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PIM60.245

Feb. 2022 / Rev. 2.0 DS-PIM60.125-EN

www.pulspower.com

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All parameters are specified at 24V, 2.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

1.

Intended Use

This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control,
process control, monitoring, measurement, Audio/Video, information or communication equipment or the like.

Do not use this device in equipment, where malfunctioning may cause severe personal injury or threaten human life without
additional appropriate safety devices, that are suited for the end-application. If this device is used in a manner outside of
its specification, the protection provided by the device may be impaired.

Do not use this device on AC 100V mains with more than 1.9A load when the application is sensitive to short output voltage
dips during mains interruptions even with a length shorter than 20ms.

Without additional measures to reduce the conducted emissions on the output (e.g. by using a filter), the device is not
suited  to  supply  a  local  DC  power  network  in  residential,  commercial  and  light-industrial  environments.  No  restrictions
apply for local DC power networks in industrial environments.

2.

Installation Instructions

DANGER

Risk of electrical shock, fire, personal injury or death.

– Turn power off before working on the device. Protect against inadvertent re-powering.
– Do not open, modify or repair the device.
– Use caution to prevent any foreign objects from entering the housing.
– Do not use in wet locations or in areas where moisture or condensation can be expected.
– Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.

Obey the following installation instructions:

This device may only be installed and put into operation by qualified personnel. This device does not contain serviceable
parts.  The  tripping  of  an  internal  fuse  is  caused  by  an  internal  defect.  If  damage  or  malfunction  should  occur  during
installation or operation, immediately turn power off and send unit to the factory for inspection.

Install device in an enclosure providing protection against electrical, mechanical and fire hazards. Install the device onto a
DIN rail according to EN 60715 with the input terminals on the bottom of the device.

Make  sure  that  the  wiring  is  correct  by  following  all  local  and  national  codes.  Use  appropriate  copper  cables  that  are
designed  for  a  minimum  operating  temperature  of  +60°C  for  ambient  temperatures  up  to  +45°C,  +75°C  for  ambient
temperatures up to +60°C and +90°C for ambient temperatures up to +70°C. Ensure that all strands of a stranded wire enter
the terminal connection. Unused screw terminals should be securely tightened.

The device is designed for pollution degree 2 areas in controlled environments. No condensation or frost is allowed. The
enclosure of the device provides a degree of protection of IP20. The enclosure does not provide protection against spilled
liquids.

The device is designed for overvoltage category II zones. Below 2000m altitude the device is tested for impulse withstand
voltages up to 4kV, which corresponds to OVC III according to IEC 60664-1.

The  device  is  designed  as  “Class  of  Protection”  I  equipment  according  to  IEC  61140.  Do  not  use  without  a  proper  PE
(Protective Earth) connection.

The device is suitable to be supplied from TN, TT or IT mains networks. The continuous voltage between the input terminal
and the PE potential must not exceed 300Vac. A disconnecting means shall be provided for the input of the device.

The device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do not
cover ventilation grid!

The device is designed for altitudes up to 5000m (16 400ft). Above 2000m (6560ft) a reduction in output current is required.

Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 0mm left and right side. Increase
the 0mm to 15mm in case the adjacent device is a heat source.

The  device  is  designed,  tested  and  approved  for  branch  circuits  up  to  20A  without  additional  protection  device.  If  an
external fuse is utilized, do not use circuit breakers smaller than 6A B- or 4A C-Characteristic to avoid a nuisance tripping
of the circuit breaker.

The maximum surrounding air temperature is +70°C (158°F). The operational temperature is the same as the ambient or
surrounding air temperature and is defined 2cm below the device. The device is designed to operate in areas between 5%
and 95% relative humidity.

Summary of Contents for Piano PIM60.245

Page 1: ...made of a high grade reinforced molded material which permits surrounding temperatures up to 70 C The PIANO family is a compact industrial grade DIN rail power supply series that focuses on the essential features needed in today s industrial applications The excellent cost performance ratio does not compromise quality or reliability Output voltage DC 24V Nominal Adjustment range 24 28V Factory set...

Page 2: ...antly changing the information in this data sheet is subject to revision We therefore kindly ask you to always use the latest issue of this document available under www pulspower com No part of this document may be reproduced or utilized in any form without our prior permission in writing Packaging and packaging aids can and should always be recycled The product itself may not be disposed of as do...

Page 3: ...ctrical mechanical and fire hazards Install the device onto a DIN rail according to EN 60715 with the input terminals on the bottom of the device Make sure that the wiring is correct by following all local and national codes Use appropriate copper cables that are designed for a minimum operating temperature of 60 C for ambient temperatures up to 45 C 75 C for ambient temperatures up to 60 C and 90...

Page 4: ... Fig 3 1 Shut down voltage typ 54Vac Steady state value see Fig 3 1 External input protection See recommendations in chapter 2 AC 100V AC 120V AC 230V Input current typ 1 15A 1A 0 6A At 24V 2 5A see Fig 3 1 Power factor typ 0 58 0 55 0 47 At 24V 2 5A see Fig 3 4 Start up delay typ 50ms 50ms 48ms See Fig 3 2 typ 18ms 18ms 18ms At 24V 2 5A constant current load 0mF load capacitance see Fig 3 2 Rise ...

Page 5: ...impact on the inrush current value The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch on AC 100V AC 120V AC 230V typ 12A 15A 36A At 40 C ambient cold start Inrush current Ipeak typ 10A 12A 30A At 25 C ambient cold start max 15A 18A 44A At 40 C ambient cold start max 12A 15A 36A At 25 C ambient cold start Inrush energy I2 t max 0 2A2 s 0 3A2 s...

Page 6: ...d value which can be achieved Factory settings typ 24 1V 0 2 at full load cold unit Line regulation max 10mV Between 90 and 300Vac Load regulation max 100mV Between 0 and 2 5A static value see Fig 6 1 Ripple and noise voltage max 100mVpp Bandwidth 20Hz to 20MHz 50Ohm Output current nom 2 5A At 24V and an ambient temperature below 60 C nom 1 9A At 24V and 70 C ambient temperature nom 2 1A At 28V an...

Page 7: ...voltage remains within specification following the loss of input power The hold up time is output load dependent At no load the hold up time can be up to several seconds The green DC OK LED is also on during this time AC 100V AC 120V AC 230V Hold up time typ 14ms 24ms 113ms At 24V 2 5A typ 38ms 58ms 230ms At 24V 1 25A min 11ms 19ms 90ms At 24V 2 5A min 30ms 46ms 184ms At 24V 1 25A Fig 7 1 Hold up ...

Page 8: ...3W 0 3W 0 4W At no load typ 3 8W 3 5W 3 4W At 24V 1 25A half load typ 7 1W 6 2W 5 4W At 24V 2 5A full load The average efficiency is an assumption for a typical application where the device is loaded with 25 of the nominal load for 25 of the time 50 of the nominal load for another 25 of the time 75 of the nominal load for another 25 of the time and with 100 of the nominal load for the rest of the ...

Page 9: ...4V 1 25A and 25 C 10 MTBF MTBF stands for Mean Time Between Failure which is calculated according to statistical device failures and indicates reliability of a device It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product The MTBF figure is a statistical representation of the likelihood of a device to fail A MTBF figure of ...

Page 10: ...Fig 11 1 Functional diagram 12 Terminals And Wiring The terminals are IP20 Finger safe constructed and suitable for field and factory wiring All Terminals Type Screw terminals Solid wire max 6mm2 Stranded wire max 4mm2 American Wire Gauge AWG 20 10 Max wire diameter including ferrules 2 8mm Wire stripping length 7mm 0 28inch Recommended tightening torque 1Nm 9lb in Screwdriver 3mm slotted or Phill...

Page 11: ...13 Front Side And User Elements A Input Terminals N Neutral conductor input L Phase Line input PE Protective Earth B OutputTerminals Dual terminals for the negative and positive pole Both poles are internally connected Positive output Negative return output C DC OK LED green The LED is on when the output voltage is above 18V Fig 13 1 Front side D Output voltage adustment potentiometer ...

Page 12: ...n input EN 61000 4 5 L N 2kV Criterion A N L PE 4kV Criterion A Surge voltage on output EN 61000 4 5 1kV Criterion A PE 1kV Criterion A Conducted disturbance EN 61000 4 6 0 15 80MHz 10V Criterion A Voltage dips EN 61000 4 11 0 of 100Vac 0Vac 20ms Criterion A C 40 of 100Vac 40Vac 200ms Criterion C 70 of 100Vac 70Vac 500ms Criterion A 0 of 120Vac 0Vac 20ms Criterion A 40 of 120Vac 48Vac 200ms Criter...

Page 13: ...w the derated current limits in order not to overload the unit Humidity 5 to 95 r h According to IEC 60068 2 30 No condensation allowed Atmospheric pressure 110 54kPa See Fig 15 2 for details Altitude Up to 5000m 16 400ft See Fig 15 2 for details Over voltage category II According to IEC 60664 1 for altitudes 5000m Impulse withstand voltage 4kV according to over voltage category III Input to PE Ac...

Page 14: ...T mains typ 40μA 90μA At 120Vac 60Hz TN TT mains IT mains typ 70μA 140μA At 230Vac 50Hz TN TT mains IT mains max 40μA 70μA At 110Vac 50Hz TN TT mains IT mains max 50μA 110μA At 132Vac 60Hz TN TT mains IT mains Touch current leakage current max 100μA 180μA At 264Vac 50Hz TN TT mains IT mains 17 Dielectric Strength The output voltage is floating and has no ohmic connection to the ground The output i...

Page 15: ... similar products for supply voltages up to 1100V Particular requirements and tests for switch mode power supply units and transformers for switch mode power supply units ISA 71 04 1985 Manufacturer s Declaration Online Document Airborne Contaminants Corrosion Test Severity Level G3 Harsh H2S 100ppb NOx 1250ppb Cl2 20ppb SO2 300ppb Test Duration 3 weeks which simulates a service life of at least 1...

Page 16: ...tion Russia Kazakhstan and Belarus 8504408200 8504409000 20 Physical Dimensions And Weight Width 36mm 1 42 Height 90mm 3 54 Depth 91mm 3 58 The DIN rail height must be added to the unit depth to calculate the total required installation depth Weight 235g 0 5lb DIN rail Use 35mm DIN rails according to EN 60715 or EN 50022 with a height of 7 5 or 15mm Housing material High grade polycarbonate ABS bl...

Page 17: ...UNDANCY Do not use this device to build redundant systems since there is no monitoring DC OK signal included 21 5 TWO PHASE OPERATION The power supply can also be operated on two phases of a three phase system Such a phase to phase connection is allowed as long as the supplying voltage is below 240V 10 Ensure that the wire which is connected to the N terminal is appropriately fused 21 6 USE IN A T...

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