PSG Dover WILDEN SANIFLO PS15 Hygienic Series Engineering, Operation & Maintenance Download Page 1

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EOM

ENGINEERING OPERATION

MAINTENANCE

PS15

Saniflo

™

Hygienic Series

Clamped Metal Pumps

WIL-12630-E-04

Where Innovation Flows

Summary of Contents for WILDEN SANIFLO PS15 Hygienic Series

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE PS15 Saniflo Hygienic Series Clamped Metal Pumps WIL 12630 E 04 Where InnovationFlows...

Page 2: ...ragm Fitted 11 Suction Lift Curves 12 Section 6 Suggested Installation Operation 13 Maintenance and Troubleshooting Section 7 Disassembly Reassembly 16 Pump Disassembly 16 Wil Gard Diaphragm Sensor 19...

Page 3: ...ifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are regist...

Page 4: ...pply pressure CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Consult the Chemical Resistance Guide CAUTION Do not exceed 82 C 180 F air inl...

Page 5: ...ON OUTER PISTON WETTED PATHS Section 2 WI L D E N P U M P D E S I G N A T I O N S Y S T E M SPECIALTY CODES 0770 Saniflo HS 0770E Saniflo HS 1935 2004 EC 0771 Saniflo HS w Swivel Stand 0771E Saniflo H...

Page 6: ...ped in the liquid chamber and manifold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid...

Page 7: ...4 F 73 2 9 G 683 26 9 H 386 15 2 J 380 15 0 K 586 23 1 L 580 22 9 M 46 1 8 N 400 15 8 P 349 13 8 R 318 12 5 S 356 14 0 T 10 0 4 LW0264 REV B DIMENSIONS ITEM METRIC mm STANDARD inch A 598 23 5 B 175 6...

Page 8: ...29 48 4 F 73 2 9 G 710 28 0 H 522 20 5 J 514 20 3 K 721 28 4 L 715 28 2 M 46 1 8 N 400 15 8 P 349 13 8 R 394 15 5 S 432 17 0 T 10 0 4 LW0265 REV B DIMENSIONS ITEM METRIC mm STANDARD inch A 598 23 5 B...

Page 9: ...1 B 204 8 0 C 435 17 1 D 584 23 0 E 598 23 5 F 411 16 2 G 50 2 0 H 411 16 2 J 886 34 9 K 612 24 1 L 606 23 9 M 812 32 0 N 806 31 8 P 397 15 6 R 423 16 7 S 400 15 8 T 349 13 8 U 318 12 5 V 356 14 0 W...

Page 10: ...hould be specified so that daily operation parameters will fall in the center of the pump s performance curve PS15 SANIFLO HS EZ INSTALL TPE FITTED ShipWeight 98 kg 216 lb Air Inlet 19 mm 3 4 Inlet 76...

Page 11: ...ld be specified so that daily operation parameters will fall in the center of the pump s performance curve PS15 SANIFLO HS FULL STROKE INTEGRAL PISTON DIAPHRAGM FITTED ShipWeight 98 kg 216 lb Air Inle...

Page 12: ...4 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 0 bar 30 psig head pressure Example To pump 333 lpm 88 gpm against a discharge head of 4 2 bar 60 psig requ...

Page 13: ...g at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosi...

Page 14: ...r between the valve and the pump to bleed off which improves pump performance You can estimate pumping volume by counting the number of strokes per minute and then multiplying that figure by the displ...

Page 15: ...ftheair supplytothepump Anair regulator isusedto regulate air pressure A needle valve is used to regulate volume Pump discharge rate also can be controlled by throttling the pump discharge by partiall...

Page 16: ...7 Check for any broken inner piston that would cause the air valve spool to be unable to shift Pump runs but little or no product flows 1 Check for pumpcavitation Slowpumpspeeddownto allow thick mate...

Page 17: ...discharge and air lines Drain the pump by turning it upside down and allowing any fluid to flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The...

Page 18: ...emove the inlet manifold clamp bands Step 7 Next remove the clamp bands that secure the ball valve housing to the liquid chamber Step 8 Next remove the ball valve housing valve ball and gasket from li...

Page 19: ...in the opposite direction loosen and remove one of the two outer pistons Step 11B If your pump is fitted with an IPD the procedure for removing the diaphragm is slightly different In this case simply...

Page 20: ...primary diaphragm and the back up diaphragm on both sides of the pump at the six o clock position They should be positioned approximately half the distance to the shaft from the edge of the diaphragm...

Page 21: ...ommended that the pump be disassembled while attached to the stand If it is necessary to remove the pump from the stand while fully assembled use a hoist or mechanical means to support the pump as it...

Page 22: ...ts of contact with your process fluid The Wilden Pro Flo SHIFT metal pumps utilize a revolutionary Pro Flo SHIFT air distribution system Proprietary composite seals reduce the coefficient of friction...

Page 23: ...t for nicks wear or damage Replace the pilot spool assembly or sleeve O rings if necessary During reassembly never insert the dimpled end of the pilot spool first this will damage the single urethane...

Page 24: ...ng pick remove the two 2 Glyd rings from modulator spool bore Inspect and replace if necessary Step 12 Using an appropriate sized wrench remove the pilot exhaust muffler Inspect for damage or contamin...

Page 25: ...alve Step 16 Remove the air valve spool from the air valve body by threading one air valve bolt into the end of the air valve spool and gently sliding the spool out of the air valve body Inspect seals...

Page 26: ...P bearing grease or equivalent Clean the inside of the center section shaft bore to ensure no damage is done to new shaft seals A small amount of NLGI grade 2 white EP bearing grease can be applied to...

Page 27: ...easier 5 With the seal clamped in the pliers insert the seal into the bushing bore and position the bottom of the seal into the correct groove Once the bottom of the seal is seated in the groove relea...

Page 28: ...ning fluid apply Suggested flow rate for the PS15 HS pump is 100 gpm 22 7 m3 hr usually higher is better Typical CIP temperature is 77 C to 82 C 170 F to 180 F Typical chemicals include NaOH sodium hy...

Page 29: ...WIL 12630 E 04 Wilden 29 EXPLODED VIEW AND PARTS LISTING PS15 SANIFLO HS EXPLODED VIEW Section 9...

Page 30: ...ng 1 04 6345 08 23 Plug 1 4 SHCS 3 A 6 02 7825 17 02 7825 17 Wetted Path Components 24 Chamber Liquid CIP 3 EHEDG 2 15 5000 10 385P 25 Clamp Band Assy 4 8 15 7202 03 26 Elbow 3 EHEDG 4 15 5240 10 385P...

Page 31: ...V Assy 4 1 15 7654 03 15 7654 03 49 Nut Cap 5 16 18 Pump Stand 4 08 6600 03 72 50 Pad Pump Stand 4 08 7670 20 08 7670 20 51 Washer Flat 406 X 812 X 065 2 04 6740 03 04 6740 03 52 Screw HHC 3 8 16 X 1...

Page 32: ...WIL 12630 E 04 Wilden 32 PS15 SANIFLO HS 1935 2004 EC EXPLODED VIEW EXPLODED VIEW AND PARTS LISTING...

Page 33: ...17 02 7825 17 Wetted Path Components 24 Chamber Liquid CIP 3 EHEDG 2 15 5000 10 385P 25 Clamp Band Assy 4 8 15 7202 03 26 Elbow 3 EHEDG 4 15 5240 10 385P 27 T Section 3 EHEDG 2 15 5160 10 385P T Sect...

Page 34: ...ssy 4 1 15 7654 03 15 7654 03 49 Nut Cap 5 16 18 Pump Stand 4 08 6600 03 72 50 Pad Pump Stand 4 08 7670 20 08 7670 20 51 Washer Flat 406 X 812 X 065 2 04 6740 03 04 6740 03 52 Screw HHC 3 8 16 X 1 1 4...

Page 35: ...WIL 12630 E 04 Wilden 35 PS15 SANIFLO HS Horizontally Mounted EXPLODED VIEW EXPLODED VIEW AND PARTS LISTING...

Page 36: ...iquid CIP 3 EHEDG 2 15 5000 10 385P 24 Clamp Band Assy 4 10 15 7202 03 25 Reducer 4 3 4 15 5290 10 83P 26 Clamp Band Assy Large 3 2 08 7300 03 385 27 Screw HHC 3 8 16 X 3 1 4 4 08 6120 03 28 Washer Fl...

Page 37: ...WIL 12630 E 04 Wilden 37 PS15 SANIFLO HS Horizontally Mounted 1935 2004 EC EXPLODED VIEW EXPLODED VIEW AND PARTS LISTING...

Page 38: ...00 10 385P 24 Clamp Band Assy 4 10 15 7202 03 25 Reducer 4 3 4 15 5290 10 83P 26 Clamp Band Assy Large 3 2 08 7300 03 385 27 Screw HHC 3 8 16 X 3 1 4 4 08 6120 03 28 Washer Flat 406 X 875 X 125 4 04 6...

Page 39: ...5 FDA Wil Flex 08 1065 57 08 1022 57 08 1031 57 15 1086 57 FDA FKM 15 1375 68 15 1215 68 Product Contact Components LW0271 Rev G PS15 SANIFLOTM HS 1935 2004 EC Material Diaphragms Color Code Full Stro...

Page 40: ...30 72 08 1040 55 15 1215 55 FDA Wil Flex 08 1065 57 08 1022 57 08 1031 57 FDA FKM 15 1215 68 Product Contact Components LW0271 Rev G PS15 SANIFLOTM HS Horizontal Mounted 1935 2004 EC Material Diaphrag...

Page 41: ...WIL 12630 E 04 Wilden...

Page 42: ...WIL 12630 E 04 Wilden...

Page 43: ...WIL 12630 E 04 Wilden Notes...

Page 44: ...Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reserves the right to modify the information and illustrations contained in this document without p...

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