HC200 Conveyors | Installation & Maintenance Instructions
31
Service Record
Date
Service Performed
u
Serial Number
__________________________________
Date of Installation
MAN-HC-EX-1605
Page 1: ...ns QC Conveyors 4057 Clough Woods Dr Batavia OH 45103 USA 1 513 753 6000 qcconveyors com Contents Warnings 2 Tools 3 Installation 4 Maintenance 8 Recomended Spare Parts 14 Troubleshooting 17 Exploded...
Page 2: ...operat ing Any modifications will nullify BISSC Certification DANGER WARNING WARNING WARNING Climbing sitting walking or riding on conveyor at any time can cause severe injury or death Exposed moving...
Page 3: ...ed Tools Metric Wrenches two 10mm s 6mm 13mm Flat Head Screwdriver 10 Adjustable Wrench Bubble level Metric allen wrench set 3mm 2 5mm Torque wrench with flat head socket Range 2 8 Nm u Optional Tools...
Page 4: ...nveyor to stands or compatible mounting brackets 2 Attach sides or guides ensure underside idlers are in place and adjust as needed 3 Install drive motor and mounting package Where applicable 4 Lag co...
Page 5: ...clamps into position where angle braces can reach them aprx 9 75in from outside clamp 6 Flip up brackets to meet end clamps 7 Insert pins through upper holes in flip brackets and through clamps 8 Ins...
Page 6: ...le level along width of conveyor to ensure conveyor is level Injury is possible if stands are not lagged to floor cross ties are not used or angle braces are not present Never place a conveyor in oper...
Page 7: ...onto spacers in frame 2 Insert pins through holes at each end of side through brackets and into frame Finalizing Installation u Checking Belt for Neutral 1 Check neutral mark in between belt and bear...
Page 8: ...epeat steps 3 5 if needed 7 Apply sanitizer per your facil ity s specifications 8 If sanitizer is not allowed to dry rinse off conveyor Re install Tail End and Drive End using steps on the following p...
Page 9: ...r Cleaning Remove drive package 2 x 2 x 1 Remove pin from bearing housing opposite side of drive shaft 2 Slide drive pulley assembly up and out of frame Drive Package does NOT need to be removed 1 Sli...
Page 10: ...engaged position 5 Rotate tensioning window into open position 6 Rotate tensioning screw to make tracking adjustments Moving tail out will move belt away from bearing plate on that side 7 Run conveyor...
Page 11: ...assembly One in each side 2 Flip tail assembly into disen gaged position 3 Remove pins in stand bracket at angle brace on opposite side of drive 4 Flip angle brace down 5 Pull pins out from sides of...
Page 12: ...3 Insert pins through flip up stand brackets and into brackets on frame 4 Insert pins into side of stand bracket on legs 2 x 5 Rotate angle brace back into place to engage bracket on frame 6 Re inser...
Page 13: ...both sides up into open position 6 Add or remove tension by adjusting tensioning screws on both sides Ensure both screws are adjusted the same amount 7 Run conveyor to ensure belt tracks properly If t...
Page 14: ...ssembly 5 Remove old pulley bearing assembly from opposite bearing block 6 Install new pulley bearing as sembly into bearing block 7 Install bearing block onto new pulley bearing assembly 8 Slide driv...
Page 15: ...h bearing housings Do not remove 4 Loosen both hex head screws in bearing housing 5 Remove both hex head screws 6 Remove bearing housing from tail pulley assembly 7 Slide old pulley bearing assembly o...
Page 16: ...ng adjustment is needed refer to belt tracking section of this manual Recommended Spare Parts u Parts List Part Description HEA WW LLL XVX V Guided Belt 310112 264421 LAYRD Nylon Lanyard HEA 2016 00 R...
Page 17: ...al Refer to Belt Tensioning section of this manual Belt is brittle delaminating or is discolored Belt is being attacked by chemicals or excessive heat Belt life has expired Urethane belts can discolor...
Page 18: ...rt 1 ASSY IDLER HE1 2505 00 2 ASSY TAIL FLIP UP HEA 2500 WW 3 ASSY DRIVER LEFT HAND OUTPUT HEA 2502 WW 4 ASSY DRIVER RIGHT HAND OUTPUT HEA 2504 WW 5 ASSY SLIDER BED FRAME HEA 2511 WW LLL LL 6 ASSY SLI...
Page 19: ...2 ASSY TAIL FLIP UP HEA 2500 WW 3 ASSY DRIVER LEFT HAND OUTPUT HEA 2502 WW 4 ASSY DRIVER RIGHT HAND OUTPUT HEA 2504 WW 5 ASSY SLIDER BED FRAME WITH RAIL HARDWARE HEA 2530 WW LLL LL 6 ASSY SLIDER BED...
Page 20: ...2 MOUNT DRIVE END HEA 2001 00 3 COVER TENSION WINDOW HEA 2013 00 4 ACORN NUT STAINLESS STEEL M6 HEA 2014 00 5 FRAME SLIDER BED DRIVE EXTENSION W SIDE RAIL HOLES HEA 2080 WW LLL LL 6 SCREW HEX HEAD CAP...
Page 21: ...ption Part 1 FLANGED MOUNTING SPACER HE1 2038 00 2 MOUNT DRIVE END HEA 2001 00 3 ACORN NUT STAINLESS STEEL M6 HEA 2014 00 4 FRAME SLIDER BED DRIVE EXTENSION W SIDE RAIL HOLES HEA 2081 WW LLL LL 5 SCRE...
Page 22: ...ED FRAME HE1 2027 00 2 FLANGED MOUNTING SPACER HE1 2038 00 3 COVER TENSION WINDOW HEA 2013 00 4 ACORN NUT STAINLESS STEEL M6 HEA 2014 00 5 FRAME SLIDER BED TAIL EXTENSION W SIDE RAIL HOLES HEA 2082 WW...
Page 23: ...RING HOUSING DRIVE RH HEA 0090 RH 5 PULLEY DRIVER HEA 0140 WW 6 DRIVER CENTER ALIGNMENT BLOCK HEA 2000 00 7 SPACER DRIVER HEA 2003 WW 8 BEARING COVER HEA 2009 00 9 PULL PIN DRIVE END HEA 2016 00 10 KE...
Page 24: ...ARING HOUSING DRIVE RH HEA 0090 RH 5 PULLEY DRIVER HEA 0140 WW 6 DRIVER CENTER ALIGNMENT BLOCK HEA 2000 00 7 SPACER DRIVER HEA 2003 WW 8 BEARING COVER HEA 2009 00 9 PULL PIN DRIVE END HEA 2016 00 10 K...
Page 25: ...5 SCREW SHOULDER 8 DIA X 20 SLOTTED M6 HEA 2004 00 6 SCREW SHOULDER 6 DIA X 4 SLOTTED M5 HEA 2005 00 7 BUSHING FLANGED NYLON HEA 2006 00 8 TAIL ANCHOR HEA 2007 00 9 SLIDER TAIL END HEA 2008 00 10 BEA...
Page 26: ...iption Part 1 IDLER MOUNT OUTER JAW HE1 2044 00 2 IDLER MOUNT INNER JAW HE1 2045 00 3 IDLER MOUNT SPACER HE1 2046 00 4 ACORN NUT STAINLESS STEEL M6 HEA 2014 00 5 IDLER ROLLER HEA 2047 00 6 SCREW SHOUL...
Page 27: ...ance Instructions 27 u Drive Pulley and Tail Pulley 2 1 3 4 1 Description Part 1 BEARING TAIL STAINLESS STEEL HEA 0010 00 2 PULLEY DRIVER HEA 0140 WW 3 KEY 4MM SQ X 15MM SS HEA 2026 00 4 PULLEY TAIL H...
Page 28: ...ems may actually void the manufacturer s warranty Any description of this unit is only to identify it and is not a warranty that the unit fits the description Any warranties implied by law are limited...
Page 29: ...Purchaser The RGA number must be clearly marked on the outside of all packages It must also be on any paperwork packing slips or delivery receipts If there is no RGA number visible on the package the...
Page 30: ...nveyors com serial 4057 Clough Woods Drive Batavia OH 45103 513 753 6000 qcconveyors com Registration also entitles you to all the benefits of our Conveyor Configurator where you can configure and quo...
Page 31: ...veyors Installation Maintenance Instructions 31 Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation __________________________________ MAN H...
Page 32: ...nveyors Installation Maintenance Instructions Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation __________________________________ MAN HC2...
