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Optimizer4D Technical Specifications

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Sensor (MCX)

Sensors

Sensors

 consists of a piezo-ceramic 

element which detects high frequency 
impulses, also known as acoustic emissi-
on or structure borne noise. The piezo-ce-
ramic element is placed into a cylindrical 
housing of heat-treatable steel. 

Do not expose the sensors to 

temperatu-

res

 above 170° Celsius.

Mount

 the sensors with a wrench size 

SW 19, use a force of 6 newtonmeters. 
You can also use a 

magnetic adapter

, but 

the signal transmission is better if you 
use screws. Attach the sensor as close 
to the tool or work piece as possible to 
ensure signal strength. 

Following installation and commissio-
ning, Optimizer4D executes a 

self-test

in order to determine if the sensors are 
correctly installed, among other things. 

Sensor cable with MCX connectors

Sensor (M5, previous version) with creamic 

adapter (no electrical noises)

Sensor (M5, previous version) with 

magnetic adapter

Sensor (M5, previous version) with cable

Pos.  Name

Type

Order-Nr. 

Weight (kg)

1

Sensor with thread (M5)

Standard SW19

QWT-MCX

<0,065

2

Ceramic adapter (without sensor)

Standard SW19

O-WT ADAPTER-003

3

Magnetic adapter (without sensor)

Standard SW22

O-WT ADAPTER-002

4

Sensor cable, 
straight connectors

5,0 m

O-CC WTS 0500

0,076

5

3,5 m

O-CC WTS 0350

0,054

6

2,5 m

O-CC WTS 250

0,038

7

Sensor cable, 
angled connectors

5,0 m

O-CC WTA 0500

0,076

8

3,5 m

O-CC WTA 0350

0,054

9

2,5 m

O-CC WTA 0250

0,038

1

2

3

4-6

7-9

The standard cable will be delivered with an 

angled connector.

Summary of Contents for Optimizer4D

Page 1: ...020 20 info qass net www qass net Ust IdNr DE215478481 Volksbank Bochum Witten eG BLZ 430 601 29 Kto 861 482 400 Commercial Register Hagen HRB 5423 CEO Ulrich Seuthe BIC GENODEM1BOC IBAN DE21430601290...

Page 2: ...ation 8 QASS Optimizer4D magnetic pre amplifier 9 QASS Optimizer4D sensors adapter 11 QASS magnetic sensor 13 QASS magnetic power amplifier 14 QASS magnetic electrical characteristics 15 QASS magnetic...

Page 3: ...ntegrated into a control cabinet It s also possible to use the unit with a separate case for example if the device is used with a manual mode machine It s possible to connect Optimizer4D to a notebook...

Page 4: ...sing Protection class IEC 417 1 Isolation voltage 1000 V DC Excess voltage class II Contamination class II EMC Standards CISPR 22 EN 55022 IEC 1000 4 2 3 4 5 IEC 1000 3 2 3 certification Machine side...

Page 5: ...7 do not use the lower port that comes with specific versions b the USB 2 0 connector 8 marked with black color inside of the socket do not use the blue sockets c the power supply 9 Connectivity opti...

Page 6: ...t 1 GND Input 2 Power Switch ON2 Works as Power on switch when combined with ON1 Input 2 2 1 Select work piece Strobe Input 2 2 2 Select work piece 0 Input 2 2 3 Select work piece 1 Input 2 2 4 Select...

Page 7: ...Remove the cover of the PLC connectors at the back of the device by loosening 2 screws 1 2 Unscrew the screws that hold the harddrives in place 2 3 Remove and exchange harddrives 3 Attention Mind the...

Page 8: ...r port allocation Uninterrupted power supply UPS Integrated uninterrupted power supply UPS This component consists of several supercapacitors Super Caps In case of a blackout the UPS enables the measu...

Page 9: ...Optimizer4D pre amplifier with six inputs Dimensions are shown in millimeters Cable allocation of ethernet cable from preamplifier to measuring computer 1 Analogue signal differential signal pair 2 3...

Page 10: ...g on the kind of usage you can choose between several lines different lenghts different line sheathings e g teflon or synthetic material Acoustic emission sensors 1 A 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 B C...

Page 11: ...Optimizer4D Technical Specifications 11 27 Magnetic adapter for sensor Dimensions are shown in millimeters Magnetic Adapter...

Page 12: ...mmissio ning Optimizer4D executes a self test in order to determine if the sensors are correctly installed among other things Sensor cable with MCX connectors Sensor M5 previous version with creamic a...

Page 13: ...for the excitation field that can be done in the signal gene rator of Optimizer4D Step Value Amplitude 4 0 25 V Frequency 1000 100 Hz The cable that connects the sensor and the pre amplifyer comes wit...

Page 14: ...p to five meters Power amplifyer cable Connection is established with a scree ned 8 pin cable This enables DC power supply as well as AC power supply of QASS magnetic sensors Connection to power ampli...

Page 15: ...field Max 1 2 T Sensor temperature range 20 C to 70 C 4 Fahrenheit to 158 Environmental temperature 0 50 Celsius 32 Fahrenheit to 122 QASS magnetic power amplifyer General characteristics Device QASS...

Page 16: ...lung idw 1 5 Ma stab Rev L ngen 1 0 2 5 5 0 m O CC WTA L ngen 1 0 2 5 5 0 m O CC WTA L ngen 1 0 2 5 5 0 m O CC VVK L ngen 3 0 5 0 10 m O CC WTA O CC VVK A 1 1 B 1 1 C 1 1 D A B E 4 4 5 5 6 6 7 7 8 8 A...

Page 17: ...0 00 110 00 41 00 M3 X Z Z A B C D E F Y 320 00 31 50 Y 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 A A B B C C D D E E F F 2 A2 TechData Bildschirm Status nderungen Datum Name Gezeichn Kontroll Norm Datum Name 1...

Page 18: ...2 2 3 3 4 4 5 5 6 6 7 7 A B C D E F 3 A2 TechData Bildschirm Status nderungen Datum Name Gezeichn Kontroll Norm Datum Name 13 12 2016 Nilges Ma stab 1 2 Angaben in Millimeter Schutzvermerk ISO 16016...

Page 19: ...e Rev Oberfl che 224 00 3 30 4 4 143 41 100 00 5 50 14 4 258 38 17 4 1 1 2 2 3 3 4 4 5 5 6 6 7 7 A B C D E F 1 A2 Neue Wandhalterung Waagerecht mit Zwischenblech nderungen Datum Name Gezeichn Kontroll...

Page 20: ...che 129 00 272 8 90 00 120 69 2 M3x0 5 5 50 10 00 11 1 1 2 2 3 3 4 4 5 5 6 6 A B C D E F 1 A2 Neue Wandhalterung Senkrecht mit Zwischenblech nderungen Datum Name Gezeichn Kontroll Norm Datum Name 07...

Page 21: ...Ma stab 1 1 Generisch Angaben in Millimeter Schutzvermerk ISO 16016 beachten Toleranz ISO 2768 H rte Rev Oberfl che 224 00 3 30 4 4 143 41 100 00 5 50 14 4 258 38 17 4 Vertical installation 1 1 2 2 3...

Page 22: ...6 7 7 A B C D E F 1 A2 Schaltschrankeinbau_1 Status nderungen Datum Name Gezeichn Kontroll Norm Datum Name 13 12 2016 Nilges Ma stab 1 2 Angaben in Millimeter Schutzvermerk ISO 16016 beachten Toleranz...

Page 23: ...optional signal lamp shows if a work piece is good or faulty by a red or a green light Open protective casing QASS Optimizer4D inside of a protective casing signal lamp optional added Measurements wei...

Page 24: ...s QASE is made of durable plastics Optimi zer4D is securely installed into this casing and by this it s applicable for mobile and scientific uses QASE includes protective foam case inserts and compart...

Page 25: ...te Optimizer4D saves up to 25 MB s to harddrive This means 1 5 GB min or 90 GB h 1 TB of memory will be full in roughly 11 hours Additionally Optimizer4D saves results of measuring crack no crack as s...

Page 26: ...t case for horizontal mounting O MC Case 11 HW 1 5 3 Wall bracket Optimizer4D for horizontal mounting O MC Case11 WHW 4 Wall bracket case for vertical mounting O MC Case11 HS 5 Wall bracket Optimizer4...

Page 27: ...os Name Type Order Nr Weight kg 8 Power supply 24 V 150 W O POWERSUPPLY 0 58 9 Uninterrupted power supply UPS Internal Supercaps O USV 0 36 10 Screen 11 6 Inches O TD 12 1 5 Please find the detailed M...

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