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AS65 Conveyors | Installation & Maintenance Instructions     

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Warranty Information 

QC INDUSTRIES warrants that our conveyors are free from defects in materials and workmanship and fit for the ordinary purposes for which such goods are used, under 
normal installation, use and service for ten (10) years* from date of purchase or 21,000 hours* of running use, whichever is sooner. QC INDUSTRIES will replace any 
defective part within the warranty period, without charge, provided:

 

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The Purchaser gives QC INDUSTRIES prompt written notice of the defect, including the date of purchase and original purchase order number.

 

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The Purchaser will then be given a return goods authorization number (RGA#) which must be displayed on all labels and packing slips returned 
with merchandise. (See Return Policy section)

 

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The Purchaser pays for delivery of the defective part to QC INDUSTRIES for inspection and verification of the defect.

 

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The Purchaser shall pay any costs of installing the replacement part.

This warranty is limited to the replacement of defective parts. 

QC INDUSTRIES WILL NOT BE LIABLE FOR ANY DAMAGES CAUSED BY ANY DEFECT IN THIS 

UNIT.

 This warranty shall not apply if any failure of this unit or its parts is caused by unreasonable use, lack of maintenance, improper maintenance and/or repairs, 

incorrect adjustments, exposure to corrosive or abrasive material, damage causing moisture, or any modification or alteration affecting the operation of the unit which is 
not authorized by QC INDUSTRIES in writing. This warranty shall not apply to the following items that are covered by their manufacturer‘s warranty, subject to any limitation 
contained in those warranties.

 

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Bearings

 

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Controllers

 

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Motors

 

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Casters

 

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Reducers

 

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Belts (unless otherwise agreed to in writing)

CAUTION:

 Any attempt to repair such items may actually void the manufacturer’s warranty. Any description of this unit is only to identify it and is not a warranty that the 

unit fits the description. Any warranties implied by law are limited in duration to the ten (10) year term of this warranty. EXCEPT AS SET FORTH HEREIN, QC INDUSTRIES 
MAKES NO OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED, OR STATUTORY, INCLUDING MERCHANTABILITY FOR FITNESS OR ANY PARTICULAR PURPOSE.

*Warranty is five years/10,500 hours without registration at 

qcconveyors.com/serial.

 

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Lost or Damaged Goods

Shipments should be inspected immediately upon receipt for lost or damaged goods. Any loss or damage should be noted on the carriers receipt (or bill of lading) at the 
time of acceptance. If items are perceived to be lost or damaged after the shipment has been accepted, it becomes more difficult to file a claim with the carrier if the 
receipt does not indicate such loss or damage. Do not, at any time, request the carrier to return any items or shipment to QC Industries without previous authorization from 
our company for such a return.  Please notify QC Industries as soon as any loss or damage is discovered and request the department that handles the lost or damaged 
goods. You will need to know a complete description of all lost or damaged items. If replacement items are needed, a purchase order made out to QC Industries will need 
to be supplied. QC Industries will then contact the carrier’s local agent and request that an inspection of the items be performed. This is absolutely necessary. Unless an 
inspection is performed, the carrier will not entertain any claim for loss or damage. After the inspection has been completed, the carrier will notify QC Industries. If the car-
rier takes responsibility for the claim, a credit will be issued to you for the replacement item(s), including freight charges from QC Industries, where applicable. If the carrier 
does not take responsibility for the claim, a representative of QC Industries will contact you.

Summary of Contents for AS65

Page 1: ...C Industries LLC 4057 Clough Woods Dr Batavia OH 45103 USA 1 513 753 6000 qcconveyors com Contents Warnings 2 Tools 3 Installation 4 Maintenance 11 Recommended Spare Parts 18 Troubleshooting 19 Explod...

Page 2: ...Read this manual before operat ing DANGER WARNING WARNING WARNING Climbing sitting walking or riding on conveyor at any time will cause severe injury or death Exposed moving parts can cause severe inj...

Page 3: ...ric Wrenches 3mm 13mm Tape Measure 10 Adjustable Wrench Screw Gun and T 30 Torx Bit Aluminum cutting hack saw or equivalent Set of Metric allen wrenches 3mm 4mm ball head 5mm Bubble level u u Optional...

Page 4: ...ries of any discrepancies u u General Sequence of Installation 1 Mount conveyor to stands or compatible mounting brackets 2 Attach sides guides or un derside idlers to conveyor and adjust as needed 3...

Page 5: ...For all other conveyors stands should be placed a maximum of 6 apart 1 Remove the nuts holding the stand attachment brackets to the top of the stand and remove the brackets 2 Insert drop in nuts into...

Page 6: ...ld be installed between the cross bars of the stands For applications using two cross ties the cross ties should be installed between the uprights of the stands The installation process is the same fo...

Page 7: ...n nuts in frame 6 Insert socket head cap screws through angle brace and into nuts in conveyor frame 7 Tighten socket head cap screws on frame 8 Tighten socket head cap screws on stand 9 Check with bub...

Page 8: ...Insert socket head cap screws through mount and into drop in nut 3 Tighten screws to secure mount to frame 4 Insert screws not provided into desired mounting surface and tighten u u Raised Mount Moun...

Page 9: ...s 4 insert two drop in nuts into t slot at tail end of frame 2 x 2 x 5 Align clamping block to drop in nuts 6 Insert screws through clamp ing block and into drop in nuts 7 Loosen tracking block screws...

Page 10: ...n guide bracket keeping the larger hole up with drop in nuts and insert screws 6 Tighten socket head cap screws 7 Insert a rod vertically through the larger hole on top of guide bracket 8 Secure rod f...

Page 11: ...djustment screw on side where belt is riding too close 2 Let belt make several rota tions to ensure proper track ing Proper tracking is achieved when belt can make a full revolu tion without contactin...

Page 12: ...opposite side of drive 4 Remove screws from stand brackets or mounts If stand brackets are not used proceed to step 7 2 x 4 x 2 x 5 Loosen screws on stand Do not remove 6 Slide stand bracket down for...

Page 13: ...llation Maintenance Instructions 13 u u Removal of Existing Belt continued 13 Slide idler pulley out of slot and set aside 14 Slide belt off idler end of conveyor 15 Loop belt off of tension release t...

Page 14: ...arks are aligned 2 x 5 Slide other idler pulley into opposite slot above drive pulley pushing the belt up and into position Ensure recess in shaft is pointed away from mounting package 6 Tighten adjus...

Page 15: ...n belt Re install any full width idlers that where removed prior to belt change Belt is now ready to be tracked and tensioned See proper sections of this manual for instructions Motor Positioning 6 x...

Page 16: ...to align marks on pulley with marks on drive mounting plate u u Belt Tension at Drive End 3 x 3 x 1 Loosen six driver assembly screws in bearing blocks about half a turn Three on each side 2 Extend th...

Page 17: ...Belt Care Cleaning 1 Inspect Belt for any fraying or tears and replace if needed 2 Spray cleaning solution on a clean rag 3 Wipe belt with rag 4 Cycle conveyor to reveal op posite side of belt 5 Wipe...

Page 18: ...ecommended Spare Parts u u Parts List Part Description 1A0039B00WW Tail Pulley Assembly AC6 WW LLL MAE White Urethane Belt MVE for V Guided 1A0102C Fixed End Bearing Housing LH 1A0103C Fixed End Beari...

Page 19: ...r tension Refer to Belt Tracking section of this manual page 23 Refer to Belt Tensioning section of this manual page 26 Belt will not track at center idlers Belt is brittle delaminating or is discolor...

Page 20: ...USION 2 WIDE 1D0013ALLLL SLIDER BED ALUMINUM EXTRUSION 3 WIDE 1D0014ALLLL SLIDER BED ALUMINUM EXTRUSION 4 WIDE 1D0015ALLLL SLIDER BED ALUMINUM EXTRUSION 5 WIDE 1D0016ALLLL SLIDER BED ALUMINUM EXTRUSIO...

Page 21: ...cription 1 1A0044B00WW ASSY CENTER DRIVE FIXED END IDLER 2 1A0039A00WW ASSY TAIL V GUIDED 3 1A0038A00WW ASSY TENSION RELEASE TAIL 4 1A0071A WW LLL ASSY MULTI PIECE FRAME 5 AC6 WW LLL MAE BELT AUTOMATI...

Page 22: ...LOCK STYLE 6 1D0130A KEY 6mm SQUARE x 19mm LG 7 1D0049AWWWW GUARD CENTER DRIVE CONV BELT 8 1D0050A DRIVE COVER CENTER DRIVE CONVEYOR 9 1D0052A COVER BEARING CENTER DRIVE NON DRIVE SIDE 10 1A0043AWWWW...

Page 23: ...1 2 4 5 6 18 21 AND24 WIDEONLY Part Description 1 1D0054AWWWW SHAFT IDLER CENTER DRIVE 2 1D0259AWWWW PULLEY CENTER DRIVE IDLER 3 1D0121A RING TAIL RETAINING 15mm 4 1D0132A BEARING 35mm OD x 15mm ID x...

Page 24: ...OR BAR BEARING HOUSING 5 1D0125A BLOCK JACKING LH DRIVE END 6 1D0126A BLOCK JACKING RH DRIVE END 7 1D0116A SCREW JACKING SQ HEAD M6x1 0 20MM LG 8 1D0124A ANCHOR BAR JACKING BLOCK 9 1D0317A BEARING DOU...

Page 25: ...E LH 3 1D0172A00WW TAIL STIFFENER 4 1A0072A ASSY ANCHOR BAR TIE SPRING DOWEL PIN 5 1D0164A TAIL BUTTON 6 1D0165A BUTTON RETAINING PLATE 7 1D0168A BUSHING 8 1D0225A BUTTON HEAD SHOULDER SCREW 9 SHSS M0...

Page 26: ...u u Automation Series Tail Pulley Assembly 5 2 4 3 1 Part Description 1 1D0157B00WW TAIL PULLEY 2 1D0158A00WW TAIL SHAFT 3 1D0132A BEARING 4 1D0121A RETAINING RING 5 SHDSS M08X125X030 BX SET SCREW SO...

Page 27: ...side Idler Assembly 6 4 5 1 2 3 Part Description 1 1D0152A SHAFT STUB UNDERSIDE IDLER 2 6 2 43 0050 51 BEARING UNDERSIDE IDLER STUB 3 43 0050 52 RETAINING RING 4 1D0151A CLAMP UNDERSIDE IDLER STUB 5 1...

Page 28: ...DERSIDE IDLER FULL WIDTH 2 1D0155A00WW ROLLER UNDERSIDE IDLER FULL WIDTH 3 1DO2O8A CLAMP UNDERSIDE IDLER FULL WIDTH 4 1D0155A00WW GUARD UNDERSIDE IDLER FULL WIDTH 5 1D02040A BEARING UNDERSIDE IDLER FU...

Page 29: ...may actually void the manufacturer s warranty Any description of this unit is only to identify it and is not a warranty that the unit fits the description Any warranties implied by law are limited in...

Page 30: ...Purchaser The RGA number must be clearly marked on the outside of all packages It must also be on any paperwork packing slips or delivery receipts If there is no RGA number visible on the package the...

Page 31: ...s com serial 4057 Clough Woods Drive Batavia OH 45103 513 753 6000 qcconveyors com Registration also entitles you to all the benefits of our Conveyor Configurator where you can configure and quote con...

Page 32: ...nveyors Installation Maintenance Instructions Service Record Date Service Performed u u Serial Number __________________________________ u u Date of Installation __________________________________ MAN...

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