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PS Engineering 

PAV80 Series IFE System  

Installation and Operator’s Manual 

200-800-0101 

Page 2-3 

 Rev 2 Sept. 2003 

Panel Opening

Saw and 

file used to 

remove 

existing 

instrument 

panel from 

this 

location

 

Figure 2-3 Completed panel opening (Typical) 

 

Figure 2-4 Completed panel installation 

2.3.4 Connector 

Assembly 

The unit connector mates directly with the circuit boards in the PAV80. The connector (part number 120-
425-4402 is a Molex crimp-type, and requires the use of a Molex hand crimp tool, EDP P/N 11-01-0203, 
CR6115B (or equiv.).  The connector is mounted to the unit tray with 2 ea. #4-40 screws, from the inside 
of the tray. 

 After installing the connector, install the connector shield on the back of the tray with 2 ea #4-40 screws, 
washers and nuts.  

Ensure that proper strain relief and chafing precautions are made during wiring and installation of the tray 
and shield. 

 

Summary of Contents for PAV80

Page 1: ...gineering Inc 2004 Copyright Notice Any reproduction or retransmittal of this publication or any portion thereof without the expressed written permission of PS Engi neering Inc is strictly prohibited...

Page 2: ...TING REQUIREMENTS 2 1 2 3 3 MOUNTING RACK INSTALLATION 2 2 2 3 4 CONNECTOR ASSEMBLY 2 3 2 4 CABLE HARNESS WIRING 2 4 2 4 1 NOISE 2 4 2 4 2 POWER 2 5 2 4 3 BACKLIGHTING 2 5 2 4 4 ANTENNA 2 5 2 4 5 AUX...

Page 3: ...g Typical 2 3 Figure 2 4 Completed panel installation 2 3 Figure 2 5 Tray Assembly 2 4 Figure 2 8 View of typical PVA802 Installation 2 7 Figure 3 1 Front Panel Controls 3 1 Figure 3 3 Remote Control...

Page 4: ...T DESCRIPTION The PAV80 System is a single panel mounted unit that contains a DVD player with MP3 media capability and an AM FM radio receiver It also contains a high fidelity stereo amplifier to prov...

Page 5: ...itude Up to 25 000 feet in a non pressurized area of the cockpit DIMENSIONS Height 2 0 in 5 1 cm Width 6 25 in 15 9 cm Depth 7 7 in 19 8 cm WEIGHT With Rack Connectors 2 8 lb 1 27 kg POWER REQUIREMENT...

Page 6: ...Internal Lighting Voltage Maximum Current Typical operating current Supplied by panel unit REMOTE DIMENSIONS Weight 2 375 W x 3 80 H X 0 25 D 60 x 93 x 6 4 mm 1 0 oz 28 4 gm Power 3 VDC 1 ea CR2025 ba...

Page 7: ...stallation Kit 250 801 0001 as shown Part Number Description Quantity 550 005 2522 5 Pin DIN Jack 1 425 800 2511 Display Cable 1 Optional Equipment Model Part Number Description PVA802 050 802 0100 Vi...

Page 8: ...io systems that are FAA TSO approved Make Model Part Number PM1000II 11920 11922 PM3000 11931 11932 PMA6000 Series 6000 all PMA7000 Series 7000 all PCD7100 11950 11951 PMA4000 11942 PS Engineering PAC...

Page 9: ...Verify the correct quantity of com ponents supplied with the list in Section 1 6 B If any claim is to be made save the shipping material and contact the freight carrier Do NOT return units damaged in...

Page 10: ...until needed Install the tray using six FHP 6 32 x screws The unit must be supported at front and rear of the mounting tray See Appendix B The tray mounting can be made in any area that exists for add...

Page 11: ...es directly with the circuit boards in the PAV80 The connector part number 120 425 4402 is a Molex crimp type and requires the use of a Molex hand crimp tool EDP P N 11 01 0203 CR6115B or equiv The co...

Page 12: ...stom made harness visit www ps engineering com for more information 2 4 1 Noise Due to the variety and the high power of radio equipment often found in today s general aviation aircraft there is a pot...

Page 13: ...itions by the connection to the aircraft dimmer bus If the radio light dimmer is turned all the way off the display will be at full intensity 2 4 4 Antenna The passive AM FM antenna part number 510 73...

Page 14: ...while installing the unit in tray Internal damage will result 2 6 PVT801 Display Installation The PVT801 is designed to be portable Install display connectors in a location convenient to the user The...

Page 15: ...Post Installation Checkout After wiring is complete verify power is ONLY on pins 21 and Y of the connector and airframe ground on bottom connector pin 22 Failure to do so will cause serious internal d...

Page 16: ...1 to 118 00 and the PAV80 to 107 3 MHz Transmit a test count and evaluate the unit display and audio output for inconsistencies 13 Repeat step 10 for COM 2 and other transmitters a Tune Nav 1 to local...

Page 17: ...the unit The left knob is also the volume control with 30 steps The knob controls the volume of the primary out put To modify the volume of the SECONDARY output press the volume knob for more than 2...

Page 18: ...s the knob once to change the primary mode The left hand LCD display will blink to indicate that the mode can be changed Turn the knob to change the mode Here are the mode selections DSK DVD MP3 CD mo...

Page 19: ...evious track Decrease frequency long press Rewind Decrease frequency DATA knob CW Select next track Increase radio frequency DATA knob CCW Select previous track Decrease radio frequency DATA knob Push...

Page 20: ...ut Volume Control Menu Selection Disc Control Track Selection MENU 1 2 3 NEXT 4 5 6 0 7 8 9 FF ENTER UP DOWN LEFT RIGHT PREV STOP REW VOL UP EJECT PLAY PAUSE VOL DN PAV80 IFE SYSTEM V O L U M E M E N...

Page 21: ...r s Manual 200 800 0101 Page 3 5 Rev 5 Feb 2004 3 5 Display Dimming The display can be adjusted for ambient light conditions by the connection to the aircraft dimmer bus At minimum bus voltage or no l...

Page 22: ...IABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES This warranty does not cover a defect that has resulted from improper handling storage or preservation or un reasonable use or maintenance as determined b...

Page 23: ...next to the desired track Press the record button in the lower left corner when complete 5 MusicMatch will then convert the files from the audio CD to MP3 and display them in the Music Library box loc...

Page 24: ...MBER INCORPORATED ENGINEERING SHEET 120 800 8801 Lenoir City Tn 37772 865 988 9800 9800 Martel Road 1 OF 1 BY 03 20 2003 GLP DESCRIPTION TITLE SIZE DATE 03 20 2003 REV MATERIAL GLP NAME DRAWN BY ACTIV...

Page 25: ...ction 8 WIRING INSTALLATION INSPECTION REQUIREMENTS Section 9 ENVIRONMENTAL PROTECTION AND INSPECTION Section 11 CLAMPING Clean antenna area with solution approved by aircraft manufacturer Use 3M Self...

Page 26: ...20 425 4402 Connector A B C Existing Avionics Mounting Rails see detail A Clipnuts 475 630 0002 6 plcs 6 32 Screws 475 632 0012 6 plcs C A B A B C Figure 6 3 Tray Installation Drawing 002 973 0430 Con...

Page 27: ...Interface View from solder cup 1 Video Ground 2 Display Power 3 Power Ground 4 Video Signal 5 No Connection 1 2 3 4 5 Figure 6 4 Display connector layout 1 38 in 0 2 in Connector Exit 3 03 in 2 99 in...

Page 28: ...00 800 0101 Appendix B Rev 5 Feb 2004 VIEWED FROM REAR Cable Exit 4 5 in 5 13 in 0 185 in 4 plcs 6 1 in 6 83 in 0 9 in 1 76 in 0 57 in 5 10 3 40 Figure 6 6 PVT801 Mounting Tray Dimensions if used Figu...

Page 29: ...IZE TITLE DESCRIPTION GLP 07 09 03 BY 1 OF 1 9800 Martel Road 865 988 9800 Lenoir City Tn 37772 120 800 8802 SHEET ENGINEERING INCORPORATED DRAWING NUMBER REVISIONS ECO 1 REV DATE 17 5 16 7 5 15 10 5...

Page 30: ...put Low Power 11 33 VDC 13 25 12 11 24 23 10 22 21 20 19 9 8 7 6 18 17 16 15 14 5 4 3 2 1 Display 1 Power Display 1 Power ground Video Output Lo 1 Video Output Display 2 Power Display 2 Power ground V...

Page 31: ...Composite Input Hi AUX Video Composite Input L0 19 W Display Power Note 6 Power Ground 18 V Video Composite Output Hi Video Composite Output Lo 11 M 12 N 13 P S Video Luma A REV DATE SHEET OF TITLE DW...

Page 32: ...must be MIL 22750 or 27500 24 AWG minumum 2 Power and Ground 18AWG Mil Spec Tefzel minimum Lighting 22 AWG minimum 3 Circuit breaker must be PULL TYPE 4 Video cables must be RG 179 U MIL C17 5 When co...

Page 33: ...aft records All work accomplished listed on Work Order 8 2 Instructions for Continuing Airworthiness PAV80s Sample ICA Checklist for PS Engineering PAV80s Section Item Information 1 Introduction Insta...

Page 34: ...s issued for the installation of the PAV80 entertainment system in one make model airplane However other makes and models are readily adaptable to this approved data since the PAV80 installation is no...

Page 35: ...PS Engineering PAV80 Installation and Operator s Manual 200 800 0101 Appendix D Rev 5 Feb 2004...

Page 36: ...rash Safety 7 3 Equipment tested Category B Vibration 8 0 Equipment tested to Category S Explosion 9 0 Category X not tested Waterproofness 10 0 Category X not tested Fluids Susceptibility 11 0 Catego...

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