PurePro TRIO PC10470 Installation And Operator'S Manual Download Page 27

 

27

 
 

 

 

First Year Through Tenth Year

 

– 

Warranty for Trio Series 

Commercial Hot water boilers: Boyertown Furnace warrants 
that its cast iron boiler and casing are free from defects in 
material and workmanship for ten (10) years from the date of 
installation at the original installation site to the original owner. 
If the boiler is found to be defective within this period, 
Boyertown Furnace will replace the boiler block or casting. 

 

Eleventh through twentieth year

 – 

Warranty for the cast iron 

boiler blocks of the Trio Series Commercial Boilers: 
Boyertown Furnace warrants that the cast iron sections of the 
Trio boilers are free from defects in material and workmanship 
for the life of the original owner. If the Trio series boiler is then 
found to be defective, Boyertown Furnace will replace the 
defective section of the cast iron boiler block. 

 

This warranty is subject to the condition that a heating 
contractor whose principal occupation is the sales and 
installation of the heating equipment must have installed the 
boiler. In addition the boiler must be installed in accordance 
with the boiler manual supplied by Boyertown Furnace with 
every boiler. Parts, which are covered, consist of materials 
supplied by Boyertown Furnace. Other parts supplied in the 
trim kit or in the burner box carry their own manufacturer’s 
warranty and each manufacturer has responsibility for their 
own products. 
NOTE: Any part, which is replaced under warranty, carries 
only the unexpired portion of the original warranty. 
 

Note: If the heat exchanger involved is no longer available 
due to product obsolescence or redesign, the value used to 
establish the retail price will be the published price as set 
forth in Boyertown Furnace Parts pricing where the heat 
exchanger last appeared or the current retail price of the 
then nearest equivalent heat exchanger, whichever is 
greater.  

 

Owner responsibility 

1.

 

Provide for proper installation, which includes 
pressure relief and pressure reducing valves and high 
limit safety controls on closed systems. 

2.

 

Provide qualified periodic service to prolong proper 
operation and service. 

3.

 

Insure that the boiler is installed with approved 
burner and that installation conforms to all codes and 
ordinances.  

4.

 

This warranty does not apply to boilers, which are 
subject to misuse, abuse, neglect, alterations, 
accident, excessive temperature, freezing, excessive 
pressure or corrosive water or atmosphere. 

5.

 

Owner will be responsible for return of faulty 
components to Boyertown Pa. freight pre-paid. 

 
Boyertown Furnace will not be responsible for: 

1.

 

Components Manufactured by others: Components 
that are part of the heating system but were not 
manufactured by Boyertown Furnace as part of the 
Commercial boiler system will be subject to the 
manufacturer’s warranty if any.  

2.

 

The workmanship of the installers of the Trio 
Commercial Boiler. Furthermore this warranty does 

not assume any liability of unsatisfactory performance 
caused by improper installation.  

3.

 

Any cost for labor to remove or replace the faulty 
component. 

4.

 

Improper burner application or adjustments, control 
settings, care or maintenance. 

5.

 

Any boiler that is used or operated over its rated 
capacity or with insufficient water,  is operated in 
flood conditions or is operated with water or fuel 
additives that cause deposits or corrosion. 

6.

 

Any boiler that is operated with non-approved anti -
freeze agents. 

7.

 

Any damage associated with the corrosion or leakage 
due to the use of “ Non Oxygen Barrier” plastic pipe 
in the heating system. 

8.

 

Any installation where the boiler is connected to any 
under floor radiant heating system that allows oxygen 
penetration of the system. 

9.

 

Any damage to the boiler and/ or property due to 
installation or operation of the boiler that is not in 
accordance with the boiler installation and operating 
instruction manual. 

10.

 

Any damage or failure of the boiler resulting from 
hard water, scale buildup or corrosion of the heat 
exchanger. 

THIS WARRANTY DOES NOT EXTEND TO 
ANYONE EXCEPT THE FIRST PURCHASER AT 
RETAIL AND ONLY WHEN THE BOILER IS IN 
THE ORIGINAL INSTALLATION SITE. 
IMPLIED WARRANTIES OF FITNESS FOR A 
PARTICULAR PURPOSE AND 
MERCHANTABILITY SHALL BE LIMITED TO 
THE DURATION OF THE EXPRESSED 
WARRANTY. BOYERTOWN FURNACE 
EXPRESSLY DISCLAIMS AND EXCLUDES 
ANY LIABILITY FOR CONSEQUENTIAL OR 
INCIDENTAL DAMAGES FOR BREACH OF 
ANY EPRESSED OR IMPLIED WARRANTY. 

 

THIS WARRANTY GIVES YOU SPECIFIC LEGAL 
RIGHTS,  AND  YOU  MAY  HAVE  OTHER  RIGHTS 
THAT VARY FROM STATE TO STATE. 

 

For prompt warranty service, notify the installer, who, in 
turn will notify the distributor from whom he purchased 
the boiler. If this does not result in corrective action, 
contact Boyertown Furnace Company with details in 
support of the warranty claim. All claims must be 
processed through proper trade channels. 

 

Boyertown Furnace Company 

PO Box 100 

156 Holly Road 

Boyertown, Pa. 19512 

Phone - 610-369-1450 

 

Effective 10/1/2015 

Limited Warranty  

                      Trio Commercial Cast Iron Water Boilers 

Summary of Contents for TRIO PC10470

Page 1: ...OILERS PC6230 PC12590 INSTALLATION AND OPERATOR S MANUAL Keep these instructions with the boiler at all times for future reference BOYERTOWN FURNACE CO PO Box 100 BOYERTOWN PA 19512 1 610 369 1450 www...

Page 2: ...e resulting from changes made in the field to the boiler or its components or from improper installation Failure to comply could result in severe personal injury death or substantial property damage Y...

Page 3: ...CO poisoning are often confused with influenza and the highest incidence of poisoning occurs at the heating season which is during flu season A victim may not experience all of the listed symptoms Su...

Page 4: ...x Call your gas utility company and your local heating contractor from outside the building and notify police and fire department Notice Concealed Damage If you discover damage to the burner boiler or...

Page 5: ...and Combustion Air 7 Boiler Block Assembly 8 Boiler Trim Piping 11 System Piping 12 Jacket Installation 12 Venting 18 Burner Installation 20 Fuel Piping 21 Wiring 21 Operation 23 Burner Settings 24 Ma...

Page 6: ...Rating Sq Ft 1600 2040 2465 2910 3335 3760 4195 Water Content Gals 17 20 23 26 29 32 35 Maximum Operating Pressure 58 PSI Approx Shipping Weight Lbs 1170 1300 1435 1540 1660 1785 1900 Dimensions Cabi...

Page 7: ...installed on combustible flooring The boiler is approved for installation on non combustible flooring only The boiler must not be installed on carpeting or vinyl flooring Minimum clearances to combust...

Page 8: ...g the opening size required to provide the free area specified If the design and free area is not known it may be assumed that wood louvers will have 20 25 free area and metal louvers and grills will...

Page 9: ...etely fill all of the channels in the rear element with sealant to ensure edge seal between elements Figure 3 6 Bring the intermediate element to the rear element and place the top twin taper nipple i...

Page 10: ...split or field assembled will need to be hydrostatic pressure tested in accordance with Section IV of the ASME Boiler and Pressure Code at a pressure equal to 1 1 2 times the maximum allowable pressu...

Page 11: ...2mm nuts provided Boiler Trim Piping 1 Install the Hydrolevel immersion well in upper right side tapping of the rear boiler section Install the temperature sensor all the way into the well until it hi...

Page 12: ...d strain on the safety valve body Discharge piping should terminate 6 above the floor to eliminate damage to the structure or personal injury It should be piped to a location where it can be inspected...

Page 13: ...13...

Page 14: ...of the boiler as the aquastat immersion well Figure 1 Insulation Installation Cut the 3 x 48 x 87 insulation to the appropriate widths as listed below 6 Section 25 4 x 87 7 Section 30 x 87 8 Section 3...

Page 15: ...Side Panels The boiler side panels are designed to telescope to the appropriate length in order to fit any size boiler See Figure 2 below for front side and Figure 3 for rear side jacket panels Figure...

Page 16: ...ose located in the boiler mounting brackets Fasten the sides to the brackets using six 10 x 3 4 hex washer sheet metal screws Install three 8 x 1 2 hex washer head self drilling screws in the holes as...

Page 17: ...el 3 Run the sensor through the mounting brackets and the jacket side panel Install Top Panels Install stiffener onto bottom side of rear top panel using double faced tape as per figure 7 Place rear t...

Page 18: ...and thermostat wires if applicable to the control See electrical diagrams for proper connections 4 HydroLevel 3250 Plus The overall range of the High Limit is from 1300 F to 2200 F Typically it would...

Page 19: ...e lower temperatures produced by higher efficiency furnaces Evidence of potential or existing chimney damage should be determined by visual inspection of the chimney and liner Exterior indicators such...

Page 20: ...rence in pressure between the air in the vicinity to the regulator and the combustion air supply Ensure that the barometric damper is accessible for adjustment With the burner operating use a draft ga...

Page 21: ...cal connections to this boiler must be made in accordance with all applicable local codes and the latest revision of the National Electrical Code ANSI NFPA 70 Install a separate circuit properly rated...

Page 22: ...22...

Page 23: ...l burner nozzle or gas burner orifice to ensure that the right size and type is properly installed See preliminary settings for proper nozzle size and type 5 Check electrode flame rod settings as they...

Page 24: ...9 0 LP 1 742 000 1 0 8 2 2 1 5 10 2 11 0 PC12590 Beckett CG10 5 Nat 826 000 1 0 8 1 2 1 6 10 2 9 0 LP 1 826 000 1 0 8 2 1 1 6 10 2 11 0 Note 1 Requires Beckett Propane Restrictor Conversion Kit Inclu...

Page 25: ...e temperature control cover as needed and note temperature setting With the burner running reduce the high limit setting until the burner shuts off Return the high limit to its original setting 3 Prim...

Page 26: ...ntenance requirements Vent System Chimney Vent Inspect the chimney to ensure its cleanliness proper sizing and condition Remove any accumulation that may have occurred at the clean out door Inspect an...

Page 27: ...or corrosive water or atmosphere 5 Owner will be responsible for return of faulty components to Boyertown Pa freight pre paid Boyertown Furnace will not be responsible for 1 Components Manufactured b...

Page 28: ...led Vent size checked against furnace manual and codes Burner Operation Oil Burner Model _________________Nozzle _______GPH _______Deg ____Type_______ Burner Pump Pressure ______________ Gas Burner Mo...

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Page 32: ...____________ Serial Number ________________________ Name of Purchaser _________________________________________________________________________ Purchaser s Address ____________________________________...

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