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R

September 1, 2008

250-6422E

Page  37

Castile Pellet Stove 

B. Component Locations

Cleaning Rods 

TERMINA L  BLOC K 

CENTER 2 SCREWS FOR 

THERMOS TA T WIRE S 

POWER OUTLET 

FUSE

Fuse

Red Call Light is 
located on top of 

unction Box behind 

the Control Box. 

Control Box 

 acuum Switc h 

Convection Blower   Housing 

Combustion

Blower

Feed Motor 

High

Med

Low

Heat utput 

Switch 

Reset Button 

Reset
Button 

10 Heat Exchanger Tubes 

Figure 37.1

Figure 37.2

Figure 37.3

Summary of Contents for CASTILE-CSB

Page 1: ...ad understand and follow these instruc tions for safe installa tion and operation WARNING Please read this entire manual before installation and use of this pellet fuel burning room heater Failure to...

Page 2: ...27 00 ULC ORD C 1482 M1990 Room Heating Pellet Burning Type UM 84 HUD POUR USAGE AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS COSS DES CHAMPS Puissance de Rendement 30 000 Btu s hr Puissance l...

Page 3: ...obile Home 16 Section 7 Appliance Set Up A Outside Air Kit 17 B Leg Leveling System 18 C Top Vent Adapter 18 D Rear Vent Adapter 18 E Log Set Placement 19 F Thermostat Installation 20 Section 8 Operat...

Page 4: ...ion must conform with local codes In the absence of local codes you must comply with the ASTM E1509 95 ULC S627 00 ULC ORD C 1482 M1990 UM 84 HUD D Electrical Rating 115 VAC 60 Hz Start 4 1 Amps Run 1...

Page 5: ...If the thermostat location is in an adjacent room or on a different oor level you will notice higher temperatures near the appliance B Fire Safety Maintain the designated clearances to combustibles In...

Page 6: ...ties are noticed 3 All safety warnings have been read and fol lowed 4 This Owner s Manual has been read 5 Floor protection requirements have been met 6 Venting is properly installed 7 The proper clear...

Page 7: ...iew Figure 7 1 Top View Figure 7 3 Side View Figure 7 4 Side View with Top Vent Adapter 11 13 16 in 300mm 24 3 4 in 629mm 23 5 8 in 651mm 28 7 16 in 722mm 23 1 4 in 591mm 22 15 16 in 583mm 15 13 16 in...

Page 8: ...to Appliance 2 51 H Side Wall to Flue Pipe 3 76 Alcove Installation Inches Millimeters Minimum Alcove Height 43 1092 Minimum Alcove Side Wall 6 152 Minimum Alcove Width 38 965 Maximum Alcove Depth 36...

Page 9: ...on combustible oor pro tection extending beneath the ue pipe is required with hori zontal venting or under the Top Vent Adapter with vertical installation Must extend 2 inches 51mm beyond each side of...

Page 10: ...tion Requirements 1 Termination must exhaust above air inlet elevation It is recommended that at least 60 inches 1524mm of verti cal pipe be installed when appliance is vented directly through a wall...

Page 11: ...e chart until you reach your altitude above sea level If you fall below the diagonal line 3 or 4 inch 76 to 102mm pipe may be used If it is anywhere above the diagonal line a 4 inch 102mm diam eter pi...

Page 12: ...S ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference A Alcove Figure 12 1 All minimums listed are to a combustible surface Minimum Maxi...

Page 13: ...or mobile home instal lations Must use 3 or 4 inch 76 102mm L or PL listed pellet venting or listed double wall pipe and a Quadra Fire Outside Air Kit in mobile homes NOTE In Canada where passage thro...

Page 14: ...es Single wall pipe is approved for residential installations only C Vertical D Through The Wall Vertical Firestop Flashing Rain Cap 6 in 152mm Min Non combustible Hearth Pad 3 in 76mm Min Clean out C...

Page 15: ...ry Figure 15 1 Figure 15 2 Non combustible Hearth Pad Airtight Cleanout Door Cleanout cover Sheathing 3 in 76mm minimum 1 in 25mm clearance Flashing Fireclay flue liner with airspace Concrete Cap 1 in...

Page 16: ...ction requirements on pages 8 9 for listings to combus tibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at the location where the chimney or other component p...

Page 17: ...nterior wall Tools Needed Phillips headscrewdriver wire cutters hole saw or jig saw CAUTION Never draw outside combustion air from Wall oor or ceiling cavity Enclosed space such as an attic or garage...

Page 18: ...lation Figure 18 5 Figure 18 4 Installing the Top Vent Adapter Top Vent Adapter 3 to 3 inch Rear Exhaust Outlet Use hole on each side as drilling guide Offset Collar 3 to 6 inch Mount with 4 screws Cl...

Page 19: ...right rear log as shown in Figure 19 1 There is a notch in the bottom of the log for clearance for the thermocouple and thermocouple cover ceramic protection tube 3 Continue placing the last 3 logs ar...

Page 20: ...The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air NOTE If the thermostat is located too close to the appliance you may need to set the temper...

Page 21: ...factory and eld testing has demonstrated shelled eld corn to be an ef cient and very economical fuel We recommend the use of a 50 50 blend of corn and wood pellets The only change in operation is tha...

Page 22: ...w the appliance to begin dropping pellets The appliance will continue to run as long as the thermostat is calling for heat 6 Once the appliance has ignited let it burn for approximately 15 minutes the...

Page 23: ...UTION WARNING Fire Risk Do NOT operate appliance With appliance door open Firepot oor open Cleaning slide plates open Do NOT store fuel Closer than required clearances to com bustibles to appliance Wi...

Page 24: ...enting system is clean Make sure front door is closed Replace control box Call light on No re Partially burned fuel in repot Firepot clean out plate not closed Firepot is dirty missed ignition Check t...

Page 25: ...of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 feed assembly mounting screws and lightl...

Page 26: ...tainless steel baf e from rebox to clean ash from on top of baf e Clean behind rear brick panels Change fuel brand to premium Check that repot clean out plate is fully closed Reduce feed rate using fe...

Page 27: ...gging Risk of shock if appliance not unplugged before servicing appliance CAUTION A Proper Shutdown Procedure Cleaning or Inspection Frequency Daily Weekly Monthly Yearly Ash Pan Every 5 bags of fuel...

Page 28: ...n and start a re or mis starts due to lack of vacuum Fire Risk 4 Cleaning Ash Pan Frequency Weekly or every 5 bags of fuel By Homeowner Locate the ash pan underneath the repot Open the bottom ash door...

Page 29: ...Frequency Yearly or more frequently depending on ash build up By Homeowner a Appliance must be completely cool b Open cast hinge face Remove right brick and thoroughly vacuum the area and continue th...

Page 30: ...ear of the stove It is house inside the screen box See page 31 for detailed instructions on removing the blower The blower has two impellers one on each side of the motor They should be cleaned at lea...

Page 31: ...r is located at the bottom rear of the appliance and is housed inside a screen box Remove the 2 screws facing forward in the center of the blower chamber at the very back of the appliance c If an outs...

Page 32: ...tat block and disconnect the 2 yellow wires e Remove the 2 screws from the power inlet and rotate it through the hole and out of the screen leaving the wires attached f Disconnect the vacuum hose and...

Page 33: ...plates etc f Re install the ash pan close the ash removal door a Allow appliance to cool completely b Open doors and locate the latch It is located between the front edge of the top baf e and the ins...

Page 34: ...ver tap the bottom of the rope retainer rod to push it up out of the hole The top end of the rod will slide up Swing the rod toward you from the bottom and remove the rod Repeat for other side c Remov...

Page 35: ...t anticipator should be set on the lowest setting available When describing the location of a component it is always AS YOU FACE THE FRONT OF THE APPLIANCE 2 Convection Blower The convection blower is...

Page 36: ...back of the auger tube in the center of the appliance and has a red reset button To access it remove the right side panel If the re tries to burn back into the feed system or push exhaust up the feed...

Page 37: ...SCREWS FOR THERMOSTAT WIRES POWER OUTLET FUSE Fuse Red Call Light is located on top of unction Box behind the Control Box Control Box acuum Switch Convection Blower Housing Combustion Blower Feed Moto...

Page 38: ...le 812 4470 12 Thermocouple Clamp 7001 203 13 Thermocouple Cover 812 1322 14 Knob 200 0831 52 Firepot SRV414 5200 53 Igniter SRV7000 462 67 Firepot Pull Rod not sellable Item Description Part Number 1...

Page 39: ...iter Access Plate 46 Top Cast 59 Side Top Mount Cast 34 Channel Air Intake Outside Air Kit included in OAK Accsry Kit 47 Snap Disc 3 60 Exhaust Shroud Back 35 Blower Convection 48 Door Glass Assembly...

Page 40: ...0950 51 Brick Right 412 0970 Bumper Rubber for Hopper Lid Pkg of 12 SRV224 0340 12 Call Light Flourescent SRV7000 122 Channel Air Intake Outside Air Kit 413 7040 Component Pack Includes repot clean ou...

Page 41: ...Output Control Switch 3 positions Rocker Switch 812 3500 Hinge Door Female 450 2910 Hinge Pin Rivet 25272 Hitch Pin Clip 229 0360 44 Hopper Lid Assembly 413 5210 Igniter Loop with thumb screw Heating...

Page 42: ...Pellet Stove Powder Coat Sienna Bronze CASTILE CSB Castile Pellet Stove Powder Coat Willow CASTILE CWL 37 Side Cast Powder Coat speci y color left right interchangeable 413 0040PWD 58 Side Top Hook Ca...

Page 43: ...R September 1 2008 250 6422E Page 43 Castile Pellet Stove Date of Service Performed By Description of Service E Service and Maintenance Log...

Page 44: ...Page 44 250 6422E September 1 2008 R Castile Pellet Stove Date of Service Performed By Description of Service E Service and Maintenance Log Cont d...

Page 45: ...R September 1 2008 250 6422E Page 45 Castile Pellet Stove E Homeowner s Notes...

Page 46: ...Conditions Exclusions and limitations 9 01 08 CONDITIONS EXCLUSIONS LIMITATION OF LIABILITY This warranty applies to the original owner and is transferable up to two years from date of purchase to the...

Page 47: ...orine uorine or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation or there is any damage to the appliance or other components due to water or weather d...

Page 48: ...ncluded Read understand and follow these instruc tions for safe installation and operation Leave this manual with party responsible for use and operation This product may be covered by one or more of...

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