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INSTALLATION AND OPERATION MANUAL CRYSTALLINE SOLAR MODULES Q-CELLS SE - AUSTRALIA

CAUTION! Incorrect orientation of the module presents a fire hazard!

• The modules may be installed in landscape or portrait format.
• Install the module in such a way that the junction box is positioned in the upper area of the 

module and the wires hang downwards (Figure 2).

• Ensure that the drainage openings of the frame are left open following installation to allow 

water runoff. This prevents frost damage.

• Install the modules with a minimum tilt angle of 3°.
• For installations with a tilt angle < 20°, regularly check for dirt built up (soiling, bird drop-

pings, etc.). Rain should help to remove soiled areas, though regular cleaning is recom-
mended for all installations (see Chapter 7 “Cleaning and maintenance”).

• Install the module in such a way that rainwater and snowmelt can run off freely to avoid 

standing water or puddling.

• The optimal tilt angle of the module depends on the respective latitude. We recommend a 

photovoltaics simulation tool to ensure the optimal orientation. 

Framed modules are suitable for use with wind and snow loads up to 5400 Pa. 

Install the module to a mounting structure:

• that corresponds to the necessary statics and the local snow and wind loads.
• that is correctly fastened in the ground, on the roof or on the facade.
• that can transfer forces on the module to the assembly substructure.
• that ensures that no mechanical stresses (e.g. caused by vibrations, twisting or expansion) 

are generated on the module.

• that ensures sufficient back ventilation of the module.
• that ensures long term stability.
• that will not give rise to galvanic corrosion in case of direct metal contact (i.e. grounding 

lead, screws, washers, etc.)

• that allows for strain-free expansion and contraction due to natural ambient temperature 

variations. 

Clamps and rail system must be constructed as a coordinated unit.

To ensure a long-term stability of the solar modules:

• Install the module and clamps according to the mounting variants. Adhere to the defined 

clamp areas in Figure 2 (Chapter 5.1).

• Position the module planar. 
• Install the modules with a minumum distance of 10 mm to each other. 
• Use all fastening points and avoid direct contact between the glass and mounting material.
• Fasten  the  module  to  the  sides  using  4  clamps  each  and  with  a  recommended  torque  of 

18 Nm. In this way you avoid bends, mechanical stresses and twisting.

GENERAL REQUIREMENTS FOR THE CLAMP SYSTEM:

Customary clamps that satisfy the following requirements
may be used:

• Clamp width: 

 60 mm

• Clamp height corresponding to 50 mm frame height
• Clamp depth: 7–12 mm
• Clamp area surface (clamp depth x clamp width): 

 600 mm²

• Statics in accordance with the requirements of the location

5.2 MECHANICAL ASSEMBLY

MODULE POSITIONING

WIND / SNOW LOAD

MOUNTING FRAME

MODULE FASTENING

MO

DU

LE

Summary of Contents for Q.BASE

Page 1: ...Q PRO Q BASE QC C05 Installation and operation manual CRYSTALLINE SOLAR MODULES Valid for Australia ...

Page 2: ...G PAGE 11 5 5 ELECTRICAL INSTALLATION PAGE 11 6 CLEANING AND MAINTENANCE PAGE 12 7 TROUBLESHOOTING PAGE 13 8 DECOMMISSIONING AND RECYCLING PAGE 13 9 CONTACT PAGE 14 Technical parameters and design are subject to change The data sheets and client information valid at the point in time when the relevant module was manufactured apply for the carrying out of installation mounting or maintenance work o...

Page 3: ...he statics for the entire project If your ques tions are not adequately addressed in these instructions please first contact your system supplier You can find more information at our website www q cells com Q Cells solar modules allow you to directly transform the un limited energy provided by the sun into electrical energy in an environmentally friendly way In order to be able to completely explo...

Page 4: ...ts at www q cells com PRODUCT LINE Q BASE QC C05 Q PRO Type framed framed Area m 1 67 1 67 Weight kg 21 20 Max system voltage Vsys V 1000 1000 Max reverse current lR A 25 25 Junction box Protection class IP 65 with bypass diode Protection class IP 67 with bypass diode Connector Linyang Yamaichi Y SOL4 combinable with MC4 Flammability rating C C Wind snow load Pa 5400 5400 Certificates All modules ...

Page 5: ...ry due to broken glass Risk of injury due to falling modules The modules are primarily made of glass and must therefore be handled with appropriate cau tion In order to ensure safe mounting orient yourself to the national regulations for work safety and accident prevention Wear suitable protective clothing e g safety shoes protective gloves in order to prevent injuries Protect the modules against ...

Page 6: ...nts for a functional grounding depending on the installation location see Chapter 5 4 Grounding Do not expose the modules to chemicals Do not place the modules in standing water The junction box is splash proof only Do not install the modules near highly flammable gases and vapors e g gas containers or near open flame and flammable materials Solar modules are not explosion proof operating equipmen...

Page 7: ...materials or solar modules can fall and injure people For this reason block off the danger area on the ground before beginning installation work Warn people near the danger area or in the building Keep children away from the instal lation site Carry out wiring work in such a way that people are not endangered that no damage can occur and that it is not placed in water at any time Protect all parts...

Page 8: ...TALLATION AT THE FASTENING POINTS INSTALLATION WITH INSERTION PROFILE n a MOUNTING VARIANTS CL2 CL4 AND IP2 This represents the most stressing mounting variant for a module With this mounting variant the wind and snow load limit is reduced to 2400 Pa MOUNTING VARIANTS FB1 AND FB2 All fastenting points are on the backside of the frame SPECIFICATIONS 5 1 MOUNTING VARIANTS 200 345 CL1 200 200 CL2 200...

Page 9: ...f or on the facade that can transfer forces on the module to the assembly substructure that ensures that no mechanical stresses e g caused by vibrations twisting or expansion are generated on the module that ensures sufficient back ventilation of the module that ensures long term stability that will not give rise to galvanic corrosion in case of direct metal contact i e grounding lead screws washe...

Page 10: ...ect modules of the same type and the same voltage class Ensure the observance of the maximum reverse current load capacity given in the data sheet In the event of reverse currents caused by module defects ground leakage or isolation failure modules can otherwise be damaged In order to safely account for reverse currents we recommend the following fuse variants 1 LAYOUT WITH LIMITATION OF THE NUMBE...

Page 11: ...unding DANGER Life danger due to electric shock Physically disconnecting contacts in a live electrical circuit can cause arching resulting in grave or mortal injury Carry out work on the inverter and the electrical cables with extreme caution Never disconnect the plug when under load Ensure that the modules are disconnected at the inverter prior to disconnection from one another Be absolutely cert...

Page 12: ...een 10 C and 30 C e g in the early morning or late evening Do not wear electrically conductive parts WARNING Risk of falling during maintenance of roof installations and building integrated installations Never enter the installation area alone and unsecured We recommend commissioning a spe cialist company to perform this work Consult your installer on location As the operator you should regularly ...

Page 13: ...eanliness and integrity of all electrical components the contact resistances of the grounding DANGER Life danger due to electric shock Please do not attempt to correct problems on your own In case of problems or damaged modules for example glass breakage damaged cables please contact your installer or the Q Cells Technical Customer Service Do not decommission the module on your own Commission a sp...

Page 14: ...ry Street Sydney NSW 2060 Australia TEL 1800 72 35 57 FAX 61 2 94 55 08 73 EMAILservice q cells com au WEB www q cells com Subject to change without notice Q Cells SE Installation and operation manual crystalline modules_Australia_English_12 2010_01 ...

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