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PVA FC100-CF1, Operation Manual

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PVA FC100-CF1 Operation Manual Download Page 10

BILL OF MATERIALS FOR FC100-CF (B12-2241):

 

Refer to Drawing #

112-2541

 

 

Item  

Part Number 

Description 

Quantity 

1 114-1658 

Nozzle 

Adapter

1

2 V302 

Seat

1

3 114-5247 

Needle

1

4 114-6933 

Fluid 

Section

1

5 V305 

Packing

1

6 V306 

Packing Nut

1

7 V200 

End 

Cap

1

8 

V201 

Lower Air Body

1

9 V202 

Piston

1

10 

114-6556 

Upper Air Body

1

11 

114-8053 

Lock Nut, Nozzle

1

12  

Film Coat Nozzle - XAE

1

- P1150013-A 

Nozzle, 

8.0 

– 9.99 

mm

 

- 

P1150013-B 

Nozzle, 10.0 – 10.99 mm

 

- 

P1150013-C 

Nozzle, 11.0 – 12.50mm

 

13 01423 

Micrometer 

Head

1

14 VLV-014B 

O-Ring

2

15 VLV-007B 

O-Ring

1

16 VLV-004B 

O-Ring

1

17 VLV-006K O-Ring

2

18 V050 

Spring

1

19 V001 

Set 

Screw

1

20 01469 

Set 

Screw

2

21 SH5-40x1.75” 

Cap 

Screw

2

22 SH5-40x2.0” 

Cap 

Screw

2

23 (A)  PT17184 

Micrometer Adjust Wrench

1

 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for FC100-CF1

Page 1: ...FC100 CF1 FILM COAT DISPENSE VALVE Version B12 2241 Operation Manual 1 MUSTANG DRIVE COHOES NY 12047 PHONE 518 371 2684 FAX 518 371 2688 info pva net www pva net ...

Page 2: ...F has a divorced design comprising of two major sections These include 1 Air section red anodized portion 2 Fluid section stainless steel portion The air section is an aluminum body with a simple piston cylinder combination used to open and close the valve A micrometer adjustment in the upper air body controls how far the piston and needle assembly can retract thus regulating the rate of fluid flo...

Page 3: ...pplied with a valve the available orifices flow rates fan widths and part number for each individual nozzle Nozzle Part Number Flow Rate Fan Width P1150013 A 0 05 gpm 500psi 8 0 9 99 mm 0 5 distance P1150013 B 0 05 gpm 500psi 10 0 10 99 mm 0 5 distance P1150013 C 0 05 gpm 500psi 11 0 12 50 mm 0 5 distance Safety Due to material contents being under pressure eye protection is required for operators...

Page 4: ...The port located furthest from the midsection of the valve is air to close the valve The port located closest to the mid section of the valve is air to open the valve Quick connect air fittings are typically supplied with the FC100 CF to fit 5 32 tubing Note that the valve should be normally in the closed position Fluid is supplied to the FC100 CF through the 1 8 fnpt port located on the stainless...

Page 5: ...yone cycle the valve several times When the valve is cycling the piston can be heard hitting the micrometer adjustment and the needle 3 can be seen going up and down in the center If the valve is not cycling properly refer to the Troubleshooting section 4 When the fluid delivery system is connected to the valve pressurize the material to be dispensed 5 Once again cycle the valve open to purge Flui...

Page 6: ...4 10 Using pliers pull the seat 2 out of the fluid section 4 and remove the 006 Kalrez o ring 17 from the seat Note If stuck the seat can be pushed through from the opposite side of the fluid section 11 Clean all of the wetted parts thoroughly with an appropriate solvent 12 On the air section use a standard 3 32 Allen key to evenly remove the final two machine screws 21 that thread into the end ca...

Page 7: ...14 Buna o ring 14 onto the piston 9 9 Apply a small amount of silicone grease to the inside of the lower air body 8 then drop in the piston and needle assembly 10 Mount the 004 Buna o ring 16 on the end of the needle and slide it down into the groove in the end of the lower air body 8 11 Slide the end cap 7 onto the needle up to the lower air body 8 place the spring 18 on top of the piston 9 and a...

Page 8: ... Allen key tighten the packing nut 6 Spare Parts PVA offers standard spare parts kits for all dispensing valves These kits are stocked for immediate shipment and allow replacement of all wearable parts of the valve The spare parts kit for the FC100 CF product number FC1 C4 SP includes the following components FC1 C4 SP Includes Qty Part Number Description 1 V302 Seat 1 114 5247 Needle 1 V305 Packi...

Page 9: ......

Page 10: ...r Body 1 9 V202 Piston 1 10 114 6556 Upper Air Body 1 11 114 8053 Lock Nut Nozzle 1 12 Film Coat Nozzle XAE 1 P1150013 A Nozzle 8 0 9 99 mm P1150013 B Nozzle 10 0 10 99 mm P1150013 C Nozzle 11 0 12 50mm 13 01423 Micrometer Head 1 14 VLV 014B O Ring 2 15 VLV 007B O Ring 1 16 VLV 004B O Ring 1 17 VLV 006K O Ring 2 18 V050 Spring 1 19 V001 Set Screw 1 20 01469 Set Screw 2 21 SH5 40x1 75 Cap Screw 2 2...

Page 11: ...lace O ring Valve leaks from mid section Packing nut is loose Packing is worn Tighten packing nut until snug Replace packing Valve does not dispense anything Fluid pressure is too low Material cured in fluid section Micrometer adjustment bolt is set too close to zero Increase fluid pressure Disassemble valve and clean Back out micrometer adjustment by turning it counter clockwise Air bubbles in fl...

Page 12: ...es extend only to the original purchaser Third party warranty claims will not be honored at any time Prior to returning a product for a warranty claim a return authorization must be obtained from PVA s customer service department Authorization will be issued either via the telephone facsimile or in writing upon your request To qualify as a valid warranty claim the defective product must be returne...

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