Puch 1980-1981 Puch Maintenance Manual Download

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Summary of Contents for 1980-1981 Puch

Page 1: ...axi Luxe Newport II Sport MK II Magnum II Magnum MK II MOPED MAINTENANCE MANUAL Includes Technical Data Description Maintenance and service Trouble Shooting Steyr Daimler Puch PUCH SERVICE AUSTRIA 907...

Page 2: ...ch may be registered in certain jurisdictions collectively the Content You agree to comply with any additional copyright notices information or restrictions contained in any Content available at or ac...

Page 3: ...quires the proper equipment including all special workshop tools as detailed in our list of special tools The workshop manual is the base for appropriate and economical repairs however it is of full v...

Page 4: ...80 81 MODELS THIS SERVICE MANUAL COVERS THE FULL RANGE OF 1980 81 MODELS AS LISTED BELOW MAXI MAXI LUXE 3 NEWPORT II SPORT MK II MAGNUM II MAGNUM MK II i 3...

Page 5: ...NTLE OIL PUMP DRIVE 65 ASSEMBLE OIL PUMP DRIVE 67 ASSEMBLE ENGINE 2 SPEED 68 INSTALL ENGINE 2 SPEED 80 ENGINE IDLE 83 OIL TANK FUEL TANK 84 FRONT FORK MAXI 85 FRONT FORK MAGNUM MK II 90 SHOCK ABSORBER...

Page 6: ...Idle speed adjustment Check ignition timing Adjust clutch Check brakes linings every 900 Check lubricate hub bearings Steering bearing adjust lubricate Check chain tension adjust Lubricate front fork...

Page 7: ...stand spring Remove three hexagon bolts Remove stand Grease both halves of the stand pivot with a good automotive lithium base grease Adjusting Screws and Pivot Bolts Lubricate adjusting screws tensi...

Page 8: ...nd smear the sur face lightly with motor oil Turn over the engine a few times tomake sure it cranks easily Clean the ma ting surfaces with a clean rag Replace the cylinder head and tighten the four cy...

Page 9: ...aintenance operations on the carburetor are outlined under CARBURETOR page 57 Cleaning the main jet needle jet and float chamber 1 Close the fuel valve 2 Remove the left hand chain guard 3 Remove the...

Page 10: ...per thro ttle cable slack 040 in 1 0 mm In sufficient cable slack will hold the throttle partially open and the idle adjusting screw will not function If necessary loosen the cable locknut 4 and turn...

Page 11: ...0 45 mm for 1 speed 016 020 in 0 40 0 50 mm for 2 speed To adjuste the breaker points gap loosen the set screw slightly insert a screwdriver blade into the slot on the breaker plate and turn the scre...

Page 12: ...s in 2 cm Tighten the locknut Brake linings Pry plastic inspection plugs from wheel hub Disconnect brake cable from brake lever Insert a feeler gauge between brake drum and brake lining Gap should not...

Page 13: ...ace wheel reverse the above procedure see page 97 Be certain to readjust the brake before riding REPLACING HEADLIGHT Remove headlight rim retaining screw s and remove reflector Turn bulb to the left a...

Page 14: ...e of the tire onto the rim Put the tube into the tire and inflate it only enough to hold the tube during assembly 3 Make certain that valve stem is protruding squarely though the rim At this point it...

Page 15: ...I MAXI LUXE 1 SPEED AUTOMATIC ENGINE M a m x O a m o m z o Z m m...

Page 16: ...EXPLODED ENGINE VIEW a J 1 1 6...

Page 17: ...EXPLODED ENGINE VIEW w z o 2 LU O O 1 7...

Page 18: ...MAGNUM MK II 2 SPEED AUTOMATIC OIL INJECT 03 tH W m x 0 O o m D m z o z m m...

Page 19: ...1 3 5 3 2 m Q v C 3 i a O 1 O O O O O O O Si 8 c So 0 b 9 ro I a 5 1 a c 5 U n Q O O O O O O O 0 S i ro b a Q n O O X 0 cil fD n i CJ O O 0 b 0 0 0 0 0 0 0 0 o a Ln 3 1 s 6 3 CO 5 O O O O O 0 0 1 a L...

Page 20: ...SPECIAL TOOLS 3 Lk B 1 1 Ktt t 33 l a ITO5 6 34 5OI 0i 05 6 35 EU3 J 22 Su s It i j i W H 23 bid 2 1...

Page 21: ...40 Nm Roller retaining I h thread 2 speed 25 36 ft lb 35 50 Nm Clutch retaining nut 1 speed 20 ft lb 27 Nm Kickstand bearing bolts 6 ft lb 8 Nm Manifold mounting bolts nuts 6 ft lb 8 Nm Frame torque...

Page 22: ...VE ENGINE ENGINE REMOVAL Place the moped on a bench Secure in position on bench with tie down straps ft E53 Remove left and right hand chain guards Loosen clamp screw on air filter assembly and remove...

Page 23: ...hose Loosen carburetor clamp screw and twist carburetor to the left and remove from intake manifold 7 Remove both exhaust nuts on cylinder and the mounting bolt on the muffler housing Remove exhaust s...

Page 24: ...connect cable from lever 2 speed automatic Loosen clamp screw on starter lever on the left side of handlebar Pull up protective plastic cap from the adjusting sleeve Unscrew starter cable nut from adj...

Page 25: ...t no 49 34 001 is not being used place the rear wheel in a support stand MAGNUM MK II Remove oil supply line from oil pump and block off line to avoid oil drainage from oil tank Remove the three 3 eng...

Page 26: ...1 DISMANTLE ENGINE 1 SPEED Place engine in engine holder 905 6 36 108 0 which is mounted in a vise THC Remove intake manifold W l Disconnect the kick stand spring e 2 7...

Page 27: ...GINE 1 SPEED LJMi m 3 B ga c Lzf V Ji 1 1 i Unscrew the kickstand bearing bolts bearing cup and kick stand i Remove generator cover t m Lock flywheel with locking tool 905 0 16 101 2 and unscrew flywh...

Page 28: ...ller 050 7012 Remove flywheel and woodruff key from crankshaft Unscrew the stator plate screws remove the stator plate assembly and pull out the generator wiring including the rubber grommet After rem...

Page 29: ...I DISMANTLE ENGINE 1 SPEED Remove cylinder and base gasket Remove wrist pin retaining rings Push out the wrist pin and remove piston 3 0...

Page 30: ...clutch cover Mount engine in engine stand so that the lower crankcase half is facing upward Remove all crankcase screws Slightly tap the upper crankcase half with a rubber hammer to break sealant bet...

Page 31: ...ENGINE 1 SPEED I mm Lift primary drive assembly from lower crankcase half Remove crankshaft with clutch assembly DISMANTLE CRANKSHAFT Remove large retaining ring from clutch drum and lift off pressure...

Page 32: ...nut i Ensure to clamp only the clutch side crank web or K B damage to crankshaft is unavoidable Use special puller 905 6 34 109 0 to remove centrifugal clutch from crankshaft Remove clutch hub and woo...

Page 33: ...being removed or crankshaft damage will occur Dismantle the primary drive as illustrated Remove circlip drive sprocket circlip seal locating ring bearing and inner circlip NOTE Do not press gear off s...

Page 34: ...ethod is being app lied for all crankshafts CONNECTING ROD ALIGNMENT Measuring and straightening can be accomplished if the crankshaft is dismantled or if still fitted to the engine after removing the...

Page 35: ...be checked as well Three different faults may occur 1 Crank webs are out of true a ___ x C L_ JHU 2 Crank journal is bent so that the webs are no longer paral lel but oblique outward 0 3 Crank journal...

Page 36: ...the dial indicators to zero mm s Rotate crankshaft downwards one dial indicator will register plus the other minus Mark the position of the maximum reading on the crankshaft web Remove crankshaft from...

Page 37: ...us If the readings taken show that the crank webs are bent inwards plus reading the crankshaft is straightened by inserting a tapered bar in the narrow marked position mm i If the crank webs are bent...

Page 38: ...condition Before assembling an engine always check the small end bushing for wear If excessive wear is noticeable replace small end bushing SMALL END BUSHING Fitting limits Wear limit 473 474 in 475...

Page 39: ...de sleeve and tighten adjustment nuts on reamer Apply ing oil to reamer insert cutting end of reamer into guide sleeve start reaming procedure until correct wrist pin bushing clearance is achieved Wri...

Page 40: ...43 in 1 4947 in NOTE The 0 size pistons are available for the Hi Torque and MAGNUM Cylinders only The boring has to be done locally I Oil I Group 1 2 3 4 5 ALU CYLINDER Cylinder diameter 1 4950 1 4954...

Page 41: ...hes 38 256 38 261 mm Measuring the cylinder The cylinder bore is measured with a bore gauge and a bore measuring adapter both items are commercially available Measuring procedure Adjust bore gauge by...

Page 42: ...350 1 70 012 0 to install flywheel side main bearing on crankshaft 905 0 33 104 l f i 9 1 J350 1 70 012 o fV r f i 1 Lubricate oil seal and install crankshaft seal sealing lips facing outward on clutc...

Page 43: ...h must be replaced when linings are worn and limit pins on shoes prevent drum contact J i i r M 0 1 0 2mm M 0 3 0 5mm 4 8 012 020 m The clearance between pressure plate and face lining of centrifugal...

Page 44: ...s would give the required thickness of the lower shim 012 020 in 0 30 0 50 mm EXAMPLE Primary gear circlip gap Plus required gap Lower shim required 047 in 1 20 mm 012 in 0 30 mm 059 in 1 50 mm NOTE L...

Page 45: ...1 90 mm NOTE Upper shim 866 591 in 22 15 mm is as follows 043 in 051 in 059 in 067 in 070 in 073 in 075 in 077 in 079 in 083 in 087 in 1 1 0 mm 1 3 0 mm 1 5 0 mm 1 7 0 mm 1 8 0 mm 1 8 5 mm 1 9 0 mm 1...

Page 46: ...and clutch assembly in housing half I Reassemble primary drive lubricate seal and install with sealing lip facing outward Place assembly in crankcase half NOTE Assure that locating rings on crankshaft...

Page 47: ...Fit a new cylinder base gasket into place lightly oil piston and cylinder wall and replace cylinder Be sure to align ring gap to their respective locating J B pins NOTE The exhaust port of the cylinde...

Page 48: ...ylinder head gasket is used on the NEWPORT II and MAXI SPORT MK II 2 HP Hl Torque cylinder heads Ensure that both joining surfaces are clean and sealing groove in head is absolutely free from damage I...

Page 49: ...e locking device 905 0 16 101 2 to lock flywheel and torque nut to 25 ft lb 35 Nm Before replacing gene rator cover set ignition timing see page 110 I 4 Install a new gasket and replace clutch cover T...

Page 50: ...A S S E M B L E E N G I N E 1 S P E E D I I I I Fit kickstand return spring Fit new gasket and intake manifold II I I 5 1...

Page 51: ...I INSTALL ENGINE 1 SPEED Place engine in frame and torque engine mounting bolts to 23 ft lb 32 Nm Replace ignition coil fc H F t starter cable 5 2 i i...

Page 52: ...removing the clutch shaft 6 check housing and shaft for excessive wear Always replace 0 ring 7 and seal ring 4 Use reverse procedure on re assembling the shaft When fitting the starter lever ensure t...

Page 53: ...m To adjust tension loosen axle nuts and tighten or loosen rear adjuster nuts Once the drive chain is properly adjusted tighten axle nuts Make sure wheels are in alignment for further information see...

Page 54: ...170 cc until fluid is level with filler hole A Use only Type F Transmission fluid Other types of fluid may dissolve dutch friction material Adjust starter cable with adjusting screw 1 Free play at th...

Page 55: ...guards Adjust idle speed and throttle cable Start engine and run at moderate speed until operating temperature is reached Adjust idle speed between 800 1200 rpm Adjust throttle cable slack to 040 in...

Page 56: ...with compressed air Ensure that the seating of the inlet needle is correct 35 36 32 33 S 14 17 18 19 CARBURETOR OPERATION TROUBLE SHOOTING TIPS The numbers quoted in the brackets on page 58 refer to t...

Page 57: ...the float bowl 2 In order to start a cold engine a very rich fuel air mixtures is required A rich mixture would be 1 part of fuel to 5 parts of air or 5 1 This can be accomplished by either increasin...

Page 58: ...ent on starter plate i Drain transmission oil NOTE MAGNUM MK II disconnect oil supply line from oil pump and block off supply line ta avoid oil drainage from oil tank DISMANTLE ENGINE Follow the same...

Page 59: ...By loosening retainer nut and spinning first speed gear the nut and roller pack will remove as a unit Remove clutch drum I 6 7 _j M MX m ri u 1 5i Tl iir R 905 6 38 1102 m L mm lltjy B y m AW wm Open...

Page 60: ...DISMANTLE ENGINE 2 SPEED P Remove first speed centrifugal clutch Remove clutch spacer II I I I f I I Lift off second speed centrifugal clutch 6 1 jJI M S t 1 s7IMB P j E7 B 6366...

Page 61: ...I DISMANTLE ENGINE 2 SPEED Remove main shaft and second speed driving plate With special pliers 905 6 41 101 2 remove retainer spring 6 2 i i...

Page 62: ...ngine on assembly table 905 0 31 101 2 and unscrew all housing screws Separate housing halves Lift crankshaft from lower crankcase half Remove gasket and both housing dowels NOTE During engine overhau...

Page 63: ...kshaft bushing is twisted and the oil supply holes are blocked or there are noticeable signs of abnormal wear remove the bushing and replace with MAXI Up to serial no 5334443 part no 321 1 12 617 3 Fr...

Page 64: ...placed as a unit It is a factory metered unit to obtain the correct lubrication ratio for the engine It delivers 1 35 fl oz 40 cc at 1500 rpm per hour Testing oil pump delivery Fill gas tank with regu...

Page 65: ...r 905 0 34 101 0 and cages 905 6 34 113 0 Do not lose drive gear locating pin a Remove crankshaft oil seal and drive shaft guide sleeve from housing half NOTE Always replace 0 rings on guide sleeve to...

Page 66: ...t and locating pin are in line Place special plate 905 0 33 104 1 between crank webs to avoid damage to crankshaft Use installation sleeve 350 1 70 012 0 to install oil pump drive gear Oil pump drive...

Page 67: ...ft hand crankcase half Crankshaft and drive shaft seals are pressed into position with the sealing lips facing inwards using tool no 905 6 33 112 1 A double lip seal is used in the left hand generator...

Page 68: ...33 111 2 and the special plate 905 0 33 104 1 between the two crankshaft webs When press ing on the bearing race the bearing identification marks should be located outboard Crankshaft end float 002 00...

Page 69: ...he clearance between the measuring sleeve and the ground bearing stop on the cranskhaft journal by using shims These shims are available in the thickness of 002 004 008 012 in 0 05 0 10 0 20 0 30 mm m...

Page 70: ...6 33 111 2 clutch side and no 350 1 70 012 0 generator side place special plate no 905 0 33 104 1 between crank webs to prevent damage to crankshaft Place protecting sleeve 905 6 31 108 1 over cranksh...

Page 71: ...crankcase halves to gether A Do not force halves together Replace screws and torque to 6 ft lb 8 Nm Again rotate crankshaft to ensure correct installation Place engine into engine holder 905 6 36 108...

Page 72: ...I ASSEMBLE ENGINE 2 SPEED Install starter plate spring washer and circlip I i i i 1 I Install engaging plate return spring using tool no 905 6 41 101 2 Place thrust washer on crankshaft m I 73...

Page 73: ...PEED m Install second gear driving plate and main shaft in housing Place thrust washer on main shaft When assembling second speed gear damper use Loctite 241 on threads and install screws from inside...

Page 74: ...SEMBLE ENGINE 2 SPEED Install second speed centrifugal clutch spring out cover plate facing inward Replace spacer with the cone shaped side facing inward Install first speed centrifugal clutch spring...

Page 75: ...first speed clutch and second gear main shaft using special tools no 905 6 36 110 2 and 905 6 36 109 2 Torque nut to 22 29 ft lb 30 40 Nm and secure lock nut with the locking tab washer Remove clutch...

Page 76: ...ain shaft and tor que to 25 36 ft lb 35 50 Nm Remove second speed gear locking tool Insert the first speed gear rollers by pushing springs back and placing rollers in position against the spring tensi...

Page 77: ...5 6 32 109 0 is used to mea sure the end float between the first speed gear main shaft and the clutch cover Fit a new gasket to the cover place measuring device firmly on top of the gasket Slide down...

Page 78: ...gasket End float is between 002 010 in 0 05 0 25 mm 905 6 32 1 i k r1 y Place engine in special holder 905 6 36 108 0 When installing new bearings in clutch cover heat cover to appr 170 F 80 C and pr...

Page 79: ...ng link is properly placed with the closed end pointing in the direction of chain travel MAGNUM MK II Install oil pressure line between manifold and oil pump Con nect oil supply line to oil pump If an...

Page 80: ...res the needed clearence of 008 012 in 0 20 0 30 mm between the starting clutch and the engaging plate No 1 identificies the starting cable with securing nut No 3 identificies the sleeve I I Reconnect...

Page 81: ...ssembly MAGNUM Before installing air filter assembly clean metal filter element with gasoline or similar cleaning material blow completely dry with compressed air and spray filter element lightly with...

Page 82: ...mm In sufficient cable slack will hold the throttle partially open and the idle adjusting screw will not function If necessary loosen the cable locknut 1 and turn the throttle cable adjuster 2 to the...

Page 83: ...and connecting oil supply hose ensure there are no air bubbles visible in the oil supply hose Fuel tank MAGNUM To remove fuel tank remove the seat mounting nuts and lift seat of frame The fuel tank is...

Page 84: ...and remove front wheel Remove front fender and headlamp Remove the two 2 top bridge hexagonal bolts Pull both sliding tubes down and out of fork tubes I Remove steering stem nut lift off top bridge an...

Page 85: ...ic guide bushing New Wear limit 1 06 in 1 04 in 0 26 95 mm 0 26 5 mm 0 Inspect all parts and replace if necessary Check springs for wear and replace if weak SPRING DIMENSIONS Wire Diameter 118 in 3 mm...

Page 86: ...hings Place locating tab on inside of bushing in position on lower sliding tube I I Insert spring in lower tube and rubber stop inside spring Place damper rubber over spring end and screw on top threa...

Page 87: ...bottom bridge NOTE Do not tighten lower nut front fork must turn easy but no play noticeable Replace top fork bridge torque steering head nut to 30fVlb 41 Nm Recheck steering head bearing for clearanc...

Page 88: ...mp front fender and front wheel Adjust headlamp Adjusting the headlamp Adjust the headlight with the machine running Correct ad justment is to have the center spot of the beam 20 inches above the grou...

Page 89: ...lower or upper fork tubes are worn or bent replace as a unit To replace spring or rubber stop inside spring unscrew spring from coupling Spring length Rubber stop length Wire diameter New 7 68 in 195...

Page 90: ...Further removing the two 2 upper tube clamp bolts arrow Remove the top fork bridge both headlamp carriers and sealing bands Pull down both tube assemblies NOTE If tubes are very tight in lower fork b...

Page 91: ...e and remove nut to separate the upper and lower tube assemblies Inspect all parts for wear and replace if required NOTE Always replace lower fiber washer 0 ring guide ring on piston and seals in slid...

Page 92: ...piston rod place a new fiber washer over rod end Place rubber bellows over tube assemblies and insert tubes in lower fork bridge NOTE Do not clamp tubes in lower bridge till top bridge is installed P...

Page 93: ...Quality SAE 20 30 motor oil Spring length New 16 69 in 424 mm Wear limit 16 29 in 414 mm Wire diameter 14 in 3 5 mm I Replace both top sealing plugs with washers Ensure to replace both 0 rings for per...

Page 94: ...UM MKII This shock absorber is a true hydraulic unit but not service able if faulty replace as a unit I l i wi REAR SWING ARM Remove engine according to repair manual Remove rear axle nuts 2 loosen ch...

Page 95: ...g arm If no difference is measured the swing arm bearing of the frame is distorted A distorted frame cannot be aligned but must be replaced Further check swing arm rubber bush and both plastic bushes...

Page 96: ...er link on top as it tends to distort the reading REAR WHEEL When refitting the chains take care that the tension is correct and the connecting links are properly placed with the closed end pointing i...

Page 97: ...sing of brake cam must be cleaned with gasoline or a similar degreasant MAG WHEELS Install return spring with a screw driver after brake shoes have been positioned on backing plate Remove the inspecti...

Page 98: ...actory Hubs are greased The original grease filling is sufficient for approximately 3600 miles 5800 km use After this hubs must be dismantled cleaned and regreased Use lithium base grease V Ball beari...

Page 99: ...justments Proceed with bearing removal installation as follows a Remove rear wheel lift brake backing plate off hub and pull axle out towards brake drum b Push bearing spacer 2 to the side to partiall...

Page 100: ...necessary to dismantle complete hub to replace idler sprocket Unscrew complete sprocket with special tool 905 6 35 404 0 and replace if required DRIVE SPROCKET To replace drive sprocket remove mountin...

Page 101: ...b and rim Rim Mark all spoke holes on the rim starting with no 1 next to the valve hole up to 36 in the right hand direction clockwise I zl Hub The brake drum facing downward mark the lower spoke hole...

Page 102: ...stall all spokes on brake drum side with the next spoke into hole number 3 from top down the next into hole 4 from the bottom up Continue this sequence till all spokes are installed on the brake drum...

Page 103: ...e hole hole hole hole hole hole hole hole hole hole hole hole 11 6 15 10 19 14 23 18 27 22 31 26 35 30 3 34 7 12 Spoke Spoke Spoke Spoke Spoke Spoke Spoke Spoke Spoke Spoke Spoke Spoke Spoke Spoke Spo...

Page 104: ...ppropriate spoke a little provid ing the twist is only slight Always start tensioning and loosening on the part having the biggest twist commencing alternatively to either side The following spokes ar...

Page 105: ...Ignition coi As the flywheel turns a large number of reverses of magnetic flux is induced in the primary current ignition armature When the breaker points are closed as in illustration one an induced...

Page 106: ...he contact breaker prevents the formation of a spark at the breaker contacts LIGHTING FUNCTION LIGHTING FUNCTION The magnetic flux generated by the flywheel also passes the lighting coil The flywheel...

Page 107: ...pecified voltage and capacity are used y Breaker points gap Burned or worn breaker points must be replaced with new ones Turn flywheel until the fully opened breaker contacts are visible thru the rece...

Page 108: ...econdary 5 4 Adjusting breaker points Rotate flywheel until fully opened point gap is visible thru flywheel port Loosen fixing screw and adjust point gap to 014 018 in 0 35 0 45 mm 1 speed engine 016...

Page 109: ...indicator into plug hole c Connect one cable of Ohmmeter to the blue wire and the other to ground M Turn flywheel to find TDC of piston travel and zero gauge Turn flywheel opposite normal rotational...

Page 110: ...he dial indi cator backward against engine direction and mark fly wheel in line with the timing mark on the housing This is ignition timing mark Re check ignition as described on pre vious page f f I...

Page 111: ...protect the aluminum rim from damage from the tire lever Always use a leather or rubber strip between lever and the rim fig A B and C TIRE MOUNTING Place lightly pumped up tube into tire and over the...

Page 112: ...If a good strong blue spark is evident proceed to STEP 4 Weak or no spark b replace the spark plug with a know good spark plug crank the engine if spark occurs attempt to start Weak or no spark c uns...

Page 113: ...s check for shorts at attachment leads for internally shorted points replace shorted condenser 3 open points adjust to specifications 4 high point resistance replace points if blue and burned replace...

Page 114: ...is powered by the grey wire coming out of the magneto The magneto armature for the circuit is internally grounded The correct bulb size is 6 Volt 5 Watt The taillight circuit is unique in that its on...

Page 115: ...stance in the lighting circuit is maintained by having BOTH the leadlight and speedo meter bulbs operative in the circuit If either bulb fails it is certain that after a period of time the other will...

Page 116: ...n generator side 4 Throttle stop adjust engine idle speed with throttle stop screw Ensure that preliminary ad justments such as timing throttle cable slack have been carried out Shortcomings of the fo...

Page 117: ...rake light switch 6 Brake light switch 7 Horn 8 Spark plug 9 Ignition coil 10 Generator 6 V 26 5 10 W 11 Wire connector 12 Tail Stop light BLUE GREEN GREY Ht i 1 Iff BROWN BLUE CREEN YELLOW BLUE GREEN...

Page 118: ...ch 5 Brake light switch 6 Brake light switch 7 Horn 8 Spark plug 9 Ignition coil 10 Generator 6 V 26 5 10 W 11 Wire connector 12 Tail Stop light o S S q y u u i t j 5 uiri BLUE GREEN YELLOW BLUE GREEN...

Page 119: ...witch 5 Brake light switch 6 Brake light switch 7 Horn 8 Spark plug 9 Ignition coil 10 Generator 6 V 26 5 10 W 11 Wire connector 12 Tail Stop light O BROWN a a BLUE CREEI OREY BLUE GREEN YELLOW SLUE G...

Page 120: ...3 lgnition Light switch 4 Engine stop switch 5 Brake light switch 6 Brake light switch 7 Horn 8 9 10 11 12 13 14 BOSCH NUMBER 0212124 044 PART NUMBER 321 1 50 800 0 Spark plug Ignition coil Generator...

Page 121: ...0 T 35 W 250 P 21 W 250 T 1 W 250 T 2 W 260 M 1 W 260 MZ 1 W 260 MZ 2 W 260 S 1 S W 260 S 2 S W 260 T 1 W 260 T 2 W 265 P 21 W 275 T 1 W 275 T 2 W 280 MZ 1 W 280 MZ 2 W 280 P 21 W 280 S 1 S W 280 S 2...

Page 122: ...3228 03268 03307 03346 03386 03425 03465 03504 03533 03583 03622 03661 03701 03740 03780 03819 03858 03898 03937 03937 07874 11811 15748 19685 23622 27559 31496 35433 39370 43307 47244 51181 55118 590...

Page 123: ...VOLUME Cubic Centimeters cc 06102 Cubic Inches Liters I 61 02 Cubic Inches VOLUME Cubic Inches cu in 16 39 Cubic Centim Cubic Inches cu in 01639 Liters LIQUID CAPACITY LIQUID CAPACITY Liters I Liters...

Page 124: ...adjustment 10 56 83 Removal and installation 9 24 54 CENTER STAND 27 28 50 51 CHAINS 7 24 54 80 97 CLUTCH 1 speed automatic Assembly 44 46 Dismantling 32 33 2 speed automatic Assembly 75 77 Dismantlin...

Page 125: ...ents 66 67 Dismantling 59 64 Dismantling oil inject components 65 Installation 80 82 Piston ring 42 Piston and wrist pin 30 39 40 Primary drive 34 47 F FORK FRONT Maxi 85 89 Magnum II 90 Magnum MK II...

Page 126: ...nt 11 109 Breaker point inspection and cleaning 11 109 Breaker point removal and installation 109 Ignition timing 110 111 Removal and installation 28 29 49 50 MAINTENANCE also see tune up Brake adjust...

Page 127: ...WING ARM 95 96 T TIMING 110 111 TIRE LEVER 112 TIRE REPAIR 14 112 TIRE AND TUBES 14 112 TORQUE SPECIFICATIONS 22 TUNE UP Air filter 9 Breaker point adjustment and ignition timing 11 Carburetor 9 10 TR...

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Puch 1980-1981 Puch, Maintenance Manual

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Summary of Contents for 1980-1981 Puch

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