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Proton InteliSENS PD30, Instruction Manual

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Page 2 of 68 

Proton Products InteliSENS PD30 Instruction Manual (Issue 1a) 

Table of Contents

 

D

ECLARATION OF 

C

ONFORMITY 

(CE) .......................................................... 5

 

I

NTRODUCTION

 .......................................................................................... 6

 

S

PECIFICATIONS

........................................................................................ 7

 

S

TANDARD INTERFACES

 ........................................................................................................................ 7

 

O

PTIONAL INTERFACES

 .......................................................................................................................... 8

 

O

PTIONAL FUNCTIONALITY

 ..................................................................................................................... 8

 

D

IMENSIONAL 

D

RAWINGS

 ........................................................................... 9

 

A

NNOTATED 

D

RAWINGS

 ........................................................................... 10

 

C

ONNECTORS

 ..................................................................................................................................... 10

 

O

PTIONAL ACCESSORIES

 ......................................................................... 11

 

O

PTIONAL INTERFACES

 ........................................................................................................................ 11

 

Industrial bus interfaces .............................................................................................................................. 11

 

Electrical interfaces ..................................................................................................................................... 12

 

O

PTIONAL FIRMWARE

 .......................................................................................................................... 12

 

I

NTERFACE DISPLAY MODULES

 ............................................................................................................. 14

 

P

OWER SUPPLIES AND CONNECTIVITY

 .................................................................................................. 14

 

I

NSTALLATION

 ......................................................................................... 15

 

P

RECAUTIONS

 ..................................................................................................................................... 15

 

O

PTICAL WINDOW CLEANING PROCEDURE

 ............................................................................................. 16

 

I

NSTALLATION SEQUENCE

 .................................................................................................................... 16

 

M

ECHANICAL 

I

NSTALLATION

 ................................................................................................................ 17

 

G

AUGE HEAD DIMENSIONS

:

 

PD30 ........................................................................................................ 17

 

I

NSTALLATION NOTES

: ....................................................................................................................................... 17

 

E

LECTRICAL 

I

NSTALLATION

 .................................................................................................................. 17

 

Earth connection ......................................................................................................................................... 17

 

Shielded Cables ........................................................................................................................................... 17

 

Optional CDI4 interface display unit installation......................................................................................... 18

 

DC Power supply .......................................................................................................................................... 19

 

Powering on the gauge ............................................................................................................................... 19

 

Power indications ........................................................................................................................................ 20

 

Powering off the gauge ............................................................................................................................... 20

 

C

ONFIGURATION VIA 

CDI4 ....................................................................... 20

 

P

OWER ON SCREEN

 ............................................................................................................................. 20

 

H

OME PAGE 

1 ..................................................................................................................................... 21

 

H

OME PAGE 

2 ..................................................................................................................................... 21

 

H

OME PAGE 

3 ..................................................................................................................................... 22

 

H

OME PAGE 

4 ..................................................................................................................................... 22

 

F

UNCTION MENUS

 ............................................................................................................................... 23

 

P

RESET

 .............................................................................................................................................. 24

 

C

OMMUNICATIONS

............................................................................................................................... 29

 

INTERFACE ...................................................................................................................................... 31

 

G

AUGE 

I

NFORMATION

 .......................................................................................................................... 34

 

S

TORE

 ................................................................................................................................................ 35

 

S

TATISTICS

 ......................................................................................................................................... 35

 

FFT ................................................................................................................................................... 36

 

ACCESS

 

LEVELS ............................................................................................................................. 37

 

S

TANDARD 

C

OMMUNICATIONS 

I

NTERFACES

 ............................................... 38

 

CAN-

BUS COMMUNICATIONS

 ............................................................................................................... 38

 

CAN-bus interface ....................................................................................................................................... 38

 

CAN-bus LED indicator ................................................................................................................................ 38

 

Summary of Contents for InteliSENS PD30

Page 1: ...30 Instruction Manual Issue 1a Instruction Manual InteliSENS PD30 Single Axis Laser Scanning Diameter Gauge Issue 1a 10 November 2020 Proton Products Co Ltd 10 Aylesbury End Beaconsfield Buckinghamshi...

Page 2: ...15 OPTICAL WINDOW CLEANING PROCEDURE 16 INSTALLATION SEQUENCE 16 MECHANICAL INSTALLATION 17 GAUGE HEAD DIMENSIONS PD30 17 INSTALLATION NOTES 17 ELECTRICAL INSTALLATION 17 Earth connection 17 Shielded...

Page 3: ...Interrogating External Alarm 1 and External Alarm 2 Logic Input Status 48 RELAY OUTPUTS 50 Relay outputs connection 50 Relay outputs electrical specifications 50 OPTIONAL ELECTRICAL INTERFACES 51 ANA...

Page 4: ...Instruction Manual Issue 1a MODBUS PARAMETER ACCESS PROTOCOL 59 INPUT PARAMETERS 60 OUTPUT PARAMETERS 65 CONTACT DETAILS FOR ENQUIRIES SALES AND SERVICE 68 WEB SITE 68 ENQUIRIES AND SALES 68 SERVICE E...

Page 5: ...12 2011 A2 2013 EN 62311 2008 Equipment Covered Product name Description Part number PD30 Single Axis diameter gauge 00054MC021 SiDi CDi4 Colour touch screen display interface 00049MC021 These product...

Page 6: ...ENS PD30 diameter gauge can operate as a standalone unit RS 232 RS 422 RS 485 and Ethernet communication interfaces are installed as standard for straightforward connection to computers or PLCs Option...

Page 7: ...arent object diameter Helix Twisted braided multi core cable envelope diameter STANDARD INTERFACES 2x digital inputs User configurable function Reset Print Activation Maximum input voltage 24 Vdc 4x r...

Page 8: ...P OPTIONAL FUNCTIONALITY PI feedback controller Proportional Integral feedback controller Statistics Maximum minimum mean standard deviation Cp Cpk SPC Statistical Process Control automatic set point...

Page 9: ...Page 9 of 68 Proton Products InteliSENS PD30 Instruction Manual Issue 1a DIMENSIONAL DRAWINGS...

Page 10: ...rth bolt M5 bolt Earth point for the gauge enclosure 3 Ethernet RJ45 socket Ethernet communications interface 4 PROFI EIP DEV DB9 female Optional PROFIBUS EtherNet IP PROFINET communications interface...

Page 11: ...cannot be field retrofitted PROFIBUS interface For connection to PLCs and other process control instrumentation via an industry standard PROFIBUS network Proton part number 00054MC062 PROFINET interf...

Page 12: ...TIONAL FIRMWARE Optional firmware may be end user enabled through the purchase of a license key Some optional firmware functions are dependent on the presence of optional interfaces Fast Fourier Trans...

Page 13: ...DG PC Interface Software PC based software package User friendly graphical user interface Displays all measurements Provides menu based setting of all parameters Provides data logging presets and alar...

Page 14: ...5 INTERFACE connector Supplies 24VDC electrical power to the gauge Provides screw terminal access to all INTERFACE connector input and output pins End user cables are sealed with three cable glands In...

Page 15: ...duction line applications Proton Products can supply optional adjustable cable guides for securing the passage of a cable through the optical gate cavity Do not open or disassemble The gauge contains...

Page 16: ...ards apply only light pressure to the tissue or cloth when wiping the optical window 4 Repeat as necessary with fresh tissues or a clean section of cloth until the optical window is clean and free of...

Page 17: ...upported so that the cable end does not catch on the gauge Ensure that the cable alignment is perpendicular to the face of the gauge with the least error practically possible an angle error of one deg...

Page 18: ...connected remotely via a CAN bus extension cable The remote CDI4 interface display unit can also power DC powered gauges through a CAN bus port connected power supply Installing a CDI4 display unit t...

Page 19: ...connector PSU BOB Power supply unit and break out box connected to the INTERFACE connector Alternatively power may be directly supplied to the gauge via either of the following connectors CAN POWER c...

Page 20: ...CDI4 interface display is attached to the gauge then correct power up is indicated by the display of the welcome screen followed by the home page Powering off the gauge The gauge has no power switch i...

Page 21: ...Press the button to turn ON the controller outuput Press the button to HOLD the controller output voltage constant at its current value Press the button to access the function menu page Press the but...

Page 22: ...e function menu page Press the button to advance to Home Page 5 Gauge status PID status Running average diameter Running maximum diameter Running minimum diameter Line speed from one of the speed sour...

Page 23: ...InteliSENS PD30 Instruction Manual Issue 1a Function menus Press the button on the home page to access this page Press the Home icon to return to the home page or press the other icons to access the r...

Page 24: ...ce to the next page Select the shrinkage mode from options Percentage ABS Set the percentage or absolute shrinkage value depending on the setting for Shrinkage mode above A value of zero disables shri...

Page 25: ...cts such as glass rod outermost edge detection Helix Measure the envelope diameter that encloses a twisted or braided multi core cable Requires provision of line speed SMFD Single Scan Flaw Detection...

Page 26: ...mits The Measurement Average Time should be set to smooth out any short duration noise on the measurement it may be left at its default value of 1ms unless measurement noise is large The Reference Ave...

Page 27: ...be detected Hence the Reference Average Time should not be set to an excessively large value in order to minimise the ramp up time for the Reference Diameter Start speed Setting a minimum Start speed...

Page 28: ...normal measurement operation Dia compensation All measured diameter values are multiplied by this Diameter Compensation factor before display or reading through a communications interface Switch ON o...

Page 29: ...or OFF Press the button to return to the home page Press the button to access the function menu page Press the button to advance to the next page Set the Modbus ID Enable or disable the DHCP function...

Page 30: ...ton to confirm Enable or disable the DHCP function Set the Endian mode Press the button to return to the home page Press the button to access the function menu page Press the button to advance to the...

Page 31: ...nse Instant Average Instant Analogue output voltage represents the value of each individual measurement Average Analogue output voltage represents the time averaged measured value Press the Interface...

Page 32: ...upper limit Under average lower limit Window dirty Select the condition under which this relay contact will close short circuit Same as above Same as above Same as above Set the relay contact closure...

Page 33: ...puts multiple activations of any Ext alarm 1 and Ext alarm 2 logic input within this time period are counted as a single activation Speed source Preset Use the fixed Preset speed value for the line sp...

Page 34: ...ter error proportional gain 0 to 100 Set the diameter error integral gain 0 to 100 Select the PID controller output polarity from options Normal Reverse Press the button to return to the home page Pre...

Page 35: ...button to return to the home page Press the button to access the function menu page Press the Statistics icon on the function menu page to access this page Set the statistics mode from options Time Le...

Page 36: ...ction menu page to access this page FFT graph Select the FFT sampling rate from options 1Hz 3Hz 10Hz 30Hz 100Hz 300Hz 1KHz or select OFF to close the FFT function FFT peak value FFT sampling window re...

Page 37: ...access levels pages The Access levels page is a password protected page which restricts the setting of parameters The function menu pages can be locked or unlocked by selecting Locked or Unlocked The...

Page 38: ...it is not normally necessary to manually configure this interface The CAN bus interface is not intended for use with an external CAN bus network CAN bus interface The CAN bus interface may be accessed...

Page 39: ...CTS1 Not used 8 RTS1 Not used S Shield Ensure that the cable shield is connected to this via the plug shield connection Shield The above table also shows the configuration of a cable for connection to...

Page 40: ...R GND 6 RS422_Y 9 RS422_Z S Shield Ensure that the cable shield is connected to this via the plug shield connection Shield The four wire RS 422 interface may be converted to two wire RS 485 operation...

Page 41: ...nstruction Manual Issue 1a Ethernet LED indicator EIP LED status Indication Continuous green Online and connected Ethernet communications Flashing green Online but not connected Continuous red Critica...

Page 42: ...COMMUNICATIONS This communications interface operates independently of the other communications interfaces and may be used at the same time as them PROFIBUS interface The PROFIBUS interface may be acc...

Page 43: ...INET interface The PROFINET interface may be accessed through the PROFI EIP DEV connector Connector type DB9 female socket Pin PROFINET Comments 1 LAN TX 2 LAN TX 7 LAN RX 9 LAN RX S Shield Ensure tha...

Page 44: ...tions interfaces and may be used at the same time as them EtherNet IP interface The EtherNet IP interface may be accessed through the PROFI EIP DEV connector Connector type DB9 female socket Pin Ether...

Page 45: ...d pulse input 2 For low voltage speed pulses e g 5V TTL 13 SPD1 Speed pulse input 1 For high voltage speed pulses e g 12 24V speed encoders S Shield Ensure that the cable shield is connected to this v...

Page 46: ...y be accessed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 9 AGND Analogue input ground Isolated ground reference for AIP 22 AIP Analogue input S...

Page 47: ...rrent of 3mA when externally pulled down to the low state Specification Minimum Typical Maximum Units Low state logic 0 input voltage 3 V High state logic 1 input voltage 10 5 V Absolute input voltage...

Page 48: ...put parameter bit DW1 9 0 Print EXT ALARM 2 message to a printer connected to the RS 232 port Set output parameter bit DW1 9 1 3 Line Rev Direction Decrement the length of the line Input DW logic inpu...

Page 49: ...n Products InteliSENS PD30 Instruction Manual Issue 1a 5 Line speed too high for helix mode 0 OK 1 Too High 6 Gauge overheat 0 OK 1 Gauge overheat 7 8 External alarm 1 0 OK 1 Alarm 9 External alarm 2...

Page 50: ...y 2 common 19 NO3 Relay 3 normally open contact 7 COM3 Relay 3 common 20 NO4 Relay 4 normally open contact 8 COM4 Relay 4 common S Shield Shield Ensure that the cable shield is connected to this via t...

Page 51: ...ed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 3 AOUT1 Analogue output 1 4 AOUT3 Analogue output 3 15 Agnd Analogue output ground Isolated groun...

Page 52: ...feedback controller may be accessed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 1 P0V PI feedback controller ground reference Isolated from ear...

Page 53: ...apstan or extruder operating midpoint and the PI feedback controller output drives the capstan or extruder above or below this operating midpoint Note that the PI feedback controller ground reference...

Page 54: ...aling as the primary control input through R1 of the controlled equipment i e R1 R2 If the scaling between the two control inputs is different then the PI feedback controller gain must be adjusted acc...

Page 55: ...ogic inputs Digital ground For logic and speed pulse inputs NOT isolated 12 SPD2 Speed pulse inputs Speed input 2 Low voltage Low 2 V High 4 V Max 30 V 13 SPD1 Speed pulse inputs Speed input 1 High vo...

Page 56: ...h bit 15 as the most significant bit Unused or reserved bits are set to binary zero Numerical value words Words defined as a numerical value are formatted as a string of characters representing the va...

Page 57: ...munication with the gauge then the carriage return followed by line feed CR LF sequence of commands can be replaced by a single press of the Enter key Reading a single output parameter Use the followi...

Page 58: ...ut parameters Use the following request format to read a contiguous block of output parameter values as a continuous stream Request format Output parameter number Space Number of parameters CR LF Resp...

Page 59: ...1 byte Modbus function code determines read or write operation Data Multiple bytes Length and data dependent on function CRC 2 bytes Cyclic Redundancy Check for errors not required for Modbus TCP End...

Page 60: ...l 0 20000000 1000000 DW5 DW6 Preset Y diameter 1 0 01um 0 01mil 0 20000000 1000000 DW7 DW8 Preset Z diamter 1 0 01um 0 01mil 0 20000000 1000000 DW9 DW10 Preset Ovality 1 0 01um 0 01mil 0 20000000 0 DW...

Page 61: ...ber for helix 1 1 1 100 2 DW42 Flaw interval time 1 0 001s 1 0 001m 1 0 001ft 1 65535 100 DW43 SMFD reference diameter average time 1 1ms 1 1000 100 DW44 SMFD measurement average time 1 0 1ms 1 100 10...

Page 62: ...0 Preset 1 Pulse 2 Analouge 0 DW53 Preset line speed 1 1m min 1 ft min 0 65535 1000 DW54 Full scale gain of line speed 1 1m min 1 1ft min or 1 0 0001pulse meter 1 0 0001pulse ft 1000 DW55 DW56 0 7 Co...

Page 63: ...OFF 1 ON 0 DW71 Statistics time 1 1s 1 1m ft 1 65535 10 DW72 Statistics Mode 0 Time 1 Length 2 One Reel 0 DW73 FFT sampling rate 0 OFF 1 1Hz 2 3Hz 3 10Hz 4 30Hz 5 100Hz 6 300Hz 7 1KHz 0 DW74 Hold time...

Page 64: ...iBus IP Address C0A80165 192 168 1 171 DW101 DW102 iBus Subnet Mask FFFFFF00 255 255 255 0 DW103 DW104 iBus Gateway C0A80101 192 168 1 1 DW105 DW106 Destination IP address for UDP last section only P...

Page 65: ...5 High Resoulation for Diameter 0 OFF 1 ON 6 Over average upper limit 0 OK 1 Over limit 7 Under average lower limit 0 OK 1 Over limit 8 Over X upper limit 0 OK 1 Over limit 9 Under X lower limit 0 OK...

Page 66: ...20000000 20000000 DW17 DW18 Z error 1 0 01um mil 20000000 20000000 DW19 DW20 Ovality error 1 0 01um mil 20000000 20000000 DW21 DW22 Latest lump value 1 0 01um mil 20000000 20000000 DW23 DW24 Latest lu...

Page 67: ...0 20000000 DW47 DW48 Maximum diameter 1 0 01um mil 0 20000000 DW49 DW50 Minimum diameter 1 0 01um mil 0 20000000 DW51 DW52 Mean diameter 1 0 01um mil 0 20000000 DW53 DW54 Chi of normal distribution 1...

Page 68: ...protonproducts com Europe europe service protonproducts com MANUAL FEEDBACK AND COPYRIGHT Please email feedback on this manual to manuals protonproducts com This manual contains details of equipment...

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