance and through the wall 6 Attach hose to outside termination cap with second hose clamp 7 Secure termination cap to outside surface 8 Secure trim ring to interior wall Too...

Page 18: ...ve surface to avoid scratching the paint 2 Lay zero clearance front and sides face down Bend the tab down toward the inside 3 The side pieces are shipped at It is much easier to manually ex the sides...

Page 19: ...h or damage the cast trim pieces 2 Lay the panel set face down on protective covering to prevent scratching the painted surface 3 Secure the panels legs to top panel with the screws provided 4 Now ben...

Page 20: ...Installation Place the log over the repot The charred area on the log is turned toward the back not the front The log will be about 2 1 2 inches 64mm above the repot when in place It must rest on the...

Page 21: ...irect line with the appliance convection air Remove any packaging from inside the thermostat before using NOTE If the thermostat is located too close to the appliance you may need to set the tempera t...

Page 22: ...mend using a 50 50 blend of corn and wood pellets The only change in operation 1 the feed rate may require a slight adjustment and 2 repot will require more frequent cleanings The BTU output varies sl...

Page 23: ...2 Adjust the fuel adjustment control rod towards the symbol to increase the feed rate and ame height or towards the symbol to decrease the feed rate and ame height 3 Re tighten the wing nut F Feed Ra...

Page 24: ...Do NOT operate appliance With appliance door open Firepot oor open Cleaning slide plates open Do NOT store fuel Closer than required clearances to com bustibles to appliance Within space required for...

Page 25: ...ng system is clean Make sure front door is closed Replace control box Call light on No re Partially burned fuel in repot Firepot clean out plate not closed Firepot is dirty missed ignition Check that...

Page 26: ...ng loss of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly...

Page 27: ...ing system Remove stainless steel baf e from rebox to clean ash from on top of baf e Clean behind rear brick panels Change fuel brand to pre mium Check that repot clean out plate is fully closed Reduc...

Page 28: ...gging Risk of shock if appliance not unplugged before servicing appliance CAUTION A Proper Shutdown Procedure Cleaning or Inspection Frequency Daily Weekly Monthly Yearly Ash Pan Every 5 bags of fuel...

Page 29: ...wn There must not be any hot ashes in the firebox during cleaning Turn the thermostat on and then immediately off to start the exhaust blower on its cycle time It will pull y ash out the exhaust inste...

Page 30: ...n its cycle time It will pull y ash out the exhaust instead of into the room Open the cast front door to access the 2 cleaning rods See Figure 29 1 on page 29 b Locate the 2 rods directly underneath t...

Page 31: ...ng on ash build up By Quali ed Service Technician Homeowner Be sure the appliance is allowed to cool has been unplugged and the exhaust blower is off The products of combustion will contain small part...

Page 32: ...ll Follow proper shutdown procedure if ash buildup exceeds half way point in repot Failure to do so could result in smoking sooting and possible hopper res Correct Flame Size Yellow White in Color Co...

Page 33: ...he igniter wires are clear of any movement i e ash pan repot cleaning rod cleaning slide plates etc f Re install the ash pan and then re install the cast side panel and re connect the power a Open hin...

Page 34: ...tely cover the top of the re box There is an opening on the left as shown in Figure 35 5 G Baffle Brick Set Removal Figure 34 3 Hook on left side Tab on right side Tabs Brick is flush against back wal...

Page 35: ...Page 35 Castile Pellet Insert Figure 35 1 Figure 35 2 Hook on left side Tab on right side Figure 35 3 Figure 35 4 Figure 35 5 Lift brick pull forward at an angle and drop down into notches Re install...

Page 36: ...Thermostat The appliance is designed to run on a 12 volt AC thermostat The heat anticipator if present should be set on the lowest setting available When describing the location of a component part it...

Page 37: ...3 is mounted on the back of the auger tube in the center of the appliance and has a reset button To access it remove the right cast side If the re tries to burn back into the feed system or push exhau...

Page 38: ...ure 38 2 Cleaning Rods Heat Exchanger Tubes Figure 38 1 Blowers Feed Motor Figure 38 3 Feed Motor Exhaust Blower Convection Blower CLEANING RODS 10 Heat Exchanger Tubes o trol o tio o Reset tto eat tp...

Page 39: ...Assembly 413 5200 4 Glass Assembly 7001 038 5 Rope Retainer 7001 192 6 Hinge Female 450 2910 7 Door 414 0400 9 8 10 27 12 11 13 26 Figure 38 2 Firepot Assembly 1 2 3 4 5 6 7 Glass Item Description Pa...

Page 40: ...de Cast 38 Blower Convection 48 Trim Cast Leg Left 21 Panel Side Right not sellable 30 Junction Box 39 Feed Motor Assembly 49 Panel Side Left not sellable 22 Trim Cast Footer Right 31 Control Box 40 V...

Page 41: ...0 CME 414 5420 CSB 414 5510 CWL 414 5520 31 Control Box SRV7000 205 25 Door Assembly with Glass Gasket 414 5190 3 Door Latch Assembly 413 5200 18 Face Cast Matte Black 414 0040BK 18 Face Cast Porcelai...

Page 42: ...able Trim Support only ts small size panels 811 0980 Item No Appliance Part No Castile Insert Matte Black 810 02901 Castile Insert Porcelain Mahogany 810 03201 Castile Insert Powder Coat Sienna Bronze...

Page 43: ...R September 1 2008 250 7251F Page 43 Castile Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log...

Page 44: ...Page 44 250 7251F September 1 2008 R Castile Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log Cont d...

Page 45: ...R September 1 2008 250 7251F Page 45 Castile Pellet Insert F Homeowner s Notes...

Page 46: ...Conditions Exclusions and limitations 9 01 08 CONDITIONS EXCLUSIONS LIMITATION OF LIABILITY This warranty applies to the original owner and is transferable up to two years from date of purchase to th...

Page 47: ...ed by chlorine uorine or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation or there is any damage to the appliance or other components due to water or...

Page 48: ...tructions included Read understand and follow these instruc tions for safe installation and operation Leave this manual with party responsible for use and operation This product may be covered by one...

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