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USER'S MANUAL

65.03in(1650mm)

35.08in(890mm)

41.38in(1050mm)

37.44in(950mm)
26.80in(680mm)
26.01in(660mm)

3.94in(100mm)

26.80in(680mm)

286lbs(130kg)

four Strokes, air cooled

47×49.5mm

85.9cc

8.6:1

MIKUNI JAPAN

Polyurethane Foam element

4.6Kw(8500r/min)

4.2 Kw( 8 000r/m in)

6.0 N.m (6000 rIm in)

DIMENSIONS AND DRY MASS

Overall Length
Overall width
Overall height
Wheelbase
Front tread
Rear tread
Ground clearance
Seat height
Dry Weight

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ENGINE

Type
Number of cylinders
Bore

Stroke

Displacement

Corrected Compression ratio

Carburetor
Air cleaner
Max power
Rated power
Max torque

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ATV9O-7 SPECIFICATIONS

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Summary of Contents for Rodeo 90

Page 1: ...g sports rac eing a nd tour ist etc vehic les And it is just these experiences that have made this mechanism take a large percent in the like products This User s Manual will help you get to know the...

Page 2: ...art of the vehicle and should remain with the vehiclewhen resoldor transferredto anew useror operator Themanual contains important safety information and instructions which should be read carefully be...

Page 3: ...HANDLE BAR 9 RIDING THROUGH WATER 30 RIGHT HANDLEBAR 9 ACCESSORY USE AND HAND VEHICLE LOADING 35 DRAUGHTFLAMEOUTSWITCH 9 INSPECTION AND FUEL VALVE 10 MAINTENANCE 37 FUEL TANK CAP 10 TOOLS 39 SEAT LOC...

Page 4: ...50 BRAKE 53 FRONT BRAKE ADJUSTMENT 54 REAR DISH BRAKE 54 BATTERY 55 MUFFLER 55 GENERAL LUBRICATION 57 TROUBLESHOOTING 58 TRANSPORTING 60 CLEANING PROCEDURE 61 STORAGE PROCEDURE 63 SERIAL NUMBER LOCATI...

Page 5: ...ON The third part will describe HOW TO AVOID THE HAZARD FOREWORD This users manual contains important safety and maintenance imformation Read if carefully before riding Failing to followthe warnings c...

Page 6: ...you do not follow these instructions Read this manual and labels of ATV carefully follow the operation procedures as described Never operate the ATV without proper instruction TAKEATRAINING COURSE Be...

Page 7: ...ore attempting larger hills Always follow proper procedures for climbing hills as described in this manual Check the terrain carefully before you start up any hill Never climb hills with excessively s...

Page 8: ...er to avoid out of control when skidding or sliding Never operate anATV in fast flowing wateror in waterdeeper than thatspecified in thismanual Remember that wet brakes can rekuce stopping ability Tes...

Page 9: ...USER S MANUAL LEFT RIGHT 5...

Page 10: ...ENGINE OIL Special four strokeengine oilis required It willrealize thebest lubricating affect and the engine will run in a proper condition On the other hand the deposit carbon will be least and the s...

Page 11: ...the warnings labeled on your ATV Make sure youunderstand all the labels Keep the labels on the ATV Do not remove them for any reason If a label comes off or becomes difficult to read you should get a...

Page 12: ...USER S MANUAL 8 WARNING WARNING...

Page 13: ...ne speed Front brakelever 2 Throttle adjusting screw 3 This switch is on left side lf theframe When you pull out it theengine cannot be started On the contrary the engine can be started normally after...

Page 14: ...mum speed of the ATV 4 After finished it tighten the lock nut 4 FUEL VALVE This vehicle has a manuallyoperated fuelvalve There are two positions and posltlon In this position fuelwill flowto thecarbur...

Page 15: ...filler neck Improper fueling ofthe ATV could be hazardous Failing tofollow safety precautions when refueling could result in afire orlet youbreathe toxicfume Refuel ina wellventilated area Make suret...

Page 16: ...e Protect your riding areas When you are riding remember to keep the terrain in good condition Dont destroy plant Don t litter and don t bother wildlife With your help your riding area can remain open...

Page 17: ...connectedsecurely no damageto fuel tank orcap fuel tankcap closed securely Proper operation Proper level 13 CONTENT striction of movement no play or looseness r free play enough brake force parking b...

Page 18: ...ATV each time before riding and make sure it is in safe operating condition Refer to the INSPECTION AND MAINTENANCE section in this manual Operating thisATV with improper tires or even tire air press...

Page 19: ...the engine stop switch and throttle Check the condition of the ATV to make sure that the ATV do not have mechanical problems or get stranded somewhere when you ride Before ridingtheATV be sure to che...

Page 20: ...es strong boots that over the ankle long trousers and a long sleeve shirt BREAK IN The first month is the most important in the life of your vehicle Proper operation during this break in period will b...

Page 21: ...service that your vehicle will receive During break in operation all of the engine components will mate together and seat properly Mainten ance require d as part of the initial service includes corre...

Page 22: ...n exhaust gases from the ATV could cause severe injury Always run your ATV outdoors where there is fresh air STARTING Carrying a passenger on this ATV could be hazardous Carrying a passenger could gre...

Page 23: ...o operate ATVs on public streets roads and highways Operating thisATV on paved surfaces includingsidewalks paths parkinglots driveways and streets could be hazardous ATV tires are designed for off roa...

Page 24: ...cluding an overturn Never attempt stunts such as wheelies or jumps Don t try to show off Removing your hands from the handlebar or feet from the footrests during operation could be hazardous If you re...

Page 25: ...ctised the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain Failing to use extra care when operating this ATV on unfamiliar terra in could be...

Page 26: ...efore you release the parking brake opening the throttle suddenly could be hazardous The front wheels could leave off the ground and cause loss of control of the ATV Always open the throttle gradually...

Page 27: ...ottle lever and then applythe rear andfront brake smoothly Braking while turning the ATV could be hazardous Use of thebrake when turningcould cause theATV to slide or rollover Use the brake to slow do...

Page 28: ...ugh both wheels are still turning at the same speed Turning the ATV improperly could be hazardous If you turn the ATV improperly it may cause a collision or overturn Always follow proper procedures fo...

Page 29: ...ng or sliding by practising at low speeds and on level Smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding SKI...

Page 30: ...Climbing a hill Climbing hills improperly could be hazardous Climbing Always follow theproper procedures forclimbing hills asdescribed in this section Always check the terrain carefully before you st...

Page 31: ...ounting theATV while climbing a hill could be hazardous The ATV could overturn if you do not climb a hill properly Maintain a steady speed when climbing the hill Always follow the proper procedures fo...

Page 32: ...ng procedure to turn the vehicle around 6 Remount thevehicle apply the rearbrake and ridedown the hillas instructed inthe DESCENDINGA HILL section If you are able to drag the rear end of the ATV aroun...

Page 33: ...ause the vehicle to lean sharply to one side Go straight down the hill if possible TRAVERSING ASLOPE Crossing hills or turning on hills improperly could be hazardous Crossing hills or turning on hills...

Page 34: ...sts 3 pull upon the handlebarand apply alittle throttle asthe front wheelsreach the obstacle 4 lean forwardand release thethrottle after thefront wheels isover the obstacle Remember that someobstacles...

Page 35: ...ction Remember that wet brakes may reduce the stopping ability Test your brakes after leaving the wate r If necessary apply them for several times tolet the frictionlinings dry out Operating theATV in...

Page 36: ...age yourATV Severe damage tothe drive mainmay occur ifyou use enginepower to freefrozen wheels Before riding manually movethe ATV forward and backward tomake certain thatall wheels rollfreely Bring th...

Page 37: ...to cause injury or death Always dress for the worst weather conditions you might encounter Be prepared for bad weather and ATV breakdowns Riding in cold weather can be hazardous At a temperature of 10...

Page 38: ...ATV could be hazardous Loose clothing such asa long scarfor shawl could get caughtin anATV s moving parts Never wear looseclothing when ridingyour ATV Riding Your ATV on Snow and lce Riding on snow c...

Page 39: ...ensitive to sunlight when you ride over snow or ice on a bright sunny day snow or ice reflects more light into your eyes than dirt or grass does Tinted eye protection will reduce the amount of light r...

Page 40: ...lbs 2 Check accessory mounting bracketsand other attachmentto make surethey provide arigid non movable mount 3 Accessories added to the handlebar of the ATV should be as light as possible The extra we...

Page 41: ...eplace every 4 years Interval Item Initial 1month Every 3 month Every 6 month Air cleaner Exhaust pipe boltand mufflerbolt Cylinder head cylinderand muffler Spark plug Idle speed Brakes Tires Drive ch...

Page 42: ...end of each interval be sure to perform the maintenance listed Improper maintenance or failing to perform recommended maintenance could be hazardous If you perform improper maintenance or do not main...

Page 43: ...ement parts could damage yourATV Poorly made replacement parts could cause your ATV to wear more quickly and shorten its useful life When replacing parts on your vehicle use only genuine replacement p...

Page 44: ...NOTE This ATV uses resistortype spark plug to avoid jamming electronic parts improper spark plug selection may cause electronic interference with your ATV ignition system resulting in the vehicle perf...

Page 45: ...e a thickness piece to check thegap THE ADJUSTMENT OF THROTTLE LEVER Measure the throttlelever as play 0 12 0 20in 3 0 5 0mm as shown To adjust the throttlelever free distance 1 remove the cover loose...

Page 46: ...r lf you do not have one ask your dealer to perform this adjustment To adjust the idle speed 1 Start the engine and warm it up 2 Turn the throttle stop screw 1 in or out so that the engine idle speed...

Page 47: ...fuel leakage lf any defects are found the fuel hose must be replaced ENGINE OIL The engine oil shall be changed because the oil will Drain and become dirty easily when the engine is working To change...

Page 48: ...skin cancer in laboratory animals Brief contact with the used oil may irritate the skin Keep new and used oil away from children and pets To minimize your exposure to used oil wear a long sleeve shir...

Page 49: ...the intervals specif ied if you ride in dusty wet or muddy conditions you will need to inspect the air cleaner element much more frequently Use the following procedures to remove the element and insp...

Page 50: ...t Always check the air cleaner element after riding in severe conditions Clean or replace the element as necessary If water gets in the air cleaner case immediately clean the element and the inside of...

Page 51: ...lement in anotherpan filled withAir filter oil B Squeeze the element to remove excess oil Make sure that the element remains damp with oil but not soaked A torn air filtercould damage yourATV Dirt and...

Page 52: ...the guidelines below for inspecting and servicing the chain Failing to maintain the chain properly before each riding could be hazardous Riding with thechain in poorcondition could leadan accident Be...

Page 53: ...ng Excessively worn teeth Broken or damaged teeth Loose sprocket mounting nut s If you find any of these problems with your sprocket consult your dealer DRIVE CHAIN CLEANING AND OILING Clean and oil t...

Page 54: ...en thenuts 5 4 Tighten the adjustingnuts Failing to inspect the drive chain slack before each use of the ATV could be hazardous Too much chain slack could cause the chain to come off the sprockets res...

Page 55: ...air pressure you may lose control of the A1V Always use thesize and typetires specified Always maintain propertire air pressureas describedin this section Tire AirPressure Check the air pressure in al...

Page 56: ...amage these sections when replacing tires It is very important to use the proper tools when repairing or replacing tires in order to protect the tire bead or wheel rims Have this work done by your dea...

Page 57: ...sk brake Failing to inspect and maintain your ATV S brake system properly could be hazardous Improper maintenance ofthe brake increasesyour chance ofhaving an accident Be sure to inspect the brake bef...

Page 58: ...ot turn when the brake plays Rear disk brake 1 Inspect the disk brake for leakage If the brake fluid leaks the safety of riding could be affected and the painted surface will discolor immediately 2 ln...

Page 59: ...t contact skin eyes and clothes etc If this condition happens please use a lotof clean water to cleanaway it as soon as possible 1 When inspecting position of electrolyte of battery and adding distill...

Page 60: ...ould be hazardous Exhaust gas contains carbon monoxide that is colorless and odorless it could cause severe injury Only run the engine outdoors where there is fresh air Blowing out the accumulated hot...

Page 61: ...ervals when you use your ATV in severe conditions Your authorized dealer should do general lubrication as shown in the MAINTENANCE CHART He She will lubricate the vehicle such as wheel bearings swinga...

Page 62: ...e covered under warranty If you are not sure about the proper action consult your dealer about the problem Fuel Supplying Check 1 Make sure there is adequate fuel in the fuel tank 2 Check that the eng...

Page 63: ...is filled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked next Ignition System Check 1 Remove the spark plug and reattach it to the spark plug lead 2 Push...

Page 64: ...tank is not clogged too 4 Check the idle speed lf necessary adjust it using a tachometer The correct idle speed is 1 400 1 600 r min TRANSPORTING It is best to transport the ATV in the normal position...

Page 65: ...cleaning of your ATV is a necessary part of maintenance it will help keep yourATV looking and performing best Proper cleaning can also extend the life of your ATV It is important to clean and inspect...

Page 66: ...er to flow over the following places Ignition switch Spark plug Fuel tank cap Carburetor Use a garden hose at low pressure to remove the majorityof dirt or other debris HandwashyourATV with mild soap...

Page 67: ...ng power asdry brakes This could leadan accident Test your brakes after washing ATV ridi ng at slow speed Ifnecessary apply brake for several times to let the friction liming sdry out of the linings S...

Page 68: ...engin off Do not smoke and neve r drain fuel in an area where there are open flames or sparks Keep pets and children away fron the fuel and dispose of the drained fuel properly TIRES Inflate tires to...

Page 69: ...frame and engine serial numbers to get title documents for yourATV You also need these numbers to help your dealer when you order parts The frame number 1 is stamped on the front of the frame as shown...

Page 70: ...UNI JAPAN Polyurethane Foam element 4 6Kw 8500r min 4 2 Kw 8 000r m in 6 0 N m 6000 rIm in DIMENSIONS AND DRYMASS Overall Length Overall width Overall height Wheelbase Front tread Rear tread Ground cl...

Page 71: ...2 652 D I D482 8Olinks Drum brake Disc brake 19 7 8 18 9 5 8 CDI NGK C7HSA Primary Reduction Final Reduction Driven Chain Front Brake Rear Brake Front tire size Rear tire size ELECTRICAL Ignition typ...

Page 72: ...ter Times Date Mileage km Items Maintained Dealer M D Y M D Y M D Y M D Y M D Y M D Y M D Y M D Y M D Y M D Y 1 2 3 4 5 6 7 8 9 10 500 1000 2000 3000 4000 5000 6000 7000 8000 9000 Oil Oil Filter All n...

Page 73: ...CORDS This bike s traveled mileage is Kilometer Times Date Mileage km Items Maintained Dealer M D Y M D Y M D Y M D Y M D Y M D Y M D Y M D Y M D Y M D Y 11 12 13 14 15 16 17 18 19 20 10000 Oil Air Cl...

Page 74: ...70 USER S MANUAL ATV90 7CIRCUIT DIAGRAM RD90...

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