PureFlow AirDog AirDog II-5G Installation Manual Download Page 27

PureFlow AirDog® 

AirDog® II-5G DF-165 

 

2011-2016 6.7L Powerstroke 

Section 15 (Continued) 

 

Warranty Procedure 

27 

 

 
IN THE EVENT THAT THE BUYER DOES NOT AGREE WITH THIS AGREEMENT, THE BUYER MAY 
PROMPTLY RETURN THE PRODUCT, IN A NEW AND UNUSED CONDITION, WITH A DATED PROOF 
OF PURCHASE, TO THE PLACE OF PURCHASE WITHIN THIRTY (30) DAYS FROM THE DATE OF 
PURCHASE FOR A FULL REFUND.  THE BUYER AGREES THAT THE INSTALLATION OF THIS 
PRODUCT CONFIRMS THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND 
ACCEPTS THE TERMS AND CONDITIONS OF THIS AGREEMENT.  

 

Warranty Procedure

 

 

In the unlikely event a warranty appears as if it may be warranted, the following steps are taken: 

1

 

The customer discussed the symptoms of the problem with a PureFlow AirDog Technician.  The 

customer is to have the system Serial Number and Model Number available for the Technician 
when the call is made.  This will expedite all steps of the process. 

2

 

The customer performs any and all tests requested by the PureFlow AirDog Technician.  This is done to 

isolate the potential problem while eliminating potential installation or maintenance related issues, 

3

 

If the PureFlow AirDog Technician determines based on the customer feedback concerning the 

requested testing that system may be at fault, the customer is advised that all returned pumps are 
tested upon arrival and should this returned pump perform at design criteria upon arrival, the 
customer will be charged a $50.00 fee. 

4

 

The PureFlow AirDog Technician will first request the customer’s phone number in the event the phone 

call is accidentally disconnected and then transfer the customer to a PureFlow AirDog Customer 
Service Representative.  Should a Customer Service Representative not be available, the Technician 
will offer the Customer the option to hold, call back, or receive a return call. 

5

 

The PureFlow AirDog Customer Service Representative will check to determine if the customer’s 

Warranty Registration Card is on file. 
a.

 

If no Warranty Registration is found, the customer will be required to supply the original 
purchase receipt showing the purchase date. 

b.

 

If no Warranty Registration is found, the customer will be advised of the options should the 
system in question is out of the default warranty period (1 year). 

6

 

The PureFlow AirDog Customer Service Representative will request the customer information, including: 

Name, Address, Phone Number, Model Number, Serial Number, Year / Make / Model of vehicle, 
Name of Dealer purchased from, Purchase Date, Description of Problem, Customers’ understanding 
of the resolution, and customer credit card information. 

7

 

PureFlow AirDog will cover Ground Shipping charges to ship the replacement unit and will include a 

prepaid shipping label for the return of the defective unit.  Any additional items ordered at the time 
of the replacement shipment will include their portion of the shipping cost. 

8

 

A period of 15 Calendar Days from the time of shipment is provided for the receipt of the defective unit 

at the PureFlow AirDog facility.  Failure to return ship the defective unit to arrive within the defined 
time period will result in a charge of $250.00 against the customer’s credit card as the purchase 
cost of the defective unit.

 

 

 PFT Bulletin No. 

201-1-0400

 

 

 

                        Revised February 2, 2021

 

Summary of Contents for AirDog II-5G

Page 1: ...2016 6 7L Powerstroke PROTECTED BY CANADIAN PATENT US PATENTS AUSTRALIAN PATENT 2 108 391 5 355 860 5 746 184 6 729 310 2005101054 NEW ZEALAND PATENT 532356 Additional Foreign Patents Pending in Europ...

Page 2: ...PureFlow AirDog AirDog II 5G DF 165 2011 2016 6 7L Powerstroke 2 SMALL and COMPACT 7 Long X 3 2 Wide X 10 Tall...

Page 3: ...ication is preset at 65psi from factory for a stock application The regulator is adjustible up to 75 psi for fine tuning the system for performance upgrades WARNING RUNNING THE PUMP ABOVE 75PSI WILL D...

Page 4: ...Quick Connect System The SAE J2044 quick connect system is the most commonly used system in the automotive industry The images below show the formation of SAE J2044 connection To connect the assemblie...

Page 5: ...ets Section 5 Pump Mounting FUEL LINES Section 6 Fuel Line Assembly Section 7A Supply Line to Engine Crew Cab Section 7B Supply Line to Engine Single Cab Section 8 Suction Line from Tank Section 9 Ret...

Page 6: ...INE RETURN LINE to the fuel tank as it was from the factory when the installation is complete If any installation procedure is uncertain contact PUREFLOWAIRDOG for technical assistance SAFETY GUIDELIN...

Page 7: ...5E 2 010 HD 1 Bundle of Plastic Ties 5H 2 1 06 12 1 Spacer 010 3C 0003 A P 1 14ft of Fuel Line HS14 3 1 2 Straight Hose Quick Connect Fitting FQC12S 1 1 2 90 Hose Quick Connect Fitting FQC1290 1 3 8...

Page 8: ...PureFlow AirDog AirDog II 5G DF 165 2011 2016 6 7L Powerstroke 8 ILLUSTRATION OF COMPONENTS...

Page 9: ...er base as illustrated in figures 1 2 and 3 Using a 3 4 deep socket torque the fittings to 180in lb or 15ft lb DO NOT overtighten the fittings or damage may occur 4 2 Dip the threaded end of the 06J20...

Page 10: ...should look like figure 6 4 4 Attach the AirDog II 5G to the frame bracket assembly as shown in figure 7 using the supplied hardware in the mounting bracket hardware kit The brackets are universal and...

Page 11: ...pump NOTE The supply lines are Yellow and the return lines are Blue 5 2 Remove the factory quick connects by first lifting the lock 1 to the unlock position then by pressing down on the tab 2 while pu...

Page 12: ...e the factory fuel pump and remove the factory pump 5 4 While there is clear access to the factory suction line cut the rubber line off of the hard line This is the yellow line closest to the fuel tan...

Page 13: ...s Tighten until the lock washers are flat DO NOT OVERTIGHTEN OR DAMAGE TO THE PLATES MAY OCCURE Be sure to tuck the AirDog II 5G as far up as possible without it rubbing on anything to prevent damage...

Page 14: ...it into the fuel line HS14 until all three barbs are covered Figures 17 and 18 The fuel line end should look like Figure 18 6 2 Now plug that fuel line with that fitting into the connection on the ei...

Page 15: ...nstallation between the Single Cab and Quad Cab applications will vary slightly If your application is a single cab continue to section 7B 7A 1 The factory supply line Yellow that was disconnected fro...

Page 16: ...member Refer to Fig 22 You may need to use a fuel line quick disconnect tool Fig 23 This tool can be picked up at any local auto parts store Once removed discard the factory line 7B 2 Now assemble one...

Page 17: ...uel line along the frame as mentioned in step 6 3 to the Engine port in the AirDog Cut the fuel line to length and insert fuel line end FQC12S per step 6 1 Once the fitting is installed connect it to...

Page 18: ...ifferent fittings from one another for the next step Crew Cab trucks will need to use an FQC1290 fitting and the Single Cab trucks will need to use the FQC12S fitting 8 2 For Crew Cab applications ass...

Page 19: ...he fuel line Reference section 6 using fuel line end FCQ38S and plug it into the J2044 male connection on the return Y A click will be heard once the fitting is properly connected 9 3 Run the fuel lin...

Page 20: ...Holder to the Vehicle 10 1 Secure the relay and fuse holder to the vehicle Be sure to rout the wires away from any moving parts The relay is illustrated below in figure 36 The fuse holder mounting is...

Page 21: ...nnected to the battery or the alternator Connecting the power supply leads to the alternator instead of the battery will create a corrosion free connection Black Red 10 3 Route the power supply leads...

Page 22: ...ECKING FOR EXCESSIVE PUMP NOISE NOTE Each AirDog II has been manufactured in a Quality Controlled process and wet tested for operation and performance before shipment This is a smooth running system W...

Page 23: ...xperience excessive water in fuel conditions When installing the water separator be sure to clean the underside of the AirDog base Follow the instructions printed on the pre filter for proper tighteni...

Page 24: ...Gerotor CLEANING DEBRIS CHECKING FOR DAMAGE IN TO THE GEROTOR ASSEMBLY STEP 4 Remove the O rings and clean inspect the inside of the Gerotor pocket STEP 5 Reinstall the center gear STEP 6 Align and in...

Page 25: ...ely PRESSURE ADJUSTMENT FOR THE 6 7L POWERSTROKE Turn the adjuster screw counter clockwise to reduce the output pressure or clockwise to increase the pressure Be sure to re torque the jam nut after ad...

Page 26: ...event shall the SELLER be liable for any special incidental indirect or consequential damages of any kind or nature whether or not the BUYER of the PRODUCT was advised of the possibility of damage or...

Page 27: ...he event the phone call is accidentally disconnected and then transfer the customer to a PureFlow AirDog Customer Service Representative Should a Customer Service Representative not be available the T...

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