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RECOMMENDED SPARES 

 

KOPkits. The basic Isochem KOPkit consists of 
the following parts which are recommended as 
spares: 

 

Drive Shaft 
Idler Shaft 
Drive Gear 
Idler Gear 
Drive Keys 
Bearings 
Wear Plates 

Bearing Lock Pins 
Magnet Retaining Rings  
Drive Gear Retaining Rings 
Idler Gear Retaining Rings 
Housing O-Rings 
Can O-Ring 

 

A KOPkit is completely identified by placing the 
letter "K" before the pump significant model 
number and deleting the hyphens. Example:    
A KOPkit for a GMC6-ACC-KKO pump would 
be designated as KGMC6ACCKKO. 

 

 

4.   General maintenance precautions to observe 

are: 

 

 

Drain and flush pump and magnetic drive 
before any pump disassembly. Access to 
the magnetic drive area is provided by a 
drain connection in the pump main cover. 

 

 

The exposed magnets on the drive 
magnet assembly are very fragile and will 
chip easily. Use extreme care in handling 
them. 

 

 

Don't wear a wrist watch in the vicinity of 
the drive or driven magnets as it may be 
damaged. 

 

 

Take care to avoid particles or objects 
from attaching themselves to the drive 
magnets. It is difficult to remove small 
particles and larger objects could be 
attracted with enough force to break the 
magnets. 

 

 

Be careful during disassembly and 
reassembly of the drive and driven 
magnet assemblies. Assembly and 
disassembly can best be described as a 
feat of strength. The attraction forces 

are high and when the magnets come close  
together  there is a strong tendency to snap 
together  suddenly, possibly causing 
pinching or worse to fingers. The attraction 
forces are strongest on the GMC12  and 
GMC16 pumps. Your representative is fully 
equipped and prepared to provide 
maintenance support. See Figure 2. 

 
 
 

 

 

5.    Caution. Do not machine the magnets in the   

drive or driven magnet assemblies. The dust 
that would be produced is highly inflammable. 

 

6.    The significant model number stamped on the 

pump nameplate, identifies the pump type and 
other details. Refer to the significant model 
number chart if you are unsure of exactly what 
type of pump you have. 

 

Always refer to the full model and serial 
number in any correspondence with your 
Isochem representative. Drawings and a 
consolidated bill of materials for each Isochem 
pump are included in this manual. 
Recommended spare parts are denoted on the 
consolidated bill of materials. 

Summary of Contents for Isochem GM12 Series

Page 1: ...Installation Operation Maintenance Instruction All Models Isochem GEARCHEM PUMPS Bulletin No IOM ISO 4000 Rev B...

Page 2: ......

Page 3: ...LATION REMOVAL 12 DISASSEMBLY REASSEMBLY PEDESTAL 13 TROUBLESHOOTING 14 PUMP SPECIFICATION CHART 15 EXPLODED VIEW DRAWING GMH8 SERIES 16 GMC12 SERIES 17 GMC16 SERIES 18 PEDESTALS 19 SIGNIFICANT MODEL...

Page 4: ...ts which can run decoupled without losing their magnetic strength provided magnet temperature does not exceed 450 F 232 C Note If the pump is allowed to run for an extended period of time decoupled hi...

Page 5: ...er motor rotation before final piping 4 To check system operation installation of vacuum pressure gauges in the suction and discharge lines is recommended 5 Keep suction lines short and straight to mi...

Page 6: ...draining of the magnetic coupling area because this area will not self drain There is a drain plug in the front housing for access to this area OPERATION 1 Prior to operation make sure all suction pi...

Page 7: ...ored to original performance by replacing the idler gear alone Note Extended life bearings must be used only with extended life shafts 1 When changing a pump from one service to another be sure to che...

Page 8: ...gnets It is difficult to remove small particles and larger objects could be attracted with enough force to break the magnets Be careful during disassembly and reassembly of the drive and driven magnet...

Page 9: ...s 4 5 11 The gears can be removed from the shafts by removing one of the retaining rings and sliding the gear off the shaft 12 Inspect all parts for signs of wear or damage The maximum diametrical cle...

Page 10: ...S SD2580 DISASSEMBLY 1 Close discharge and suction valves 2 Disconnect power source to motor 3 Flush and drain pump then remove pump from the piping Do not forget to drain the can area through the fro...

Page 11: ...the pump drive shaft in the order listed retaining ring Item 14 key Item 8 driven magnet assembly Item 18 with the short hub side towards the front housing and retaining ring Item 14 Note Only new re...

Page 12: ...em 28 If the pump has the double can option remove the nipples Item 66 first then the double can Item 27 The double can has an integral can ring welded to it Now the containment can Item 26 can be rem...

Page 13: ...n without binding 9 Reinstall pump in system open inlet and discharge valves and check for leaks Start pump Monitor pump for 5 10 minutes for signs of binding excessive noise and high motor amperage d...

Page 14: ...part with a screwdriver or hand chisel but this should be done very carefully with only nominal force 3 In most instances the heat transfer cement adheres to the pump and not the inner surfaces of the...

Page 15: ...riction 5 Thin liquid or accept lower flow 6 Correctly set or repair relief valve 7 Increase suction pressure 8 Inspect and repair as required PUMP GRADUALLY LOSES PRIME 1 Air leak in suction 2 Suctio...

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Page 39: ...38 Installation Operation Maintenance Instruction All Models Isochem GEARCHEM PUMPS Bulletin No IOM ISO 4000 Rev B ADDENDUM 7 2015...

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Page 108: ...hem GEARCHEM PUMPS Bulletin No IOM ISO 4000 Rev B All Models Pulsafeeder Inc A unit of IDEX Corporation 2883 Brighton Hnrietta Town Line Road Rochester NY 14623 1 585 292 8000 www pulsa com pulsa idex...

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