EN
CP10.241-S1 Installation Manual
Product Description
The CP10.241-S1 is a DIN-rail mountable single-phase-input power supply, which provides a floating,
stabilized and galvanically separated SELV/PELV output voltage.
Intended Use
This device is designed for installation in an enclosure and is intended for commercial use, such as in
industrial control, process control, monitoring and measurement equipment or the like.
Do not use this device in equipment, where malfunctioning may cause severe personal injury or
threaten human life without additional appropriate safety devices, that are suited for the application.
If this device is used in a manner outside of its specification, the protection provided by the device may
be impaired.
Installation Instructions
Install device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN-rail according to EN 60715 with the input terminals on the bottom of the
device. Other mounting orientations require a reduction in output current.
Make sure that the wiring is correct by following all local and national codes. Use appropriate copper
cables that are designed for a minimum operating temperature of 60°C for ambient temperatures up to
+45°C, 75°C for ambient temperatures up to +60°C and 90°C for ambient temperatures up to +70°C.
Ensure that all strands of a stranded wire enter the terminal connection. Use ferrules for wires on the
input terminals.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or
frost is allowed.
The enclosure of the device provides a degree of protection of IP20. The enclosure does not provide
protection against spilled liquids.
The isolation of the device is designed to withstand impulse voltages of overvoltage category III
according to IEC 60664-1.
The device is designed as “Class of Protection I” equipment according to IEC 61140. Do not use
without a proper PE (Protective Earth) connection.
The device is suitable to be supplied from TN, TT or IT mains networks. The continuous voltage
between the input terminal and the PE potential must not exceed 300Vac.
The input can also be powered from batteries or similar DC sources. The continuous voltage between
the supply voltage and the PE/ground potential must not exceed 375Vdc.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct
airflow and do not cover ventilation grid!
The device is designed for altitudes up to 5000m (16400ft). Above 2000m (6560ft) a reduction in
output current and over voltage category is required.
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 5mm left and
right side. Increase the 5mm to 15mm in case the adjacent device is a heat source. When the device
is permanently loaded with less than 50%, the 5mm can be reduced to zero.
The device is designed, tested and approved for branch circuits up to 32A (IEC) and 30A (UL) without
additional protection device. If an external fuse is utilized, do not use circuit breakers smaller than 6A
B- or C-Characteristic to avoid a nuisance tripping of the circuit breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the
same as the ambient or surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
Installation Instructions for Hazardous Location Areas
The device is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II
Category 3 (Zone 2) environments.
Classification: ATEX: EPS 15 ATEX 1 101 X, II 3G EX ec nC IIC T4 Gc / IECEx EPS 15.0079X
WARNING EXPLOSION HAZARDS!
Use only in standard vertical mounting orientation with the input terminals on bottom of the unit.
Substitution of components may impair suitability for this environment.
Do not disconnect the device or operate the voltage adjustment unless power has been switched off or
the area is known to be non-hazardous.
A suitable enclosure must be provided for the end product, which has a minimum protection of IP54
and fulfils the requirements of the EN 60079-0.
Functional Description
The output is electronically protected against no-load, overload and short circuit and can supply any
kind of loads, including unlimited inductive and capacitive loads. If capacitors with a capacitance >1.5F
are connected, the unit might charge the capacitor in an intermittent mode.
Do not apply return voltages from the load to the output terminals higher than 35V.
The output voltage can be adjusted with a small flat-blade screwdriver on the front of the unit.
The green DC-OK LED reports an output voltage above 90% of the adjusted voltage of a running
device.
The DC-OK relay monitors the output voltage and the contact is closed when the DC-OK LED is on.
Contact ratings: 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A for resistive loads.
The device is equipped with an over-temperature protection. In case of a high temperature, the output
shuts down and starts automatically again after cooling off.
At heavy overloads (when output voltage falls below 13V), the device delivers continuous output
current for 2s. After this, the output is switched off for 18s before a new start attempt is automatically
performed. This cycle is repeated as long as the overload exists.
Devices can be paralleled to increase the output power. The ambient temperature is not allowed to
40°C. The output voltage shall be adjusted to the same value (±100mV) with the same load
conditions on all devices, or the devices can be left with the factory settings. Energize all units at the
same time. It also might be necessary to cycle the input power (turn-off for at least five seconds), if the
output was in overload or short circuit. If more than three devices are connected in parallel, a diode,
fuse or circuit breaker with a rating of 15A or 16A is required on each output.
Same devices can be connected in series for higher output voltages. It is allowed to connect as many
devices in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
In case of an internal defect, a redundant circuit limits the maximum output voltage to 32V. The output
shuts down and automatically attempts to restart.
Technical Data
All values are typical figures specified at 230Vac 50Hz input voltage, 24V
10A output load, 25°C ambient temperature and after a 5 minutes run-in
time unless otherwise noted.
Output voltage
DC 24V
Nominal
Adjustment range
24 – 28Vdc
Factory setting 24.1V
Output current
12.0 – 10.3A
Below +45°C ambient
10.0 – 8.6A
At +60°C ambient
7.5 – 6.5A
At +70°C ambient
Derate linearly b45°C and +70°C
Input voltage AC
AC 100 - 240V
-15% / +10%
Mains frequency
50 – 60Hz
±6%
Input current AC
2.15 / 1.13A
At 120 / 230Vac
Power factor
0.99 / 0.97
At 120 / 230Vac
Input voltage DC
DC 110 - 150V
±20%
Input current DC
2.35A At
110Vdc
Input inrush current
6 / 9A pk
At 120 / 230Vac, 40°C,
cold start
Efficiency
93.6 / 95.2%
At 120 / 230Vac
Power losses
16.4 / 12.1W
At 120 / 230Vac
Hold-up time
37 / 37ms
At 120 / 230Vac
Temperature range
-25 to +70°C
Max. wire size (litz wire)
4mm² Power
terminals
Wire size AWG
AWG 20-10
Power terminals
Max. wire diameter
2.8mm Power
terminals
Wire stripping length
10mm / 0.4inch
Power terminals
Max. wire size (litz wire)
1.5mm²
DC-OK
terminals
Wire size AWG
AWG 24-16
DC-OK terminals
Max. wire diameter
1.6 mm
DC-OK terminals
Wire stripping length
7mm / 0.28inch
DC-OK terminals
Size (wxhxd)
39x124x117mm Without
DIN-rail
Weight
600g / 1.3lb
Functional Diagram
+
+
-
-
Output
Over-
Voltage
Protection
PFC
Converter
Voltage
Regulator
Power
Converter
Output
Filter
Output
Power
Manager
Temper-
ature
Shut-
down
Input Fuse
Input Filter
Input Rectifier
Inrush Current
Limiter
V
OUT
L
N
DC-OK
Contact
DC-OK
LED
DC-ok
Relay
-
13
14
Output Characteristic
Output voltage
15A
24V
Output current
13V
0V
3A
6A
9A
12A
0A
Adjustment range
28V
A: continuous current
B: intermittent current
A
B
Temperature Range
Allowed output current at 24V
Ambient temperature
0A
-25
A: continuous
B: short term (max. 60s)
12A
0
+45
+70°C
7.5A
A
B
10A
+60
