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PISA11.CLASS2

 

 

 

PISA11-Series 

P

ROTECTION 

M

ODULE 

24V,

 

4

 

O

UTPUTS

 

 

 

 

P

ROTECTION 

M

ODULE

 

ƒ

 

One Input and Four Current Controlled Outputs 

ƒ

 

NEC Class 2 Compliant Outputs 

ƒ

 

Ensures Sufficient Supply Voltage for Critical Loads 
even in the Event of an Fault 

ƒ

 

Protects Small Cable Sizes against Overload 

ƒ

 

Hassle-free Turn-on of Loads with Large Input 
Capacitors 

ƒ

 

Wide Temperature Range between -25°C and +70°C 

ƒ

 

On/Off Function of Outputs 

ƒ

 

Compact Design, Width only 45mm 

ƒ

 

Remote Monitoring and Control Functions  

ƒ

 

3 Year Warranty 
 

 

 

1/19

G

ENERAL 

D

ESCRIPTION

 

This protection module fulfills two basic functions. First it 
distributes the current of a large (non NEC Class 2) power 
source to four NEC CLASS 2 output channels and therefore 
allows for a simpler wiring method and easier approval 
process of the entire machine. The second function is to 
permit only so much current on the outputs that the input 
voltage of this unit (which corresponds to the output 
voltage of the power supply) does not fall below 21V. 

This ensures a safe and an uninterrupted supply voltage for 
sensitive equipments, such as PLCs, controls or sensors, when 
they are 
connected 
directly to the 
same power 
supply as the 
PISA module. 
Less critical 
loads that are 
not affected to short voltage interruptions or that could 
even be the cause of a fault on the 24V power supply are 
connected to one of the four NEC CLASS 2 output channels 
of the PISA module. 

 

S

HORT

-

FORM 

D

ATA

 

 

Input voltage 

DC 24V 

 

Input voltage 
range 

18 - 30V 

 

Input current 

typ. 43mA 

At no load 

Number of outputs  4 

 

Output currents 

4x 3.7A at 24V 
4x 3.2A at 28V 

 

Input voltage 
protection levels 

typ. 21.4V 

 

Temperature range -25°C to +70°C 

Operational 

 

-40°C to +85°C 

Storage 

Type of current 
limitation 

Active current limitation followed 
by a shutdown 

Dimensions 45x75x91mm 

*) 

WxHxD 

Non NEC CLASS 2 Load

DC 24V

Power

y

   *)  Add 13mm in depth for signal connector. 

 

 
 

O

RDER 

N

UMBERS

 

 

Protection 

PISA11.CLASS2

 

4x NEC CLASS 2 

module  

outputs

 

 
 

M

ARKINGS

 

 

IND. CONT. EQ.

 

UL 508

 

 

UL 60950-1

 

 

UL 2367

 

 

IEC 60950-1

 

NEC CLASS 2 

 

EMC, LVD

 

ATEX 

II 3G EX nA nC IIC T4

 

 

Class I Div 2

 

 

Marine

 

Suppl

NEC CLASS 2 Circuit 2

NEC CLASS 2 Circuit 3

NEC CLASS 2 Circuit 4

NEC CLASS 2 Circuit 1

A1

A2

A4

A3

PISA Protection Module

Safeguard

May 2014 / Rev. 1.7  DS-PISA11.CLASS2 - data sheet - 
All parameters are specified at 24Vdc input, 25°C ambient temperature and a 5 minutes run-in time unless otherwise noted. 

www.pulspower.com   Phone +49 89 9278-0    Germany 

Summary of Contents for PISA11 Series

Page 1: ...en they are connected directly to the same power supply as the PISA module Less critical loads that are not affected to short voltage interruptions or that could even be the cause of a fault on the 24V power supply are connected to one of the four NEC CLASS 2 output channels of the PISA module SHORT FORM DATA Input voltage DC 24V Input voltage range 18 30V Input current typ 43mA At no load Number ...

Page 2: ...ing Bracket 19 The information presented in this document is believed to be accurate and reliable and may change without notice The housing is patent by PULS US patent No US D442 923S No part of this document may be reproduced or utilized in any form without permission in writing from the publisher PULS GmbH This also applies to all kinds of electronic publishing TERMINOLOGY AND ABREVIATIONS DC 24...

Page 3: ...t voltage does not drop below 21V In case the input voltage would fall below this value e g due to overloads too small of a power supply or high inrush currents such as from starting a motor all four output channels will be actively current limited and will shutdown after a certain period of time A typical wiring configuration is shown below All sensitive loads are connected directly to the power ...

Page 4: ...Load 1 WARNING Risk of electrical shock fire personal injury or death Turn power off before working on the device Protect against inadvertent re powering Make sure that the wiring is correct by following all local and national codes Do not modify or repair the unit Do not open the unit Use caution to prevent any foreign objects from entering the housing Do not use in wet locations or in areas wher...

Page 5: ...A see Fig 5 1 output 3 nom 3 7A 3 2A see Fig 5 1 output 4 nom 3 7A 3 2A see Fig 5 1 All 4 outputs together nom 14 8A 12 8A Output current limitation min 16 6A 16 6A typ 19 9A 19 9A max 23 6A 23 6A Voltage drop typ 92mV 81mV Output leakage current typ 0 4mA 0 4mA 0 4mA The current limitation value for the sum of all four output currents This current can be drawn from each individual output before t...

Page 6: ...ed output current At 2 times the rated current typ 1s at 7 4A At short circuit typ 10ms The timer for shutdown starts immediately once the rated current levels are exceeded All output channels will shutdown if one channel is overloaded See Fig 6 1 for more values A shutdown of the outputs can also happen earlier e g when the PISA module has to protect the supply voltage in case the power supply ca...

Page 7: ...s All four outputs will shutdown simultaneously Shutdown times for a short circuit condition across the outputs can be found in Fig 6 2 Fig 6 2 Active current limitation Period of time in current limiting mode until the outputs will shutdown Adjustable Power Supply Load I 0 8 IOUT Short IOUT PISA Module Test Setup IOUT 10ms 100ms 1s 10s 2A 4A 6A 8A 10A 12A 14A 16A 18A 20A 45 C Output Current Sum c...

Page 8: ...tive load See also the parameter list below the table Permissible Capacitors PISA11 CLASS2 Per channel 58mF 14mF All four outputs together typ 58mF min 14mF Parameters Typical values are with an additional 1 9A resistive load per output Minimum values are with an additional 3 7A constant current load per output Case B Only one output is loaded The minimum values for the permissible capacitors are ...

Page 9: ... max 10Vdc reset Galvanic isolation nom 500Vac Test voltage signal path to power path 10 SYNCHRONIZATION OF MULTIPLE PISA MODULES If multiple PISA modules are used on the same power supply it is recommended to connect the sync bus of all modules together If one unit shuts down due to the protection function of the input voltage protection circuit safeguard all other modules will shutdown too This ...

Page 10: ...This feature is also called return voltage immunity or resistance against Back E M F Electro Magnetic Force The protection module is resistant and does not show malfunctioning when a load feeds back voltage up to 30Vdc to the protection module It does not matter whether the protection module is on or off The protection module has no capability to absorb energy Internal diodes integrated body diode...

Page 11: ...culated according to the capacitor s manufacturer specification The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years 131 400h Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices MTBF stands for Mean Time Between Failure which is calculated according to statistical device failures and indicates reliabi...

Page 12: ...protection function of the input voltage protection circuit all other modules will shutdown too This avoids a false interpretation of which output channel caused the problem If the cause for the shutdown was an over current of one individual channel only this module will shutdown and the other modules will stay on In this case the sync line has no impact on the other modules E Output OK Relay Cont...

Page 13: ...orque 0 8Nm 7lbs in 0 35Nm 3lbs in Instructions a Use NEC Class 2 rated wires for the output b Use appropriate copper cables that are designed for minimum operating temperatures of 60 C for ambient up to 45 C and minimum 75 C for ambient up to 60 C and minimum 90 C for ambient up to 70 C c Follow national installation codes and installation regulations d Ensure that all strands of a stranded wire ...

Page 14: ...kV 500V 1kV Criterion A Criterion A Surge voltage on output lines EN 61000 4 5 Æ Æ DIN Rail 500V 1kV 500V 1kV Criterion A Criterion A Surge voltage on signal lines EN 61000 4 5 DC OK Æ DIN Rail 1kV 1kV Criterion A Conducted disturbance EN 61000 4 6 0 15 80MHz 10V 10V Criterion A Criterion A The PISA protection module shows normal operation behavior within the defined limits on coupling plane EMC E...

Page 15: ...ctive LABS compatibility The unit does not release any silicone or other LABS critical substances and is suitable for use in paint shops Operational temperature is the same as the ambient temperature and is defined as the air temperature 2cm below the unit Do not energize while condensation is present Tested in combination with DIN Rails according to EN 60715 with a height of 15mm and a thickness ...

Page 16: ...FF signal input and input output voltage are 1 3mm The following dielectric strength tests were conducted Fig 20 1 Dielectric strength A B C Type test 60s 500Vac 500Vac 50Vac Factory test 5s 500Vac 500Vac Field test 5s 500Vac 500Vac 50Vac Cut off current setting 1mA 1mA 1mA A C B Output ok Contact Reset ON OFF Signal Input Input Output 1 4 Sync 15 16 13 14 12 11 Type and factory tests are conducte...

Page 17: ...50 1 Also meet the requirements of NEC CLASS 2 according to UL1310 UL 2367 Special purpose Solid State Overcurrent Protector Component Recognition UL Category QVRQ2 E File E342020 ANSI ISA 12 12 01 2007 Class I Div 2 LISTED for use in Hazardous Location Class I Div 2 T4 Groups A B C D systems NRTL C Canada and U S EN 60079 15 ATEX II 3G EX nA nC IIC T4 Gc Approval for use in hazardous locations Zo...

Page 18: ... four red LEDs shows the firmware revision level Revision level LED 1 LED 2 LED 3 LED 4 A OFF OFF OFF ON B OFF OFF ON OFF C OFF OFF ON ON D OFF ON OFF OFF E OFF ON OFF ON F OFF ON ON OFF G OFF ON ON ON H ON OFF OFF OFF I ON OFF OFF ON J ON OFF ON OFF K ON OFF ON ON L ON ON OFF OFF M ON ON OFF ON N ON ON ON OFF O ON ON ON ON May 2014 Rev 1 7 DS PISA11 CLASS2 data sheet All parameters are specified ...

Page 19: ...IONS AND WEIGHT Weight 120g 0 26lb DIN Rail Use 35mm DIN rail according to EN 60715 or EN 50022 with a height of 7 5 or 15mm The DIN rail height must be added to the unit depth to calculate the total required installation depth Installation clearances See chapter 3 Fig 23 1 Front view Fig 23 2 Side view 24 ACCESSORY 24 1 ZM3 WALL WALL MOUNTING BRACKET bulk package with 25 pcs DIN Rail bracket for ...

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