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refrigeration system. Prior to recharging the system it shall be pressure tested with OFN.
The system shall be leak tested on completion of charging but prior to commissioning. A
follow up leak test shall be carried out prior to leaving the site.
9 DECOMMISSIONING
Before carrying out this procedure, it is essential that the technician is completely
familiar with the equipment and all its detail. lt is recommended good practice that all
refrigerants are recovered safely. Prior to the task being carried out, an oil and refrigerant
sample shall be taken in case analysis is required prior to re-use of
reclaimed refrigerant. lt is essential that 4 GB electrical power is available before the task is
commenced.
a) Become familiar with the equipment and its operation.
b) lsolate system electrically.
c) Before attempting the procedure ensure that: mechanical handling equipment is
available, if required, for handling refrigerant cylinders;
d) All personal protective equipment is available and being used correctly; the recovery
process is supervised at all times by a competent person;
e) recovery equipment and cylinders conform to the appropriate standards.
f) Pump down refrigerant system, if possible.
g) lf a vacuum is not possible, make a manifold so that refrigerant can be removed from
various parts of the system.
h) Make sure that cylinder is situated on the scales before recovery takes place.
i) Start the recovery machine and operate in accordance with manufacturer’s instructions.
j) Do not overfill cylinders. (No more than 80 % volume liquid charge).
k) Do not exceed the maximum working pressure of the cylinder, even temporarily.
l) When the cylinders have been filled correctly and the process completed, make sure
that the cylinders and the equipment are removed from site promptly and all isolation
valves on the equipment are closed off.
m) Recovered refrigerant shall not be charged into another refrigeration system unless it
has been cleaned and checked.
10 LABELLING
Equipment shall be labelled stating that it has been de-commissioned and emptied
of refrigerant. The label shall be dated and signed. Ensure that there are labels on the
equipment stating the equipment contains flammable refrigerant.
11 RECOVERY
When removing refrigerant from a system, either for servicing or decommissioning, il is
recommended good practice that all refrigerants are removed safely. When transferring
refrigerant into cylinders, ensure that only appropriate refrigerant recovery cylinders are
employed. Ensure that the correct number of cylinders for holding the total system charge
are available. All cylinders to be used are designated for the recovered refrigerant and
labelled for that refrigerant (i.e. special cylinders for the recovery of refrigerant). Cylinders
shall be complete with pressure relief valve and associated shut-off valves in good working
order. Empty recovery cylinders are evacuated and, if possible, cooled before recovery occurs.
The recovery equipment shall be in good working order with a set of instructions
concerning the equipment that is at hand and shall be suitable for the recovery of
flammable refrigerants. In addition, a set of calibrated weighing scales shall be available
and in good working order. Hoses shall be complete with leak-free disconnect couplings
and in good condition. Before using the recovery machine, check that il is in satisfactory
working order, has been properly maintained and that any associated electrical
components are sealed to prevent ignition in the event of a refrigerant release. Consult
manufacturer if in doubt.
The recovered refrigerant shall be returned to the refrigerant supplier in the correct
recovery cylinder, and the relevant Waste Transfer Note arranged. Do not mix refrigerants
in recovery units and especially not in cylinders.
lf compressors or compressor oils are to be removed, ensure that they have been evacuated
to an acceptable level to make certain that flammable refrigerant does not remain within
the lubricant. The evacuation process shall be carried out prior to returning the compressor
to the suppliers. Only electric healing to the compressor body shall be employed to
accelerate this process. When oil is drained from a system, il shall be carried out safely.
G
TAKE NOTE OF FUSE SPECIFICATIONS
The air conditioner’s circuit board (PCB) is designed with a fuse to provide overcurrent
protection. The specifications of the fuse are printed on the circuit board ,such as :
T3.15AL/250VAC, T5AL/250VAC, T3.15A/250VAC, T5A/250VAC, T20A/250VAC,
T30A/250VAC,etc.
NOTE: For the units using R32 or R290 refrigerant , only the blast-proof ceramic fuse
can be used.
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