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PVA Endurance, Owner'S Manual

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PVA Endurance Owner'S Manual Download Page 56

 

Endurance Operation Manual 

 

REV A 

/

 October 2020 

Page 56 of 132 

 

 

 

Manual 

→

 Material  

From the Home Screen, click 

Enter

 under Operator Material Functions to display this 

screen. 

The 

Manual 

→

 Material

 screen has the following features and options: 

# 

DISPLAY FIELDS 

 

EDIT FIELDS 

1  Ready

 

The pump status for both 
Pump B and Pump A. 

None

 

2  Supply 

The remaining material left in 
each tank (measured in lbs). 

 

 

Figure 43: Operator Manual Material (2 SPP, 2 10G T) 

 

 

 

 

 

 

Summary of Contents for Endurance

Page 1: ...Endurance Dispensing Metering Module Owner s Manual REV A INNOVATION PRECISION EXCELLENCE ...

Page 2: ...s of this document with respect to changes subsequently made Precision Valve and Automation Inc makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply This document including the inf...

Page 3: ...e Requirements 13 Air Supply Requirements 13 Power Requirements 13 Installation and Setup 14 Unpacking and Inspection 14 Installation 14 Operating Environment 15 Location 15 Temperature and Humidity 15 Hardware 15 Fluid Components 15 Electrical Components 15 System Requirements 15 Software Overview 16 Accessing Endurance Software via Portal 16 Log In 17 Home Screen Features and Functions 19 Naviga...

Page 4: ...5 Ready 26 Manual Dispense Settings 27 Manual Dispense Pressure 28 Manual Dispense Level 29 Manual Material 30 Manual IO Local 31 Manual IO Pump B 32 Manual IO Pump A 33 Manual Valve 34 Setup Recipe Pump B 35 Setup Recipe Pump A 36 Setup Recipe Valve 37 Setup Recipe Table 38 Setup Supply Pump B 39 Setup Supply Pump A 40 Setup Global 41 Technician 2 SPP 2 10G T 42 Home Screen 42 Operator Material F...

Page 5: ...Manual Valve 52 Operator 2 SPP 2 10G T 53 Home Screen 53 Operator Material Functions 54 Ready 55 Manual Material 56 Manual IO Local 57 Manual IO Pump B 58 Manual IO Pump A 59 Two Servo Gear Pumps Two 5 Gallon Pail Pumps 60 Manager 2 SGP 2 5G PP 60 Home Screen 60 Operator Material Functions 61 Ready 62 Manual Dispense Settings 63 Manual Dispense Pressure 64 Manual Dispense Level 65 Manual Material ...

Page 6: ...tup Supply Pump B 74 Setup Supply Pump A 75 Setup Global 76 Technician 77 Home Screen 77 Ready 78 Operator Material Functions 79 Manual Dispense Settings 80 Manual Dispense Pressure 81 Manual Dispense Level 82 Manual Material 83 Manual IO Local 84 Manual IO Pump B 85 Manual IO Pump A 85 Manual Valve 86 Operator 87 Home Screen 87 Operator Material Functions 88 Ready 89 Manual Material 90 ...

Page 7: ...tings 96 Manual Dispense Pressure 97 Manual Dispense Level 98 Manual Material 99 Manual IO Local 100 Manual IO Pump B and Pump A 101 Manual Valve 103 Setup Recipe Pump B 104 Setup Recipe Valve 106 Setup Recipe Table 107 Setup Global 108 Technician 109 Home Screen 109 Operator Material Functions 110 Ready 111 Manual Dispense Settings 112 Manual Dispense Pressure 113 Manual Dispense Level 114 Manual...

Page 8: ...6 Manual IO Pump B and Pump A 117 Manual Valve 119 Operator 120 Home Screen 120 Operator Material Functions 121 Ready 122 Manual IO Local 123 Manual IO Pump B and Pump A 124 Troubleshooting 126 Error Messages 126 Drawings 127 Notes 128 Table of Figures 129 PVA Warranty Policy 132 ...

Page 9: ...ation Main Office PVA One Mustang Drive Cohoes NY 12047 Tel 1 518 371 2684 Fax 1 518 371 2688 Website http www pva net Email info pva net Technical Support Tel 1 844 734 0209 Email cs pva net Document History Revision Revision Date Reason for Changes REV A October 2020 Initial Release Note All photographs and CAD model representations in this document are a general representation of the system and...

Page 10: ...h the unit Never put hands or tools in areas with this symbol when the machine is in operation A dangerous condition may exist Read and understand the manuals provided with the unit before any repairs or maintenance is done Only a qualified individual should do service Use caution when there are pressurized vessels Find and repair any leaks immediately Always wear appropriate safety equipment when...

Page 11: ...ersonal injury exist in this equipment or may be associated with its use Only qualified personnel should enter areas designated with this symbol Laser light source present Do not stare directly into the beam Do not use in the presence of highly reflective surfaces Pinch hazard from moving parts Avoid contact Hot surface Avoid contact Warning Ultraviolet UV light hazard Do not look directly at the ...

Page 12: ...ssure pots as a standard option Most any supply system could be used to feed the Endurance including 55g drum pumps or bulk facility material supply The Endurance is controlled via an onboard touchscreen HMI The software is compatible with PVA Portal software and can be directly controlled through Portal or integrated with customer equipment Guidelines This manual shows how to correctly operate th...

Page 13: ...Endurance Operation Manual REV A October 2020 Page 13 of 132 Machine Requirements Air Supply Requirements 80 psi dry unlubricated air Power Requirements 120 V 220 V 50 60 Hz ...

Page 14: ...uide or the legend plate on the rear of the machine The electrical service should be properly grounded and the power sources should be clean If there is high power equipment operating off the same source a line conditioner may be necessary Errors in machine operation could indicate poor quality power WARNING Failure to comply with electrical specifications can result in damage to the machine as we...

Page 15: ...s integrated with a PVA workcell the machine will interface with a PVA workcell and use PVA Portal software This manual shows the correct use of the machine with PVA portal with a PVA workcell Ensure the following is complete before using the machine All air lines are attached from the PVA workcell to the machine refer to the workcell schematics for the correct connections All motor cables sensor ...

Page 16: ...ssed directly from the Endurance cart If Endurance has been integrated with a PVA automated workcell the software can be accessed via PVA Portal or the Endurance cart Accessing Endurance Software via Portal 1 Select Endurance from the Program Selection dropdown menu 2 Select the UniVNC tab 3 Select Endurance from the Connect To dropdown menu 4 Click Connect Figure 1 Access Software from Portal ...

Page 17: ...ance Operation Manual REV A October 2020 Page 17 of 132 5 The Endurance software screen will display in a new popup window Figure 2 Endurance Software in Portal Log In 1 Select Login to log in Figure 3 Login ...

Page 18: ...n the dropdown to choose the desired login permission Figure 4 Username and Password 3 Use the arrows to navigate the roles Select the desired login and click Ok Figure 5 Choose Role 4 Enter the password Figure 6 Enter Username and Password 5 The Home Screen will display ...

Page 19: ...e to the Manual Material screen See Manual section for more information 3 System Drives Select Home to home the drives Pump B and Pump A will display a Homing status Once homed the pumps will display a Ready status 4 System Ready The screen will display a System Ready status when it is ready to use Errors will also display here 5 Pump A and Pump B Pump B and Pump A will display a Ready status when...

Page 20: ...epending on role and security permissions some options below may be unavailable 1 Home Select this button to navigate to the home screen 2 Ready Select this button to navigate to the Ready screen 3 Manual Select this button to navigate to the Manual screen 4 Setup Select this button to navigate to the Setup screen 5 Manual Select this button to open the Endurance manual Figure 8 Navigation Pane Ov...

Page 21: ...allow you to enter a name or number in the respective field Display fields cannot be edited Edit Number Field 1 To set a numerical value click on the desired field 2 The Edit Number field will display 3 The top of the screen will display the acceptable range for each field Enter a numeric value with the range 4 Select Ok or Cancel to close Figure 9 Edit Number Field ...

Page 22: ...Name To set a recipe name click inside the recipe field and the Set Recipe Name popup will display 1 Enter a recipe name using the alphanumeric keyboard 2 Use the tools in the bottom left to Cut Copy Paste Select All 3 Click Ok when finished Figure 10 Set Recipe Name Field ...

Page 23: ...80 Servo Piston Pumps Two 10 Gallon Tanks o 2 SPP 2 10G T Two SGP Servo Gear Pumps Two 5 Gallon Pail Pumps o 2 SGP 2 5G PP 2 SCTP Servo Cartridge Pumps o 2 SCTP Note For the purpose of this manual these configurations will be referred to as their abbreviated name which is listed under their configuration Note If your configuration is outside of what is listed above please contact your local repres...

Page 24: ...A October 2020 Page 24 of 132 Two Servo Piston Pumps Two 10 Gallon Tanks Manager 2 SPP 2 10G T Home Screen See Home Screen Features and Functions for a detailed description of each feature Figure 11 Manager Home Screen 2 SPP 2 10G T ...

Page 25: ...to display this screen It can also be accessed by selecting Manual Material The Operator Material Functions screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Supply The remaining material left in each tank measured in lbs Figure 12 Manager Manual Material Screen 2 SPP 2 10G T ...

Page 26: ...ent recipe selection 6 Exit Select Exit to return to the Home screen 2 Rate The current flow rate 7 Dispense Click Dispense to begin dispensing 3 Supply The remaining material left in each tank measured in lbs 8 Back Click Back to return to the Supply display 4 Dispense The remaining material left in each piston 9 Refill Click Refill to refill the tank 5 Ready The pump status for both Pump B and P...

Page 27: ...Pump B and Pump A 1 K Factor Enter a K Factor 9 Last Shot Displays the last shot time sec 2 Pump Enable Select the checkbox to enable the pump 3 Piston Refill Target Enter a piston refill target ml 4 Piston Click to refill the piston 5 Dispense Click Dispense to begin dispensing 6 Dispense Rate Enter a dispense rate for both pumps 8 Dispense Rate Choose a continuous or timed dispense rate 10 Shot ...

Page 28: ...S EDIT FIELDS 1 Process Displays the process psi 2 Preload Enter a preload psi 6 Ready The pump status for both Pump B and Pump A 3 Preload Enable Select to enable preload 8 Last Shot Displays the last shot time sec 4 Dispense Click Dispense to begin dispensing 5 Dispense Rate Enter a dispense rate ml min 7 Dispense Rate Choose continuous or timed 9 Shot Time Enter a shot time sec Figure 15 Manage...

Page 29: ... Level Displays the pump level for Pump B and Pump A ml 3 Dispense Click Dispense to begin dispensing 2 Supply Level Displays the supply level for both tanks lb 4 Dispense Rate Enter a dispense rate for Pump B and Pump A ml min 5 Ready The pump status for both Pump B and Pump A 6 Dispense Rate Choose Continuous or Timed 7 Last Shot Displays the last shot time sec 8 Shot Time Enter a shot time sec ...

Page 30: ...n also be accessed from the Home Screen by clicking Enter under Operator Material Functions The Manual Material screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Supply The remaining material left in each tank measured in lbs Figure 17 Manager Manual Material 2 SPP 2 10G T ...

Page 31: ...lowing features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Control Power Indicates if the control power is on or off 2 Valve Indicates if the valve is on or off INPUTS 3 Estop Indicates if the emergency stop is on or off 4 Control Power Indicates if the control power is on or off 5 Door Indicates if the door is opened or closed Figure 18 Manager Manual IO Local 2 SPP 2 10GT ...

Page 32: ...al IO Pump B screen has the following features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Refill Valve Indicates the position of the refill valve INPUTS 2 Seated Indicates if the rod has fully refilled Note If there are pressure issues upon refilling the SPP the seated sensor will not read properly Figure 19 Manager Manual IO Pump B 2 SPP 2 10G T ...

Page 33: ...al IO Pump A screen has the following features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Refill Valve Indicates the position of the refill valve INPUTS 2 Seated Indicates if the rod has fully refilled Note If there are pressure issues upon refilling the SPP the seated sensor will not read properly Figure 20 Manager Manual IO Pump A 2 SPP 2 10G T ...

Page 34: ...alve screen has the following features and options DISPLAY FIELDS EDIT FIELDS None 1 Valve Toggle Click and hold toggle to open the valve for the duration that the button is held Once the button is released it will close 2 Valve Enable Select the checkbox to enable the valve The valve is not open when disabled Figure 21 Manager Manual Valve 2 SPP 2 10G T ...

Page 35: ... recipes Click the recipe to change the recipe name 5 Piston Displays the position and volume of the piston 6 Dispense Rate Enter the dispense rate ml min 12 Process Pressure Indicator The left bar displays the current pressure The right bar displays the process pressure range The marker is the preload pressure setpoint 7 Refill Target Enter the refill target ml 8 K Factor Enter the K Factor 9 Ref...

Page 36: ... recipes Click the recipe to change the recipe name 5 Piston Displays the position and volume of the piston 6 Dispense Rate Enter the dispense rate ml min 12 Process Pressure Indicator The left bar displays the current pressure The right bar displays the process pressure range The marker is the preload pressure setpoint 7 Refill Target Enter the refill target ml 8 K Factor Enter the K Factor 9 Ref...

Page 37: ...lve screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Recipe Displays the current recipe 2 Recipe Use the arrows to browse other recipes 3 Dispense Type Select a continuous or timed dispense type 4 Shot Time Click the field to enter a shot time 5 Valve Enable Select the checkbox to enable the valve Figure 24 Manager Setup Recipe Valve 2 SPP 2 10G T ...

Page 38: ...up screen 1 Select the Edit On button on the top right corner of the screen to enable editing of recipe settings 2 To edit a recipe setting select the desired recipe line The selected line will appear yellow and click on the setting you wish to edit 3 A popup will display that allows you to edit the setting 4 Select Ok to save your changes Select Cancel to return to the Recipe Table and discard yo...

Page 39: ...B screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Pump B Displays the current pump 2 Low Enter the material weight that will alert the operator the tank is low lb 4 Tank Displays the remaining material in the tank lb 3 Empty Enter the material weight that will alert the operator the tank is empty lb Figure 26 Manager Setup Supply Pump B 2 SPP 2 10G T ...

Page 40: ...ump A screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Pump A Displays the current pump 2 Low Enter the material weight that will alert the operator the tank is low lb 4 Tank Displays the remaining material in the tank lb 3 Empty Enter the material that will alert the operator the tank is empty lb Figure 27 Manager Setup Supply Pump A 2 SPP 2 10G T ...

Page 41: ... None 1 Operator Recipe Select Select the checkbox to enable the operator to select recipes 2 Preload Select the checkbox to enable preload for one or both pumps 3 Ready Mode Idle Timeout Enter the amount of time in hours and minutes that the machine will time out of ready mode 4 Pressure Units Choose bar or psi for the pressure units 5 Weight Units Choose kg or lb for the weight units Figure 28 M...

Page 42: ...eration Manual REV A October 2020 Page 42 of 132 Technician 2 SPP 2 10G T Home Screen See Home Screen Features and Functions for a detailed description of each feature Figure 29 Technician Home Screen 2 SPP 2 10G T ...

Page 43: ...play this screen It can also be accessed by selecting Manual Material The Operator Material Functions screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Tank The remaining material left in each tank measured in lbs Figure 30 Technician Operator Material Functions Screen 2 SPP 2 10G T ...

Page 44: ...nt recipe selection 6 Exit Select Exit to return to the Home screen 2 Rate The current flow rate 7 Dispense Click Dispense to begin dispensing 3 Supply The remaining material left in each tank measured in lbs 8 Back Click Back to return to the Supply display 4 Dispense The remaining material left in each piston 9 Refill Click Refill to refill the tank 5 Ready The pump status for both Pump B and Pu...

Page 45: ...ump B and Pump A 1 K Factor Enter a K Factor 9 Last Shot Displays the last shot time sec 2 Pump Enable Select the checkbox to enable the pump 3 Piston Refill Target Enter a piston refill target ml 4 Piston Click to refill the piston 5 Dispense Click Dispense to begin dispensing 6 Dispense Rate Enter a dispense rate for both pumps 8 Dispense Rate Choose a continuous or timed dispense rate 10 Shot T...

Page 46: ... EDIT FIELDS 1 Process Displays the process psi 2 Preload Enter a preload psi 6 Ready The pump status for both Pump B and Pump A 3 Preload Enable Select to enable preload 8 Last Shot Displays the last shot time sec 4 Dispense Click Dispense to begin dispensing 5 Dispense Rate Enter a dispense rate ml min 7 Dispense Rate Choose continuous or timed 9 Shot Time Enter a shot time sec Figure 33 Technic...

Page 47: ...Level Displays the pump level for Pump B and Pump A ml 3 Dispense Click Dispense to begin dispensing 2 Supply Level Displays the supply level for both tanks lb 4 Dispense Rate Enter a dispense rate for Pump B and Pump A ml min 5 Ready The pump status for both Pump B and Pump A 6 Dispense Rate Choose Continuous or Timed 7 Last Shot Displays the last shot time sec 8 Shot Time Enter a shot time sec F...

Page 48: ...also be accessed from the Home Screen by clicking Enter under Operator Material Functions The Manual Material screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Supply The remaining material left in each tank measured in lbs Figure 35 Technician Manual Material 2 SPP 2 10G T ...

Page 49: ...owing features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Control Power Indicates if the control power is on or off 2 Valve Indicates if the valve is on or off INPUTS 3 Estop Indicates if the emergency stop is on or off 4 Control Power Indicates if the control power is on or off 5 Door Indicates if the door is opened or closed Figure 36 Technician Manual IO Local 2 SPP 2 10GT ...

Page 50: ...l IO Pump B screen has the following features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Refill Valve Indicates the position of the refill valve INPUTS 2 Seated Indicates if the rod has fully refilled Note If there are pressure issues upon refilling the SPP the seated sensor will not read properly Figure 37 Technician Manual IO Pump B 2 SPP 2 10G T ...

Page 51: ...l IO Pump A screen has the following features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Refill Valve Indicates the position of the refill valve INPUTS 2 Seated Indicates if the rod has fully refilled Note If there are pressure issues upon refilling the SPP the seated sensor will not read properly Figure 38 Technician Manual IO Pump A 2 SPP 2 10G T ...

Page 52: ...ve screen has the following features and options DISPLAY FIELDS EDIT FIELDS None 1 Valve Toggle Click and hold toggle to open the valve for the duration that the button is held Once the button is released it will close 2 Valve Enable Select the checkbox to enable the valve The valve is not open when disabled Figure 39 Technician Manual Valve 2 SPP 2 10G T ...

Page 53: ...Operation Manual REV A October 2020 Page 53 of 132 Operator 2 SPP 2 10G T Home Screen See Home Screen Features and Functions for a detailed description of each feature Figure 40 Operator Home Screen 2 SPP 2 10G T ...

Page 54: ...to display this screen It can also be accessed by selecting Manual Material The Operator Material Functions screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Supply The remaining material left in each tank measured in lbs Figure 41 Operator Manual Material Screen 2 SPP 2 10G T ...

Page 55: ...ent recipe selection 6 Exit Select Exit to return to the Home screen 2 Rate The current flow rate 7 Dispense Click Dispense to begin dispensing 3 Supply The remaining material left in each tank measured in lbs 8 Back Click Back to return to the Supply display 4 Dispense The remaining material left in each piston 9 Refill Click Refill to refill the tank 5 Ready The pump status for both Pump B and P...

Page 56: ...r Operator Material Functions to display this screen The Manual Material screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Supply The remaining material left in each tank measured in lbs Figure 43 Operator Manual Material 2 SPP 2 10G T ...

Page 57: ...g features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Control Power Indicates if the control power is on or off 2 Valve Indicates if the valve is on or off INPUTS 3 Estop Indicates if the emergency stop is on or off 4 Control Power Indicates if the control power is on or off 5 Door Indicates if the door is opened or closed Figure 44 Operator Manual IO Local 2 SPP 2 10G T ...

Page 58: ... Pump B screen has the following features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Refill Valve Indicates the position of the refill valve INPUTS 2 Seated Indicates if the rod has fully refilled Note If there are pressure issues upon refilling the SPP the seated sensor will not read properly Figure 45 Operator Manual IO Pump B 2 SPP 2 10G T ...

Page 59: ... Pump A screen has the following features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Refill Valve Indicates the position of the refill valve INPUTS 2 Seated Indicates if the rod has fully refilled Note If there are pressure issues upon refilling the SPP the seated sensor will not read properly Figure 46 Operator Manual IO Pump A 2 SPP 2 10G T ...

Page 60: ... October 2020 Page 60 of 132 Two Servo Gear Pumps Two 5 Gallon Pail Pumps Manager 2 SGP 2 5G PP Home Screen See Home Screen Features and Functions for a detailed description of each feature Figure 47 Manager Home Screen 2 SGP 2 5G PP ...

Page 61: ... to display this screen It can also be accessed by selecting Manual Material The Operator Material Functions screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Supply The remaining material left in each pail pump lbs Figure 48 Manager Operator Material Functions 2 SGP 2 5G PP ...

Page 62: ...ions DISPLAY FIELDS EDIT FIELDS 1 Recipe The current recipe selection 6 Exit Select Exit to return to the Home screen 2 Rate The current flow rate 7 Dispense Click Dispense to begin dispensing 3 Supply The remaining material left in each tank measured in lbs 4 Dispense Displays the psi for each gear pump 5 Ready The pump status for both Pump B and Pump A Figure 49 Manager Ready Screen 2 SGP 2 5G P...

Page 63: ... EDIT FIELDS 5 Ready The pump status for both Pump B and Pump A 1 K Factor Enter a K Factor 7 Last Shot Displays the last shot time sec 2 Pump Enable Select the checkbox to enable the pump 3 Dispense Click Dispense to begin dispensing 4 Dispense Rate Enter a dispense rate for both pumps 6 Dispense Rate Choose a continuous or timed dispense rate 8 Shot Time Enter a shot time sec Figure 50 Manager M...

Page 64: ...DS EDIT FIELDS 1 Process Displays the process psi 2 Preload Enter a preload psi 6 Ready The pump status for both Pump B and Pump A 3 Preload Enable Select to enable preload 8 Last Shot Displays the last shot time sec 4 Dispense Click Dispense to begin dispensing 5 Dispense Rate Enter a dispense rate ml min 7 Dispense Rate Choose continuous or timed 9 Shot Time Enter a shot time sec Figure 51 Manag...

Page 65: ...SPLAY FIELDS EDIT FIELDS 2 Supply Level Displays the supply level for both tanks lb 3 Dispense Click Dispense to begin dispensing 5 Ready The pump status for both Pump B and Pump A 4 Dispense Rate Enter a dispense rate for Pump B and Pump A ml min 7 Last Shot Displays the last shot time sec 6 Dispense Rate Choose continuous or timed 8 Shot Time Enter a shot time sec Figure 52 Manager Manual Dispen...

Page 66: ...screen It can also be accessed by clicking Enter under Operator Material Functions The Manual Material screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Supply The remaining material left in each pail pump lbs Figure 53 Manager Manual Material 2 SGP 2 5G PP ...

Page 67: ...lowing features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Control Power Indicates if the control power is on or off 2 Valve Indicates if the valve is on or off INPUTS 3 Estop Indicates if the emergency stop is on or off 4 Control Power Indicates if the control power is on or off 5 Door Indicates if the door is opened or closed Figure 54 Manager Manual IO Local 2 SGP 2 5G PP ...

Page 68: ...Endurance Operation Manual REV A October 2020 Page 68 of 132 Manual IO Pump B Figure 55 Manager Manual IO Pump B 2 SGP 2 5G PP Figure 56 Manager Manual IO Pump A 2 SGP 2 5G PP ...

Page 69: ...alve screen has the following features and options DISPLAY FIELDS EDIT FIELDS None 1 Valve Toggle Click and hold toggle to open the valve for the duration that the button is held Once the button is released it will close 2 Valve Enable Select the checkbox to enable the valve The valve is not open when disabled Figure 57 Manager Manual Valve 2 SGP 2 5G PP ...

Page 70: ...eckbox to enable pump B 3 Recipe Displays the current recipe number 4 Recipe Use the arrows to browse other recipes Click the recipe to change the recipe name 8 Process Pressure Indicator The left bar displays the current pressure The right bar displays the process pressure range The marker is the preload pressure setpoint 5 Dispense Rate Enter the dispense rate ml min 6 K Factor Enter the K Facto...

Page 71: ...eckbox to enable pump A 3 Recipe Displays the current recipe number 4 Recipe Use the arrows to browse other recipes Click the recipe to change the recipe name 8 Process Pressure Indicator The left bar displays the current pressure The right bar displays the process pressure range The marker is the preload pressure setpoint 5 Dispense Rate Enter the dispense rate ml min 6 K Factor Enter the K Facto...

Page 72: ...lve screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Recipe Displays the current recipe 2 Recipe Use the arrows to browse other recipes 3 Dispense Type Select a continuous or timed dispense type 4 Shot Time Click the field to enter a shot time 5 Valve Enable Select the checkbox to enable the valve Figure 60 Manager Setup Recipe Valve 2 SGP 2 5G PP ...

Page 73: ...up screen 1 Select the Edit On button on the top right corner of the screen to enable editing of recipe settings 2 To edit a recipe setting select the desired recipe line The selected line will appear yellow and click on the setting you wish to edit 3 A popup will display that allows you to edit the setting 4 Select Ok to save your changes Select Cancel to return to the Recipe Table and discard yo...

Page 74: ...n has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Pump B Displays the current pump 2 Low Enter the material weight that will alert the operator the pail pump is low lb 4 Pail Pump Displays the remaining material in the tank lb 3 Empty Enter the material weight that will alert the operator the pail pump is empty lb Figure 62 Manager Setup Supply Pump B 2 SGP 2 5G PP ...

Page 75: ...en has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Pump A Displays the current pump 2 Low Enter the material weight that will alert the operator the pail pump is low lb 4 Pail Pump Displays the remaining material in the pail pump lb 3 Empty Enter the material that will alert the operator the pail pump is empty lb Figure 63 Manager Setup Supply Pump A 2 SGP 2 5G PP ...

Page 76: ... None 1 Operator Recipe Select Select the checkbox to enable the operator to select recipes 2 Preload Select the checkbox to enable preload for one or both pumps 3 Ready Mode Idle Timeout Enter the amount of time in hours and minutes that the machine will time out of ready mode 4 Pressure Units Choose bar or psi for the pressure units 5 Weight Units Choose kg or lb for the weight units Figure 64 M...

Page 77: ...ance Operation Manual REV A October 2020 Page 77 of 132 Technician Home Screen See Home Screen Features and Functions for a detailed description of each feature Figure 65 Technician Home Screen 2 SGP 2 5G PP ...

Page 78: ...ons DISPLAY FIELDS EDIT FIELDS 1 Recipe The current recipe selection 6 Exit Select Exit to return to the Home screen 2 Rate The current flow rate 7 Dispense Click Dispense to begin dispensing 3 Supply The remaining material left in each tank measured in lbs 4 Dispense Displays the psi for each gear pump 5 Ready The pump status for both Pump B and Pump A Figure 66 Technician Ready Screen 2 SGP 2 5G...

Page 79: ...to display this screen It can also be accessed by selecting Manual Material The Operator Material Functions screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Supply The remaining material left in each pail pump lbs Figure 67 Technician Operator Material Functions 2 SGP 2 5G PP ...

Page 80: ...EDIT FIELDS 5 Ready The pump status for both Pump B and Pump A 1 K Factor Enter a K Factor 7 Last Shot Displays the last shot time sec 2 Pump Enable Select the checkbox to enable the pump 3 Dispense Click Dispense to begin dispensing 4 Dispense Rate Enter a dispense rate for both pumps 6 Dispense Rate Choose a continuous or timed dispense rate 8 Shot Time Enter a shot time sec Figure 68 Technician...

Page 81: ...S EDIT FIELDS 1 Process Displays the process psi 2 Preload Enter a preload psi 6 Ready The pump status for both Pump B and Pump A 3 Preload Enable Select to enable preload 8 Last Shot Displays the last shot time sec 4 Dispense Click Dispense to begin dispensing 5 Dispense Rate Enter a dispense rate ml min 7 Dispense Rate Choose continuous or timed 9 Shot Time Enter a shot time sec Figure 69 Techni...

Page 82: ...PLAY FIELDS EDIT FIELDS 2 Supply Level Displays the supply level for both tanks lb 3 Dispense Click Dispense to begin dispensing 5 Ready The pump status for both Pump B and Pump A 4 Dispense Rate Enter a dispense rate for Pump B and Pump A ml min 7 Last Shot Displays the last shot time sec 6 Dispense Rate Choose continuous or timed 8 Shot Time Enter a shot time sec Figure 70 Technician Manual Disp...

Page 83: ... screen It can also be accessed by clicking Enter under Operator Material Functions The Manual Material screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Supply The remaining material left in each pail pump lbs Figure 71 Technician Manual Material 2 SGP 2 5G PP ...

Page 84: ...wing features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Control Power Indicates if the control power is on or off 2 Valve Indicates if the valve is on or off INPUTS 3 Estop Indicates if the emergency stop is on or off 4 Control Power Indicates if the control power is on or off 5 Door Indicates if the door is opened or closed Figure 72 Technician Manual IO Local 2 SGP 2 5G PP ...

Page 85: ...Endurance Operation Manual REV A October 2020 Page 85 of 132 Manual IO Pump B Figure 73 Technician Manual IO Pump B 2 SGP 2 5G PP Manual IO Pump A Figure 74 Technician Manual IO Pump A 2 SGP 2 5G PP ...

Page 86: ...ve screen has the following features and options DISPLAY FIELDS EDIT FIELDS None 1 Valve Toggle Click and hold toggle to open the valve for the duration that the button is held Once the button is released it will close 2 Valve Enable Select the checkbox to enable the valve The valve is not open when disabled Figure 75 Technician Manual Valve 2 SGP 2 5G PP ...

Page 87: ...urance Operation Manual REV A October 2020 Page 87 of 132 Operator Home Screen See Home Screen Features and Functions for a detailed description of each feature Figure 76 Operator Home Screen 2 SGP 2 5G PP ...

Page 88: ...ions to display this screen It can also be accessed by selecting Manual Material The Operator Material Functions screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Supply The remaining material left in each pail pump lbs Figure 77 Operator Material Functions 2 SGP 2 5G PP ...

Page 89: ...ions DISPLAY FIELDS EDIT FIELDS 1 Recipe The current recipe selection 6 Exit Select Exit to return to the Home screen 2 Rate The current flow rate 7 Dispense Click Dispense to begin dispensing 3 Supply The remaining material left in each tank measured in lbs 4 Dispense Displays the psi for each gear pump 5 Ready The pump status for both Pump B and Pump A Figure 78 Operator Ready Screen 2 SGP 2 5G ...

Page 90: ...reen It can also be accessed by clicking Enter under Operator Material Functions The Manual Material screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A None 2 Supply The remaining material left in each pail pump lbs Figure 79 Operator Material Functions 2 SGP 2 5G PP ...

Page 91: ...owing features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Control Power Indicates if the control power is on or off 2 Valve Indicates if the valve is on or off INPUTS 3 Estop Indicates if the emergency stop is on or off 4 Control Power Indicates if the control power is on or off 5 Door Indicates if the door is opened or closed Figure 80 Operator Manual IO Local 2 SGP 2 5G PP ...

Page 92: ...Endurance Operation Manual REV A October 2020 Page 92 of 132 Manual IO Pumps Figure 81 Manager Manual IO Pump B 2 SGP 2 5G PP Figure 82 Manager Manual IO Pump A 2 SGP 2 5G PP ...

Page 93: ...eration Manual REV A October 2020 Page 93 of 132 Two Servo Cartridge Pumps Manager Home Screen See Home Screen Features and Functions for a detailed description of each feature Figure 83 Manager Home Screen 2 SCTP ...

Page 94: ...een has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A 3 Unload Click to unload the cartridge 2 Cartridge Displays remaining material left in each cartridge Will also indicate if low and empty alerts have been turned on 4 Load Click to load the cartridge 5 Bleed Click to bleed the cartridge See specific pumping system manual for fur...

Page 95: ...s DISPLAY FIELDS EDIT FIELDS 1 Recipe The current recipe selection 5 Dispense Click Dispense to begin dispensing 2 Rate The current flow rate 6 Exit Select Exit to return to the Home screen 3 Cartridge Displays remaining material left in each cartridge Will also indicate if low and empty alerts have been turned on 4 Ready The pump status for both Pump B and Pump A Figure 85 Manager Ready Screen 2 ...

Page 96: ...ELDS EDIT FIELDS 5 Ready The pump status for both Pump B and Pump A 1 K Factor Enter a K Factor 7 Last Shot Displays the last shot time sec 2 Pump Enable Select the checkbox to enable the pump 3 Dispense Click Dispense to begin dispensing 4 Dispense Rate Enter a dispense rate for both pumps 6 Dispense Rate Choose a continuous or timed dispense rate 8 Shot Time Enter a shot time sec Figure 86 Manag...

Page 97: ...FIELDS EDIT FIELDS 1 Process Displays the process psi 2 Preload Enter a preload psi 6 Ready The pump status for both Pump B and Pump A 3 Preload Enable Select to enable preload 8 Last Shot Displays the last shot time sec 4 Dispense Click Dispense to begin dispensing 5 Dispense Rate Enter a dispense rate ml min 7 Dispense Rate Choose continuous or timed 9 Shot Time Enter a shot time sec Figure 87 M...

Page 98: ...tions DISPLAY FIELDS EDIT FIELDS 2 Pump Level Displays the level for both pumps ml 3 Dispense Click Dispense to begin dispensing 5 Ready The pump status for both Pump B and Pump A 4 Dispense Rate Enter a dispense rate for Pump B and Pump A ml min 7 Last Shot Displays the last shot time sec 6 Dispense Rate Choose continuous or timed 8 Shot Time Enter a shot time sec Figure 88 Manager Manual Dispens...

Page 99: ...following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A 3 Unload Click to unload the cartridge 2 Cartridge Displays remaining material left in each cartridge Will also indicate if low and empty alerts have been turned on 4 Load Click to load the cartridge 5 Bleed Click to bleed the cartridge See specific pumping system manual for further instruc...

Page 100: ... following features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Control Power Indicates if the control power is on or off 2 Valve Indicates if the valve is on or off INPUTS 3 Estop Indicates if the emergency stop is on or off 4 Control Power Indicates if the control power is on or off 5 Door Indicates if the door is opened or closed Figure 90 Manager Manual IO Local 2 SCTP ...

Page 101: ... or Manual IO Pump A to display this screen The Manual IO Pump B and Pump A screen have the following features and options DISPLAY FIELDS EDIT FIELDS INPUTS NONE 1 Low Indicates if the cartridge level is low 2 Empty Indicates if the cartridge is empty 3 Locked Indicates if the cartridge is locked Figure 91 Manager Manual IO Pump B 2 SCTP ...

Page 102: ...Endurance Operation Manual REV A October 2020 Page 102 of 132 Figure 92 Manager Manual IO Pump A 2 SCTP ...

Page 103: ...al Valve screen has the following features and options DISPLAY FIELDS EDIT FIELDS None 1 Valve Toggle Click and hold toggle to open the valve for the duration that the button is held Once the button is released it will close 2 Valve Enable Select the checkbox to enable the valve The valve is not open when disabled Figure 93 Manager Manual Valve 2 SCTP ...

Page 104: ... 4 Recipe Use the arrows to browse other recipes Click the recipe to change the recipe name 5 Empty Indicates if the empty alert is on or off 6 Dispense Rate Enter the dispense rate ml min 6 Low Indicates if the low alert is on or off 8 K Factor Enter the K Factor 7 Cartridge Displays the current pump levels 10 Process PSI Enter the minimum maximum and preload values 11 Process Pressure Indicator ...

Page 105: ...Endurance Operation Manual REV A October 2020 Page 105 of 132 Figure 94 Manager Setup Recipe Pump B 2 SCTP Figure 95 Manager Setup Recipe Pump A 2 SCTP ...

Page 106: ...e Valve screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Recipe Displays the current recipe 2 Recipe Use the arrows to browse other recipes 3 Dispense Type Select a continuous or timed dispense type 4 Shot Time Click the field to enter a shot time 5 Valve Enable Select the checkbox to enable the valve Figure 96 Manager Setup Recipe Valve 2 SCTP ...

Page 107: ...tup screen 5 Select the Edit On button on the top right corner of the screen to enable editing of recipe settings 6 To edit a recipe setting select the desired recipe line The selected line will appear yellow and click on the setting you wish to edit 7 A popup will display that allows you to edit the setting 8 Select Ok to save your changes Select Cancel to return to the Recipe Table and discard y...

Page 108: ...erator Recipe Select Select the checkbox to enable the operator to select recipes 2 Preload Select the checkbox to enable preload for one or both pumps 3 Color Check Select the checkbox to enabled color check for one or both pumps 3 Ready Mode Idle Timeout Enter the amount of time in hours and minutes that the machine will time out of ready mode 4 Pressure Units Choose bar or psi for the pressure ...

Page 109: ...durance Operation Manual REV A October 2020 Page 109 of 132 Technician Home Screen See Home Screen Features and Functions for a detailed description of each feature Figure 99 Technician Home Screen 2 SCTP ...

Page 110: ...n has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A 3 Unload Click to unload the cartridge 2 Cartridge Displays remaining material left in each cartridge Will also indicate if low and empty alerts have been turned on 4 Load Click to load the cartridge 5 Bleed Click to bleed the cartridge See specific pumping system manual for furth...

Page 111: ... DISPLAY FIELDS EDIT FIELDS 1 Recipe The current recipe selection 5 Dispense Click Dispense to begin dispensing 2 Rate The current flow rate 6 Exit Select Exit to return to the Home screen 3 Cartridge Displays remaining material left in each cartridge Will also indicate if low and empty alerts have been turned on 4 Ready The pump status for both Pump B and Pump A Figure 101 Technician Ready Screen...

Page 112: ...DS EDIT FIELDS 5 Ready The pump status for both Pump B and Pump A 1 K Factor Enter a K Factor 7 Last Shot Displays the last shot time sec 2 Pump Enable Select the checkbox to enable the pump 3 Dispense Click Dispense to begin dispensing 4 Dispense Rate Enter a dispense rate for both pumps 6 Dispense Rate Choose a continuous or timed dispense rate 8 Shot Time Enter a shot time sec Figure 102 Techni...

Page 113: ...ELDS EDIT FIELDS 1 Process Displays the process psi 2 Preload Enter a preload psi 6 Ready The pump status for both Pump B and Pump A 3 Preload Enable Select to enable preload 8 Last Shot Displays the last shot time sec 4 Dispense Click Dispense to begin dispensing 5 Dispense Rate Enter a dispense rate ml min 7 Dispense Rate Choose continuous or timed 9 Shot Time Enter a shot time sec Figure 103 Te...

Page 114: ...ions DISPLAY FIELDS EDIT FIELDS 2 Pump Level Displays the level for both pumps ml 3 Dispense Click Dispense to begin dispensing 5 Ready The pump status for both Pump B and Pump A 4 Dispense Rate Enter a dispense rate for Pump B and Pump A ml min 7 Last Shot Displays the last shot time sec 6 Dispense Rate Choose continuous or timed 8 Shot Time Enter a shot time sec Figure 104 Technician Manual Disp...

Page 115: ...llowing features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A 3 Unload Click to unload the cartridge 2 Cartridge Displays remaining material left in each cartridge Will also indicate if low and empty alerts have been turned on 4 Load Click to load the cartridge 5 Bleed Click to bleed the cartridge See specific pumping system manual for further instructi...

Page 116: ...ollowing features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Control Power Indicates if the control power is on or off 2 Valve Indicates if the valve is on or off INPUTS 3 Estop Indicates if the emergency stop is on or off 4 Control Power Indicates if the control power is on or off 5 Door Indicates if the door is opened or closed Figure 106 Technician Manual IO Local 2 SCTP ...

Page 117: ...r Manual IO Pump A to display this screen The Manual IO Pump B and Pump A screen have the following features and options DISPLAY FIELDS EDIT FIELDS INPUTS NONE 1 Low Indicates if the cartridge level is low 2 Empty Indicates if the cartridge is empty 3 Locked Indicates if the cartridge is locked Figure 107 Technician Manual IO Pump B 2 SCTP ...

Page 118: ...Endurance Operation Manual REV A October 2020 Page 118 of 132 Figure 108 Technician Manual IO Pump A 2 SCTP ...

Page 119: ... Valve screen has the following features and options DISPLAY FIELDS EDIT FIELDS None 1 Valve Toggle Click and hold toggle to open the valve for the duration that the button is held Once the button is released it will close 2 Valve Enable Select the checkbox to enable the valve The valve is not open when disabled Figure 109 Technician Manual Valve 2 SCTP ...

Page 120: ...ndurance Operation Manual REV A October 2020 Page 120 of 132 Operator Home Screen See Home Screen Features and Functions for a detailed description of each feature Figure 110 Operator Home Screen 2 SCTP ...

Page 121: ...erator Material Functions screen has the following features and options DISPLAY FIELDS EDIT FIELDS 1 Ready The pump status for both Pump B and Pump A 3 Unload Click to unload the cartridge 2 Cartridge Displays remaining material left in each cartridge Will also indicate if low and empty alerts have been turned on 4 Load Click to load the cartridge 5 Bleed Click to bleed the cartridge Figure 111 Op...

Page 122: ... DISPLAY FIELDS EDIT FIELDS 1 Recipe The current recipe selection 5 Dispense Click Dispense to begin dispensing 2 Rate The current flow rate 6 Exit Select Exit to return to the Home screen 3 Cartridge Displays remaining material left in each cartridge Will also indicate if low and empty alerts have been turned on 4 Ready The pump status for both Pump B and Pump A Figure 112 Technician Ready Screen...

Page 123: ...s the following features and options DISPLAY FIELDS EDIT FIELDS OUTPUTS NONE 1 Control Power Indicates if the control power is on or off 2 Valve Indicates if the valve is on or off INPUTS 3 Estop Indicates if the emergency stop is on or off 4 Control Power Indicates if the control power is on or off 5 Door Indicates if the door is open or closed Figure 113 Technician Manual IO ...

Page 124: ...r Manual IO Pump A to display this screen The Manual IO Pump B and Pump A screen have the following features and options DISPLAY FIELDS EDIT FIELDS INPUTS NONE 1 Low Indicates if the cartridge level is low 2 Empty Indicates if the cartridge is empty 3 Locked Indicates if the cartridge is locked Figure 114 Technician Manual IO Pump B 2 SCTP ...

Page 125: ...Endurance Operation Manual REV A October 2020 Page 125 of 132 Figure 115 Technician Manual IO Pump B 2 SCTP ...

Page 126: ...able Timeout Error Amp 1 34 CAN Network Error Amp 3 SDO Abort Code 11 Drive Enable Timeout Error Amp 2 35 Preload Pressure Timeout Error Did Not Reach Pressure Setpoint L 12 Drive Enable Timeout Error Amp 3 36 Preload Pressure Timeout Error Did Not Reach Pressure Setpoint R 13 Door Open 37 Pump Enable Error No Pumps Enabled 14 CANOpen Network General Error 38 Piston Pump Refill Timeout Verify Mate...

Page 127: ...Endurance Operation Manual REV A October 2020 Page 127 of 132 Drawings Figure 116 Endurance Drawings ...

Page 128: ...Endurance Operation Manual REV A October 2020 Page 128 of 132 Notes ...

Page 129: ... Pump A 2 SPP 2 10G T 33 Figure 21 Manager Manual Valve 2 SPP 2 10G T 34 Figure 22 Manager Setup Recipe Pump B 2 SPP 2 10G T 35 Figure 23 Manager Setup Recipe Pump A 2 SPP 2 10G T 36 Figure 24 Manager Setup Recipe Valve 2 SPP 2 10G T 37 Figure 25 Manager Setup Recipe Table 2 SPP 2 10GT 38 Figure 26 Manager Setup Supply Pump B 2 SPP 2 10G T 39 Figure 27 Manager Setup Supply Pump A 2 SPP 2 10G T 40 ...

Page 130: ...SGP 2 5G PP 71 Figure 60 Manager Setup Recipe Valve 2 SGP 2 5G PP 72 Figure 61 Manager Setup Recipe Table 2 SGP 2 5G PP 73 Figure 62 Manager Setup Supply Pump B 2 SGP 2 5G PP 74 Figure 63 Manager Setup Supply Pump A 2 SGP 2 5G PP 75 Figure 64 Manager Setup Global 2 SGP 2 5G PP 76 Figure 65 Technician Home Screen 2 SGP 2 5G PP 77 Figure 66 Technician Ready Screen 2 SGP 2 5G PP 78 Figure 67 Technici...

Page 131: ...ipe Table 2 SPP 2 10GT 107 Figure 98 Manager Setup Global 2 SCTP 108 Figure 99 Technician Home Screen 2 SCTP 109 Figure 100 Technician Operator Material Functions 2 SCTP 110 Figure 101 Technician Ready Screen 2 SCTP 111 Figure 102 Technician Manual Dispense Settings 2 SCTP 112 Figure 103 Technician Manual Dispense Pressure 2 SCTP 113 Figure 104 Technician Manual Dispense Level 2 SCTP 114 Figure 10...

Page 132: ...all warranties All PVA warranties extend only to the original purchaser Third party warranty claims will not be honored at any time Prior to returning a product for a warranty claim a return authorization must be obtained from PVA s Technical Support department Authorization will be issued either via the telephone facsimile or in writing upon your request To qualify as a valid warranty claim the d...

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