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REVALVE INSTRUCTIONS 

VALVING CHARACTERISTICS 

Shock absorbers

 create dampening by flowing oil through restrictive paths - the more restricted 

the flow, the higher the d

ampening force.  Nearly all shocks use a combination of “bleed passages” 

and “blow-off valves” to control the oil flow in both compression and rebound separately.   

Bleed is typically controlled by the size of a small hole(s) or slit(s).  The oil can flow easily at 

low shaft velocities, but as velocity increases, the resistance rises progressively.  QA1 shocks use a 
single bleed hole in the piston, which is .020”.  Smaller or larger bleed holes may be used to raise or 
lower low-speed dampening, but be very cautious in tuning with bleed as this shock is very sensitive 
to bleed changes. Unless you have access to a shock dyno it is best to stay with the standard bleed. 

Blow-off is typically controlled by either a spring pushing on a valve, or a set of disk valves 

covering a set of larger holes.  Once the shaft reaches a certain velocity, the valves will open 

– 

allowing a linear or digressive dampening curve. QA1 shocks utilize three sets of disk valves, two for 
compression and one for rebound.  One rebound valve-stack and one compression valve-stack are 
on either side of the piston; the other compression valve-set is in the base valve.  For simplicity, the 
base valve stack is the same as the compression stack on the piston. 

The following trends will help you tune your QA1 small body shocks: 

LOW SPEED (0~1 in/sec): 

The piston bleed hole size has the main effect.  Larger bleed holes will lower the low-speed 

dampening and will delay the blow-off to occur at a higher velocity.  Smaller bleed holes will raise the 
low-speed dampening 

– blow-off will tend to occur at lower velocities. 

MEDIUM SPEED (1~10 in/sec): 

Valve stack begins to open.  The disk closest to the piston (.902” OD) will have the main effect. 

Valve stack thicknesses determine the blow-off velocity and the slope of the dampening curve.  Bleed 
can affect the blow-off velocity, but the slope of the graph remains the same.  The blow-off can be 
more or less distinct depending on the amount of bleed.

 

HIGH SPEED (>10 in/sec): 

The shape of the valve stack has main effect.  Thickness, outside diameters, and number of 

disks determine the shape of the valve stack.  The smallest disk (.670” OD) acts as the pivot disk.  
The pivot disk has a large affect on the higher speed portion of the dampening curve as it controls the 
diameter where the rest of the disks start to bend.   

You can use the graphs located at the end of this document to aid in selecting the proper valving for 
your application.

Summary of Contents for 70 series

Page 1: ...70 82 SERIES SHOCK TECHNICAL MANUAL...

Page 2: ...5 Travel indicator 24 9782 210 82 series 5 body tube 2 piece silver 7 9014 153 Closure nut 9044 114 Body base o ring 8 9046 103 Wiper 9062 134 2 piece body base black 9 9005 133 Seal retaining washer...

Page 3: ...ng 6 Remove shock rod assembly gland and compression inner tube by pulling up on shock rod 7 Remove gas bag from shock and set aside in area where it will not collect debris 8 Pour oil from shock body...

Page 4: ...If revalving read revalving instruction section first 4 Place the valve plate onto the shaft with the small side facing up 5 With shaft still in the vise assemble the compression valving piston and re...

Page 5: ...iston rod assembly with piston wrap into compression tube 16 With the piston assembly submerged approximately 1 tap shock rod eyelet with a soft mallet This opens the compression valve stack to releas...

Page 6: ...n valve stack are on either side of the piston the other compression valve set is in the base valve For simplicity the base valve stack is the same as the compression stack on the piston The following...

Page 7: ...See Table 2 0 5 0 5 0 5 0 5 1 0 5 1 2 0 5 2 3 0 5 3 4 0 5 4 5 0 5 5 6 0 5 6 7 0 5 7 8 0 5 8 1 0 5 1 0 5 1 1 1 2 1 2 3 1 3 4 1 4 5 1 5 6 1 6 7 1 7 8 1 8 2 0 5 2 0 5 1 2 1 2 2 2 3 2 3 4 2 4 5 2 5 6 2 6...

Page 8: ...the same for any valving The piston compression stack goes on first The piston is installed dimpled side up The piston rebound stack goes on last closest to nut Disc 8 pack Sold only in 8 packs 7855...

Page 9: ...8000 Series Shocks 1 4 valve code 200 150 100 50 0 50 100 150 200 0 2 4 6 8 10 12 Velocity in sec Force lbs Graph 1...

Page 10: ...8000 Series Shocks 5 8 valve code 600 400 200 0 200 400 600 0 2 4 6 8 10 12 Velocity in sec Force lbs Graph 2...

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