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Puloon LCDM-1000, Service Manual

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Puloon LCDM-1000 Service Manual Download Page 3

PULOON Technology Inc.

LCDM-1000

2

=   Contents  = 

1. Functional Description

1-1. Introduction

1-2. Specification 

1-3. Cash Cassette Structure

1-4. Feed Module Structure

2. H/W Constitution

2-1. Main Board Parts 

Layout

2-2. Main Board Connector Layout

3. Error Code & Recommended Actions

3-1. Error Code 

3-2. Recommended Actions

4. Operating the LCDM-1000

Summary of Contents for LCDM-1000

Page 1: ...Service Manual Service Manual Model LCDM 1000 Cash Dispensing Unit Total Page 41 pages including cover PULOON Technology Inc Date Nov 2004 Version V3 51 INT ...

Page 2: ...PULOON Technology Inc LCDM 1000 1 Revision Record 04 11 01 V3 51 INT 04 09 01 V3 5 INT 02 04 01 V3 0 INT Page Description of Change Date Rev No ...

Page 3: ...n 1 1 Introduction 1 2 Specification 1 3 Cash Cassette Structure 1 4 Feed Module Structure 2 H W Constitution 2 1 Main Board Parts Layout 2 2 Main Board Connector Layout 3 Error Code Recommended Actions 3 1 Error Code 3 2 Recommended Actions 4 Operating the LCDM 1000 ...

Page 4: ...ecification is related to LCDM 1000 which is applied to ATM for Retail Market other Bill Exchanger LCDM 1000 consists of Feed Module Cash Cassette Reject Tray Main Controller Features is below CASH OUT REJECT TRAY MAIN CONTROLLER DOUBLE FEEDING DETECTION CASH CASSETTE AUTO CASH FEEDER ...

Page 5: ...5 W Unit mm Dimension 10 Approx 30 50 notes Near End Detection 11 0 or Approx 10 30 notes by setting dip switch refer to product spec chapter 4 4 Bill End Detection 12 Approximate 30 notes Reject Tray Capacity 6 Front Type Access Type 7 DC 24V Input Voltage 8 3 note sec Dispensing Speed 3 height 62mm 78mm width 100mm 162mm Usage Notes Size 4 Included Mechanical Method Double Feeding Detection 5 Ap...

Page 6: ...cture Cash cassette do the role of transporting inserted bill one by one to next module and consists of Cassette Door Cassette Body Cassette base Cassette Door Cassette Handle Cash Plate Handle Insert Locker Cash Plate Cash Plate Stopper Door Open Direction ...

Page 7: ...tively 1 3 1 Capacity Currency of Cash cassette 100mm Width 162mm 78mm 62mm Width Height Height Maximum Minimum Capacity is approximately 123 mm I E about 1 000 bills can be stacked base on new note usable currency dimension is as below diagram 1 3 2 Cash cassette door Cash cassette door is magnetically closed can be opened If pushed label direction without special locker 1 3 4 Cash Cassette Base ...

Page 8: ...se until approximately 10 30 bills remains and then Bill End sign will displayed with stopping the unit Else if you set the switch OFF the unit continues to dispense until none of bills remain and then Bill End sign will displayed with stopping the unit There is hole in the front of Cash Cassette and detection process is done by this hole Please refer to the layout of sensor for location ...

Page 9: ...le Structure Feed Module consists of auto cash feeder part double feeding detection part diverting mechanism part cash delivery part and Feature is shown below Diverter Pick up Roller Feed motor One way Roller Note Path Delivery Double Detect Roller ...

Page 10: ...PULOON Technology Inc LCDM 1000 9 1 4 1 Auto Cash Feeder Part Reverse Roller Idle Roller 1 Idle Roller 2 Feed Gear Feed Roller Auto Cash Feeder 1 2 3 4 5 6 ...

Page 11: ...pring force ROLLER IDLE 3 Separation moving bills which was picked up SHAFT FEED ROLLER ASS Y 4 Moving bills by spring force BEARING R 1030 5 Separation of bills which was pick up SHAFT ONEWAY ROLLER ASS Y 6 Force transportation of 1 4 parts SHAFT SPACE CONNECTION ASS Y 2 Pick up moving bills in the cash cassette SHAFT PICK UP ROLLER ASS Y 1 Function Description NO ...

Page 12: ...PULOON Technology Inc LCDM 1000 11 1 4 2 Double Feeding Detection Part Constitution of Thickness Recognition 1 2 3 4 5 6 7 ...

Page 13: ...placement Minute fast speed of recognition RVDT segment LP06M3R 3 DETECT ROLLER rotation LINK and transporting rotation power to 7 ARM D D HINGE 4 Push power to DETECT ROLLER SPRING RVDT TENSION 5 Transporting 4 rotation power with amplification using RVDT LEVER D D HINGE 7 DETECT ROLLER amplification role with rotation as the center of 4 part BEARING R 1240 2 DATUM ROLLER of thickness recognition...

Page 14: ...PULOON Technology Inc LCDM 1000 13 1 4 3 Diverting Mechanism Part Constitution of divergence part 1 2 3 4 5 6 7 8 ...

Page 15: ...olenoid SOL SENSOR 8 Bill moving ROLLER SHAFT ASS Y CASH FEED 3 6 Transporting SOLENOID round trip movement LINK SOLENOID STAMP 3 GUIDE of transportation part move according to SOLENOID movement Decision of EJECT REJECT SHAFT DIVERTER ASS Y normal location 4 SHAFT DIVERTER ASS Y REJECT movement location 5 PULL TYPE method PLUNGER SOLENOID PLUNGER 2 SOLENOID for Divergence SOLENOID 1040 JUWON 1 Fun...

Page 16: ... Features This part consists of working ROLLER subordinate ROLLER Transportation GUIDE is MOLD GUIDE and embodiment of JAM FREE Upper part can be easily separated for Maintenance 2 Constitution a b c d e f g i j k l m n o p q Constitution of Transportation part h ...

Page 17: ...SH FEED 3 f SHAFT ASS Y CASH FEED 4 g SHAFT ASS Y CASH FEED 5 h GUIDE CASH FEED 3 ASS Y n SHAFT ASS Y CASH FEED 1 d SHAFT ASS Y FEED ROLLER b SHAFT ASS Y ONEWAY ROLLER c GUIDE CASH FEED 7 ASS Y q SHAFT ASS Y CASH FEED 6 i GUIDE CASH FEED 5 ASS Y o GUIDE CASH FEED 6 ASS Y p SHAFT ASS Y CASH FEED 2 e SHAFT ASS Y PICK UP ROLLER a Name NO Segment Name ...

Page 18: ...ion Layout of SENSOR The number of Sensor is 12 The function Layout is shown below 1 Layout of SENSOR Note Path Delivery 1 2 CHK SENSOR 1 2 9 RVDT SENSOR 3 4 DIV SENSOR 1 2 6 EXIT SENSOR 5 EJT SENSOR 8 REJECT TRAY S W 10 WHEEL SENSER 9 CASSETTE SENSOR 12 SOL SENSOR ...

Page 19: ...le of divergence movement motor side DIV SENSOR 1 3 Recognition of bill location role of divergence movement solenoid side DIV SENSOR 2 4 Recognition of normal bill location EJT SENSOR 5 Control of transporting MOTOR speed WHEEL SENSOR 10 Recognition Length Width Slope checking of bill from Cash cassette solenoid side CHK SENSOR 2 2 Recognition Length Width Slope checking of bill from Cash cassett...

Page 20: ...Power Transportation part 1 Features Transportation part work by single MOTOR and power for Bill separation part is transferred controlled by CLUTCH 2 Constitution G1 G1 G1 G1 P3 G2 P4 P1 P4 P4 P3 P2 P5 MOTOR G2 G2 P3 T3 T1 T2 T4 CLUTCH P7 P6 ...

Page 21: ...ER PULLEY DRV MXL17 P6 PULLEY for transporting ROLLER PULLEY FEED XL15 8 P4 PULLEY MOTOR PULLEY MOTOR XL16 6 P1 PULLEY for reduction of speed PULLEY CASH FEED 1 P2 PULLEY for transporting ROLLER PULLEY CASH FEED 2 P3 For ONEWAY ROLLER running Speed Reduction BELT TIMING 56MXL W 3 2 T4 GEAR for transporting POWER GEAR DFDM DRIVE Z 27 M 1 G2 GEAR for transporting ROLLER GEAR FEED Z 27 M 1 G1 Functio...

Page 22: ...echnology Inc LCDM 1000 21 2 H W Constitution 2 1 Layout of MAIN BOARD 24V 5V Conversion Circuit BLDC MOTOR Solenoid Clutch CPU ROM RAM RS232 Communication Circuit RVDT Circuit EEPROM DIP SWITCH SENSOR Circuit ...

Page 23: ...g sensor J5 EJT EXIT emitting sensor J18 Reject tray switch Cassette Sensor SOL sensor J7 EJT EXIT accepting Sensor J8 CHK2 DIV2 accepting emitting Sensor J9 Diverter Solenoid J10 Clutch JP3 RS232 Communication J6 Power J3 Brushless DC Motor J2 Wheel Sensor JP1 RVDT J1 Near end Sensor 2 2 Connector Layout of MAIN BOARD ...

Page 24: ...Error between EJT Sensor and EXIT Sensor Counting Error between DIV Sensor and EJT Sensor Note request error Bill End Undefined command JAM at DIV Sensor JAM at EXIT Sensor or EJT Sensor Overflow bill JAM at CHK Sensor Pickup error Normal stop GOOD Meaning TABLE 4 TABLE 9 TABLE 9 TABLE 1 TABLE 8 TABLE 7 TABLE 3 TABLE 6 TABLE 5 TABLE 3 TABLE 3 TABLE 11 TABLE 10 TABLE 4 TABLE 3 TABLE 3 TABLE 2 TABLE...

Page 25: ...inserted proper in the CASH CASSETTE Is Push plate work smoothly in CASH CASSETTE Is any bill out from CASH CASSETTE Check Point Pickup error Meaning Re install CASH CASSETTE after checking above Action 32H 47H CODE 3 2 Recommended Actions Normal loading Abnormal loading TABLE 1 ...

Page 26: ...ASH FEED 1 GUIDE CASH FEED 3 ASS Y normal Is idle roller rotation in the GUIDE CASH FEED 2 ASS Y normal Is fixing screw in GUIDE CASH FEED 1 2 3 ASS Y normal Check Point JAM at CHK Sensor Meaning Try again after checking above situation In case of Jam Turn a knob shown below Action 33H CODE TABLE 2 ...

Page 27: ...ED 7 ASS Y normal Check Point Overflow bill JAM at EXIT Sensor or EJT Sensor Counting Error between DIV Sensor and EJT Sensor Counting Error between EJT Sensor and EXIT Sensor Timeout From DIV Sensor to EJT Sensor Meaning Try again after checking above situation Replace ASS Y in case of roller rotation problem in GUIDE CASH FEED 7 ASS Y Action 34H 35H 3CH 3DH 43H CODE TABLE 3 ...

Page 28: ...at DIV Sensor Purge error JAM at DIV Sensor Meaning Try again after checking above situation In case of interference between SHAFT DIVERTER ASS Y SHAFT ASS Y CASH FEED 3 Adjust location of SOLENOID PIN Please refer to below picture Replace ASS Y in case of idle roller rotation problem in GUIDE CASH FEED 7 ASS Y Action 36H 4EH CODE Solenoid and Solenoid pin should be adjusted in arrow direction TAB...

Page 29: ...1000 28 Is the location of REJECT TRAY normal Is the location of J18 CONNECTOR normal Check Point REJECT TRAY is not recognized Meaning Insert REJECT TRAY to main body Connect J18 CONNECTOR in the MAIN PCB Action 3FH CODE TABLE 5 ...

Page 30: ...rtation part Is the location of J3 CONNECTOR correct Is the location of J2 CONNECTOR correct Check Point Motor stop Meaning Try again after checking above situation Check J3 CONNECTOR Check J2 CONNECTOR Action 41H CODE JP3 J10 J9 J6 J3 J2 JP1 J1 J4 J8 J7 J18 J5 TABLE 6 ...

Page 31: ...9C 03 9C 00 9C 9D 9C 9E 9C 9F 9C 80 3E 35 3D 3C 38 36 3F 33 Reject Code The banknote passed on check sensors is considered as too much skewed The length measured on check sensors is not out of limit Either check sensor could not detect the banknote The banknote length is so short that it may be the damaged or folded banknote The banknote length is so long that it may be the overlapped banknotes Th...

Page 32: ...BLE 7 S2 1 2 3 4 S1 1 2 3 4 ON OFF Choice of Currency ON Height of Note 73mm 78mm OFF Height of Note 62mm 72mm Operation Mode ON On Line Operation OFF Auto Test in Lab Baud Rate ON 9600 bps OFF 38400 bps Thickness Criterion ON 0 10 0 12 ex USD OFF 0 13 0 15 ex CAD Display of Reject code ON Non Display OFF Display Definition of Bill End option ON 10 30 remain OFF No bill remains ...

Page 33: ...OR BLOCK and PIN properly If the deflection is too serious you should replace with new ones Case 2 Abnormal RVDT Sensor Shaft Error in Production It is rare case but sometimes the sensor or shaft error in production causes such a over reject It should be very serious and difficult to fix that in customer s house It is recommended the RVDT should be replaced with new one Over Reject Meaning 44H COD...

Page 34: ...e abnormal pick up roller may cause the over reject It needs replacement with new one in order to fix the problem Table 7 5 Skew Obstacle on Path Code 9C 80 9C 9D 9C 9E 9F In case of piece cut from the bad banknote or improper material on the path it enables to cause the skew amplification which can occur over reject The note be changed with new one or the path should be cleared by dispensing the ...

Page 35: ...CDM 1000 34 Is Cassette fully inserted to main body Is the location of J18 CONNECTOR correct Check Point Cassette is not recognized Meaning Try again after checking above situation Check J18 CONNECTOR Action 45H CODE TABLE 8 ...

Page 36: ...rrect Is the location of J9 CONNECTOR correct Check Point Diverter solenoid or SOL Sensor error SOL Sensor error Meaning Try again after checking above situation Check J18 CONNECTOR Check J9 CONNECTOR Action 49H 4AH CODE JP3 J10 J9 J6 J3 J2 JP1 J1 J4 J8 J7 J18 J5 TABLE 9 ...

Page 37: ...PULOON Technology Inc LCDM 1000 36 Is enough notes in the CASH CASSETTE Check Point Bill End Meaning Loading notes in the CASH CASSETTE Action 38H CODE TABLE 10 ...

Page 38: ...echnology Inc LCDM 1000 37 Is requested dispensing notes of one transaction correct Check Point Note request error Meaning Dispensing notes of one transaction is from 1 note to 20 notes Action 3BH CODE TABLE 11 ...

Page 39: ...y Inc LCDM 1000 38 4 Operating the LCDM 1000 I SETUP 1 Start the test program LCDMTP 2 Maintain default value like below If you need to choose another port check the other port number 3 Press OK button Fig 1 SETUP PAGE ...

Page 40: ...PULOON Technology Inc LCDM 1000 39 II MENU 1 Choose LCDM 1000 or LCDM 2000 Fig 2 MENU PAGE ...

Page 41: ...E 1 Check UPPER 2 Fill in the blank of Upper Request Count and Repeat Count Recommended Values are from 1 20 for the XXX Request Count and 1 999 for the Repeat Count 3 Press the button of DISPENSE Fig 3 Ten bills are dispensed 1time from cassette ...

Page 42: ...PULOON Technology Inc LCDM 1000 41 4 If Near End occurs V mark is checked at Upper Empty Fig 4 Near End occurs ...

Page 43: ...PULOON Technology Inc LCDM 1000 42 3 PURGE If you want to clear the note in the path press the button of Purge Fig 4 Purge ...

Page 44: ...echnology Inc LCDM 1000 43 III STATUS 1 Press STATUS button and all sensors are rechecked This shows system status for you 2 If sensor error occurs V mark is checked at each column accordingly Fig 5 STATUS PAGE ...

Page 45: ...ut test program for checking each function and element of the unit 2 Motor Speed Bill Length Test Dispense Diverting RVDT Value ROM Version and Clutch Tests can be performed and examined 3 The recommended values are shown in the Fig 7 of next page Fig 6 TP PAGE ...

Page 46: ... DIVERT CLUTCH RVDT BLDC SPEED Command 6800 7800 Rotation Speed Motor 1 Lower than 04C0 Double Lower than 0430 Double Lower than 0500 Double Normal Normal Normal Higher than 04C0 AUD NZD Higher than 0430 CAD USD No Load Allowance On Off Operation Test Solenoid 5 Operation Test Check Points On Off Clutch 4 Higher than 0500 5 5 2 Rec Range TP Element No ...

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