WIL-10184-E-03
30
P8 Clamped Metal
NOTES
Page 1: ...WIL 10184 E 03 Where InnovationFlows EOM ENGINEERING OPERATION MAINTENANCE MANUAL P8 Clamped Metal Pump...
Page 2: ...lifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regis...
Page 3: ...al TPE Fitted 8 P8 Metal Reduced Stroke PTFE Fitted 9 P8 Metal Full Stroke PTFE Fitted 9 P8 Metal Ultra Flex Fitted 10 Suction Lift Capability 11 SECTION 6 Suggested Installation Operation Maintenance...
Page 4: ...he pump s rated solids capacity is not exceeded CAUTION Do not exceed 8 6 bar 125 psig air supply pressure CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted p...
Page 5: ...E DOT WF WIL FLEX SANTOPRENE THREE BLACK DOTS VALVE SEATS A ALUMINUM BN BUNA N RED DOT EP EPDM BLUE DOT FS SANIFLEX HYTREL CREAM FW SANITARY WIL FLEX 1 3 SANTOPRENE TWO BLACK DOTS H ALLOY C M MILD STE...
Page 6: ...manifold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump disc...
Page 7: ...3 13 5 K 231 9 1 L 257 10 1 M 257 10 1 N 312 12 3 P 15 0 6 R 64 2 5 S 51 2 0 T 282 11 1 U 58 2 3 V 279 11 0 W 396 15 6 X 15 DIA 0 6 DIA LW0395 REV A P8 Metal Saniflo FDA DIMENSIONS ITEM METRIC mm STAN...
Page 8: ...ll in the center of the pump s performance curve Caution Do not exceed 8 6 bar 125 psig air supply pressure P8 METAL TPE FITTED Ship Weights Aluminum 32 kg 70 lb Stainless Steel 51 kg 112 lb Cast Iron...
Page 9: ...will fall in the center of the pump s performance curve Caution Do not exceed 8 6 bar 125 psig air supply pressure P8 METAL FULL STROKE PTFE FITTED Ship Weights Aluminum 32 kg 70 lb Stainless Steel 5...
Page 10: ...mm 1 4 1Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 1 bar 30 psig head pressure Example To pump 201 lpm 53 gpm against a discharge pressure head of 2 1 bar...
Page 11: ...000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping...
Page 12: ...trokes per minute and then multiplying that figure by the displacement per stroke Muffler Using the standard Wilden muffler sound levels are reduced below OSHA specifications You can use other muffler...
Page 13: ...to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partially closing a valve in the discharge line of the pump This action increases friction loss which...
Page 14: ...unable to shift Pump runs but little or no product flows 1 Check for pump cavitation Slow pump speed down to allow thick material to flow into liquid chambers 2 Verify that vacuum required to lift li...
Page 15: ...ware of any hazardous effects of contact with your process fluid NOTE Your specific pump model may vary from the configuration shown however pump disassembly procedure will be the same NOTE Replace wo...
Page 16: ...ke valve balls and seats Inspect ball cage area of liquid chamber for excessive wear or damage Step 7 Step 8 Step 9A Remove one 1 set of large clamp bands which secure one 1 liquid chamber to the cent...
Page 17: ...e liquid chamber Inspect diaphragm assembly and shaft for signs of wear or chemical attack Replace all worn parts with genuine Wilden parts for reliable performance To remove diaphragm assembly from s...
Page 18: ...d Wrench 1 4 Hex Head Wrench Snap Ring Pliers O Ring Pick CAUTION Before attempting any maintenance or repair disconnect the compressed air line to the pump and allow all air pressure to bleed from th...
Page 19: ...ion when handling air valve spool to prevent damaging seals Remove pilot spool sleeve retaining snap ring on both sides of center section with snap ring pliers NOTE Seals should not be removed from as...
Page 20: ...re assembly never insert the pilot spool into the sleeve with the notched end first this end incorporates the urethane O ring and will be damaged as it slides over the ports cut in the sleeve NOTE Se...
Page 21: ...ft seals A small amount of NLGI grade 2 white EP bearing grease can be applied to the muffler and air valve gaskets to locate gaskets during assembly Make sure that the exhaust port on the muffler pla...
Page 22: ...th the seal clamped in the pliers insert the seal into the busing bore and position the bottom of the seal into the correct groove When the bottom of the seal is seated in the groove release the clamp...
Page 23: ...he adhesive covering from the back of the PTFE tape Ensure that the adhesive strip remains attached to the PTFE tape Starting at any point place the PTFE tape in the center of the diaphragm bead groov...
Page 24: ...WIL 10184 E 03 24 P8 Clamped Metal SECTION 8 P8 FULL STROKE DIAPHRAGM FITTED EXPLODED VIEW AND PARTS LIST ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS...
Page 25: ...Pilot Spool Retaining O Ring 2 04 2650 49 700 04 2650 49 700 04 2650 49 700 04 2650 49 700 15 Shaft Seal 2 08 3210 55 225 08 3210 55 225 08 3210 55 225 08 3210 55 225 16 Gasket Center Block Pro Flo 2...
Page 26: ...WIL 10184 E 03 26 P8 Clamped Metal P8 METAL SANIFLO 1925 2004 EC EXPLODED VIEW AND PARTS LIST...
Page 27: ...0 99 13 O Ring 009 PilotSpoolRetaining 208 x 070 2 04 2650 49 700 14 Seal Shaft 2 08 3210 55 225 15 Gasket Center Block Pro Flo 2 04 3526 52 16 Air Chamber Pro Flo 2 08 3651 01 17 Screw HSFHS 3 8 16 x...
Page 28: ...52 N A 08 1080 52 08 1120 52 N A EPDM 08 1010 54 08 1020 54 08 1060 54 08 1080 54 08 1120 54 N A FKM 08 1010 53 08 1020 53 N A 08 1080 53 08 1120 53 N A Saniflex 08 1010 56 N A 08 1060 56 08 1060 56...
Page 29: ...WIL 10184 E 03 29 P8 Clamped Metal...
Page 30: ...WIL 10184 E 03 30 P8 Clamped Metal NOTES...
Page 31: ...WIL 10184 E 03 31 P8 Clamped Metal NOTES...
Page 32: ...USA P 1 909 422 1730 psgdover com Copyright 2021 PSG a Dover Company PSG reserves the right to modify the information and illustrations contained in this document without prior notice This is a non co...
