PurePro TRIO PC10470 Installation And Operator'S Manual Download Page 5 | Manualshive

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PurePro TRIO PC10470 Installation And Operator'S Manual Download Page 5

5

Table of Contents

Ratings and Data

6

Clearances

7

Ventilation and Combustion Air

7

Boiler Block Assembly

8

Boiler Trim Piping

11

System Piping

12

Jacket Installation

12

Venting

18

Burner Installation

20

Fuel Piping

21

Wiring

21

Operation

23

Burner Settings

24

Maintenance

25

Warranty

27

Installation and Service Check List

28

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Summary of Contents for TRIO PC10470

Page 1: ...OILERS PC6230 PC12590 INSTALLATION AND OPERATOR S MANUAL Keep these instructions with the boiler at all times for future reference BOYERTOWN FURNACE CO PO Box 100 BOYERTOWN PA 19512 1 610 369 1450 www...

Page 2: ...e resulting from changes made in the field to the boiler or its components or from improper installation Failure to comply could result in severe personal injury death or substantial property damage Y...

Page 3: ...CO poisoning are often confused with influenza and the highest incidence of poisoning occurs at the heating season which is during flu season A victim may not experience all of the listed symptoms Su...

Page 4: ...x Call your gas utility company and your local heating contractor from outside the building and notify police and fire department Notice Concealed Damage If you discover damage to the burner boiler or...

Page 5: ...and Combustion Air 7 Boiler Block Assembly 8 Boiler Trim Piping 11 System Piping 12 Jacket Installation 12 Venting 18 Burner Installation 20 Fuel Piping 21 Wiring 21 Operation 23 Burner Settings 24 Ma...

Page 6: ...Rating Sq Ft 1600 2040 2465 2910 3335 3760 4195 Water Content Gals 17 20 23 26 29 32 35 Maximum Operating Pressure 58 PSI Approx Shipping Weight Lbs 1170 1300 1435 1540 1660 1785 1900 Dimensions Cabi...

Page 7: ...installed on combustible flooring The boiler is approved for installation on non combustible flooring only The boiler must not be installed on carpeting or vinyl flooring Minimum clearances to combust...

Page 8: ...g the opening size required to provide the free area specified If the design and free area is not known it may be assumed that wood louvers will have 20 25 free area and metal louvers and grills will...

Page 9: ...etely fill all of the channels in the rear element with sealant to ensure edge seal between elements Figure 3 6 Bring the intermediate element to the rear element and place the top twin taper nipple i...

Page 10: ...split or field assembled will need to be hydrostatic pressure tested in accordance with Section IV of the ASME Boiler and Pressure Code at a pressure equal to 1 1 2 times the maximum allowable pressu...

Page 11: ...2mm nuts provided Boiler Trim Piping 1 Install the Hydrolevel immersion well in upper right side tapping of the rear boiler section Install the temperature sensor all the way into the well until it hi...

Page 12: ...d strain on the safety valve body Discharge piping should terminate 6 above the floor to eliminate damage to the structure or personal injury It should be piped to a location where it can be inspected...

Page 13: ...13...

Page 14: ...of the boiler as the aquastat immersion well Figure 1 Insulation Installation Cut the 3 x 48 x 87 insulation to the appropriate widths as listed below 6 Section 25 4 x 87 7 Section 30 x 87 8 Section 3...

Page 15: ...Side Panels The boiler side panels are designed to telescope to the appropriate length in order to fit any size boiler See Figure 2 below for front side and Figure 3 for rear side jacket panels Figure...

Page 16: ...ose located in the boiler mounting brackets Fasten the sides to the brackets using six 10 x 3 4 hex washer sheet metal screws Install three 8 x 1 2 hex washer head self drilling screws in the holes as...

Page 17: ...el 3 Run the sensor through the mounting brackets and the jacket side panel Install Top Panels Install stiffener onto bottom side of rear top panel using double faced tape as per figure 7 Place rear t...

Page 18: ...and thermostat wires if applicable to the control See electrical diagrams for proper connections 4 HydroLevel 3250 Plus The overall range of the High Limit is from 1300 F to 2200 F Typically it would...

Page 19: ...e lower temperatures produced by higher efficiency furnaces Evidence of potential or existing chimney damage should be determined by visual inspection of the chimney and liner Exterior indicators such...

Page 20: ...rence in pressure between the air in the vicinity to the regulator and the combustion air supply Ensure that the barometric damper is accessible for adjustment With the burner operating use a draft ga...

Page 21: ...cal connections to this boiler must be made in accordance with all applicable local codes and the latest revision of the National Electrical Code ANSI NFPA 70 Install a separate circuit properly rated...

Page 22: ...22...

Page 23: ...l burner nozzle or gas burner orifice to ensure that the right size and type is properly installed See preliminary settings for proper nozzle size and type 5 Check electrode flame rod settings as they...

Page 24: ...9 0 LP 1 742 000 1 0 8 2 2 1 5 10 2 11 0 PC12590 Beckett CG10 5 Nat 826 000 1 0 8 1 2 1 6 10 2 9 0 LP 1 826 000 1 0 8 2 1 1 6 10 2 11 0 Note 1 Requires Beckett Propane Restrictor Conversion Kit Inclu...

Page 25: ...e temperature control cover as needed and note temperature setting With the burner running reduce the high limit setting until the burner shuts off Return the high limit to its original setting 3 Prim...

Page 26: ...ntenance requirements Vent System Chimney Vent Inspect the chimney to ensure its cleanliness proper sizing and condition Remove any accumulation that may have occurred at the clean out door Inspect an...

Page 27: ...or corrosive water or atmosphere 5 Owner will be responsible for return of faulty components to Boyertown Pa freight pre paid Boyertown Furnace will not be responsible for 1 Components Manufactured b...

Page 28: ...led Vent size checked against furnace manual and codes Burner Operation Oil Burner Model _________________Nozzle _______GPH _______Deg ____Type_______ Burner Pump Pressure ______________ Gas Burner Mo...

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Page 32: ...____________ Serial Number ________________________ Name of Purchaser _________________________________________________________________________ Purchaser s Address ____________________________________...

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