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PIM60.245

Feb. 2022 / Rev. 2.0 DS-PIM60.125-EN

www.pulspower.com

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All parameters are specified at 24V, 2.5A, 230Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

21. Application Notes

21.1. CHARGING OF BATTERIES

Do not use the power supply to charge batteries.

21.2. SERIES OPERATION

Power  supplies  of  the  same  type  can  be  connected  in  series  for  higher  output
voltages. It is possible to connect as many units in series as needed, providing the
sum  of  the  output  voltage  does  not  exceed  150Vdc.  Voltages  with  a  potential
above 60Vdc must be installed with a protection against touching.

Avoid return voltage (e.g. from a decelerating motor or battery) which is applied
to the output terminals.

Keep an installation clearance of 15mm (left / right) between two power supplies
and avoid installing the power supplies on top of each other.

Pay attention that leakage current, EMI, inrush current, harmonics will increase
when using multiple power supplies.

21.3. PARALLEL USE TO INCREASE OUTPUT POWER

Do not use parallel devices for higher output currents.

21.4. PARALLEL USE FOR 1+1 REDUNDANCY

Do not use this device to build redundant systems since there is no monitoring (DC-OK signal) included.

21.5. TWO PHASE OPERATION

The power supply can also be operated on two phases of a three-phase-system.
Such a phase-to-phase connection is allowed as long as the supplying voltage is
below 240V

+10%

.

Ensure that the wire, which is connected to the N-terminal, is appropriately fused.

21.6. USE IN A TIGHTLY SEALED ENCLOSURE

When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher than
outside. In such situations, the inside temperature defines the ambient temperature for the power supply.

The power supply is placed in the middle of the box, no other heat producing items are inside the box. The temperature
sensor inside the box is placed in the middle of the right side of the power supply with a distance of 1cm. The following
measurement results can be used as a reference to estimate the temperature rise inside the enclosure.

Case A

Case B

Enclosure size

110x180x165mm
Rittal Typ IP66 Box
PK 9516 100
plastic

110x180x165mm
Rittal Typ IP66 Box
PK 9516 100
plastic

Input voltage

230Vac

230Vac

Load

24V, 2A; (=80%)

24V, 2.5A; (=100%)

Temperature inside the box

28.6°C

30.2°C

Temperature outside the box

21°C

21°C

Temperature rise

7.6K

9.2K

Summary of Contents for Piano PIM60.245

Page 1: ...made of a high grade reinforced molded material which permits surrounding temperatures up to 70 C The PIANO family is a compact industrial grade DIN rail power supply series that focuses on the essential features needed in today s industrial applications The excellent cost performance ratio does not compromise quality or reliability Output voltage DC 24V Nominal Adjustment range 24 28V Factory set...

Page 2: ...antly changing the information in this data sheet is subject to revision We therefore kindly ask you to always use the latest issue of this document available under www pulspower com No part of this document may be reproduced or utilized in any form without our prior permission in writing Packaging and packaging aids can and should always be recycled The product itself may not be disposed of as do...

Page 3: ...ctrical mechanical and fire hazards Install the device onto a DIN rail according to EN 60715 with the input terminals on the bottom of the device Make sure that the wiring is correct by following all local and national codes Use appropriate copper cables that are designed for a minimum operating temperature of 60 C for ambient temperatures up to 45 C 75 C for ambient temperatures up to 60 C and 90...

Page 4: ... Fig 3 1 Shut down voltage typ 54Vac Steady state value see Fig 3 1 External input protection See recommendations in chapter 2 AC 100V AC 120V AC 230V Input current typ 1 15A 1A 0 6A At 24V 2 5A see Fig 3 1 Power factor typ 0 58 0 55 0 47 At 24V 2 5A see Fig 3 4 Start up delay typ 50ms 50ms 48ms See Fig 3 2 typ 18ms 18ms 18ms At 24V 2 5A constant current load 0mF load capacitance see Fig 3 2 Rise ...

Page 5: ...impact on the inrush current value The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch on AC 100V AC 120V AC 230V typ 12A 15A 36A At 40 C ambient cold start Inrush current Ipeak typ 10A 12A 30A At 25 C ambient cold start max 15A 18A 44A At 40 C ambient cold start max 12A 15A 36A At 25 C ambient cold start Inrush energy I2 t max 0 2A2 s 0 3A2 s...

Page 6: ...d value which can be achieved Factory settings typ 24 1V 0 2 at full load cold unit Line regulation max 10mV Between 90 and 300Vac Load regulation max 100mV Between 0 and 2 5A static value see Fig 6 1 Ripple and noise voltage max 100mVpp Bandwidth 20Hz to 20MHz 50Ohm Output current nom 2 5A At 24V and an ambient temperature below 60 C nom 1 9A At 24V and 70 C ambient temperature nom 2 1A At 28V an...

Page 7: ...voltage remains within specification following the loss of input power The hold up time is output load dependent At no load the hold up time can be up to several seconds The green DC OK LED is also on during this time AC 100V AC 120V AC 230V Hold up time typ 14ms 24ms 113ms At 24V 2 5A typ 38ms 58ms 230ms At 24V 1 25A min 11ms 19ms 90ms At 24V 2 5A min 30ms 46ms 184ms At 24V 1 25A Fig 7 1 Hold up ...

Page 8: ...3W 0 3W 0 4W At no load typ 3 8W 3 5W 3 4W At 24V 1 25A half load typ 7 1W 6 2W 5 4W At 24V 2 5A full load The average efficiency is an assumption for a typical application where the device is loaded with 25 of the nominal load for 25 of the time 50 of the nominal load for another 25 of the time 75 of the nominal load for another 25 of the time and with 100 of the nominal load for the rest of the ...

Page 9: ...4V 1 25A and 25 C 10 MTBF MTBF stands for Mean Time Between Failure which is calculated according to statistical device failures and indicates reliability of a device It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product The MTBF figure is a statistical representation of the likelihood of a device to fail A MTBF figure of ...

Page 10: ...Fig 11 1 Functional diagram 12 Terminals And Wiring The terminals are IP20 Finger safe constructed and suitable for field and factory wiring All Terminals Type Screw terminals Solid wire max 6mm2 Stranded wire max 4mm2 American Wire Gauge AWG 20 10 Max wire diameter including ferrules 2 8mm Wire stripping length 7mm 0 28inch Recommended tightening torque 1Nm 9lb in Screwdriver 3mm slotted or Phill...

Page 11: ...13 Front Side And User Elements A Input Terminals N Neutral conductor input L Phase Line input PE Protective Earth B OutputTerminals Dual terminals for the negative and positive pole Both poles are internally connected Positive output Negative return output C DC OK LED green The LED is on when the output voltage is above 18V Fig 13 1 Front side D Output voltage adustment potentiometer ...

Page 12: ...n input EN 61000 4 5 L N 2kV Criterion A N L PE 4kV Criterion A Surge voltage on output EN 61000 4 5 1kV Criterion A PE 1kV Criterion A Conducted disturbance EN 61000 4 6 0 15 80MHz 10V Criterion A Voltage dips EN 61000 4 11 0 of 100Vac 0Vac 20ms Criterion A C 40 of 100Vac 40Vac 200ms Criterion C 70 of 100Vac 70Vac 500ms Criterion A 0 of 120Vac 0Vac 20ms Criterion A 40 of 120Vac 48Vac 200ms Criter...

Page 13: ...w the derated current limits in order not to overload the unit Humidity 5 to 95 r h According to IEC 60068 2 30 No condensation allowed Atmospheric pressure 110 54kPa See Fig 15 2 for details Altitude Up to 5000m 16 400ft See Fig 15 2 for details Over voltage category II According to IEC 60664 1 for altitudes 5000m Impulse withstand voltage 4kV according to over voltage category III Input to PE Ac...

Page 14: ...T mains typ 40μA 90μA At 120Vac 60Hz TN TT mains IT mains typ 70μA 140μA At 230Vac 50Hz TN TT mains IT mains max 40μA 70μA At 110Vac 50Hz TN TT mains IT mains max 50μA 110μA At 132Vac 60Hz TN TT mains IT mains Touch current leakage current max 100μA 180μA At 264Vac 50Hz TN TT mains IT mains 17 Dielectric Strength The output voltage is floating and has no ohmic connection to the ground The output i...

Page 15: ... similar products for supply voltages up to 1100V Particular requirements and tests for switch mode power supply units and transformers for switch mode power supply units ISA 71 04 1985 Manufacturer s Declaration Online Document Airborne Contaminants Corrosion Test Severity Level G3 Harsh H2S 100ppb NOx 1250ppb Cl2 20ppb SO2 300ppb Test Duration 3 weeks which simulates a service life of at least 1...

Page 16: ...tion Russia Kazakhstan and Belarus 8504408200 8504409000 20 Physical Dimensions And Weight Width 36mm 1 42 Height 90mm 3 54 Depth 91mm 3 58 The DIN rail height must be added to the unit depth to calculate the total required installation depth Weight 235g 0 5lb DIN rail Use 35mm DIN rails according to EN 60715 or EN 50022 with a height of 7 5 or 15mm Housing material High grade polycarbonate ABS bl...

Page 17: ...UNDANCY Do not use this device to build redundant systems since there is no monitoring DC OK signal included 21 5 TWO PHASE OPERATION The power supply can also be operated on two phases of a three phase system Such a phase to phase connection is allowed as long as the supplying voltage is below 240V 10 Ensure that the wire which is connected to the N terminal is appropriately fused 21 6 USE IN A T...

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