Proton InteliSENS DG2030 Instruction Manual Download Page 4

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Proton Products InteliSENS DG2030 Diameter Gauge Instruction Manual (Issue 1a)

NPUT PARAMETERS

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UTPUT PARAMETERS

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ONTACT DETAILS FOR ENQUIRIES

SALES AND SERVICE

.............................. 69

EB SITE

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NQUIRIES AND SALES

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ERVICE ENQUIRIES

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ANUAL FEEDBACK AND COPYRIGHT

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Summary of Contents for InteliSENS DG2030

Page 1: ...iameter Gauge Instruction Manual Issue 1a Instruction Manual InteliSENS DG2030 Dual Axis Laser Scanning Diameter Gauge Issue 1a 31 July 2019 Proton Products Co Ltd 10 Aylesbury End Beaconsfield Buckin...

Page 2: ...ION 15 PRECAUTIONS 15 OPTICAL WINDOW CLEANING PROCEDURE 16 INSTALLATION SEQUENCE 16 MECHANICAL INSTALLATION 17 GAUGE HEAD DIMENSIONS DG2030 17 INSTALLATION NOTES 17 ELECTRICAL INSTALLATION 18 Earth co...

Page 3: ...nfiguration 48 Interrogating External Alarm 1 and External Alarm 2 Logic Input Status 48 RELAY OUTPUTS 50 Relay outputs connection 50 Relay outputs electrical specifications 50 OPTIONAL ELECTRICAL INT...

Page 4: ...SENS DG2030 Diameter Gauge Instruction Manual Issue 1a INPUT PARAMETERS 60 OUTPUT PARAMETERS 66 CONTACT DETAILS FOR ENQUIRIES SALES AND SERVICE 69 WEB SITE 69 ENQUIRIES AND SALES 69 SERVICE ENQUIRIES...

Page 5: ...1 2010 A12 2011 A2 2013 EN 62311 2008 Equipment Covered Product name Description Part number DG2030 Dual Axis diameter gauge 00054MC002 SiDi CDi4 Colour touch screen display interface 00049MC021 These...

Page 6: ...e InteliSENS DG2030 diameter gauge can operate as a standalone unit RS 232 RS 422 RS 485 and Ethernet communication interfaces are installed as standard for straightforward connection to computers or...

Page 7: ...bject diameter Helix Twisted braided multi core cable envelope diameter STANDARD INTERFACES 2x digital inputs User configurable function Reset Print Activation Maximum input voltage 24 Vdc 4x relay ou...

Page 8: ...es are not available in units destined for European markets OPTIONAL FUNCTIONALITY PI feedback controller Proportional Integral feedback controller Statistics Maximum minimum mean standard deviation C...

Page 9: ...Page 9 of 69 Proton Products InteliSENS DG2030 Diameter Gauge Instruction Manual Issue 1a DIMENSIONAL DRAWINGS...

Page 10: ...ow 6 Y axis detector window 7 Earth bolt 8 Ethernet communications interface 9 Optional PROFIBUS PROFINET EtherNet IP communications interfaces 10 CAN bus communications interface and DC power input 1...

Page 11: ...placement cannot be field retrofitted PROFIBUS interface For connection to PLCs and other process control instrumentation via an industry standard PROFIBUS network Proton part number 00054MC062 PROFIN...

Page 12: ...7MC061 OPTIONAL FIRMWARE Optional firmware may be end user enabled through the purchase of a license key Some optional firmware functions are dependent on the presence of optional interfaces Fast Four...

Page 13: ...ch screen display Connects via the CAN bus port Displays measured speed and length Provides menu based setting of all parameters Mounts directly on the gauge body or remotely via an extension cable Pr...

Page 14: ...out the DB25 INTERFACE connector to a DIN rail mountable set of screw terminals Select the required length of DB25 cable from below Proton part number 00041MC730 DB25 INTERFACE port to PSU BOB DG Term...

Page 15: ...cable production line applications Proton Products can supply optional adjustable cable guides for securing the passage of a cable through the optical gate cavity Do not open or disassemble The gauge...

Page 16: ...utwards apply only light pressure to the tissue or cloth when wiping the optical window 4 Repeat as necessary with fresh tissues or a clean section of cloth until the optical window is clean and free...

Page 17: ...HST3 height stand which has a thickness of 8mm If a stand of different thickness is used then the screw length supplied may not be suitable Do not place in a position close to a hot surface Do not al...

Page 18: ...shields are correctly clamped and electrically connected to their connectors and metal connector shells at both ends Ensure that the shields of cables connecting to the end user s equipment are clampe...

Page 19: ...tersunk screws for future use 2 Align the CDI4 connector mating key with the port socket and insert Secure the CDI4 unit with four spring washers and M4 cap head screws Installing a remote CDI4 interf...

Page 20: ...d to the CAN POWER connector PSU UNI Power supply unit connected to the INTERFACE connector PSU BOB Power supply unit and break out box connected to the INTERFACE connector Alternatively power may be...

Page 21: ...asurement Power indications PWR LED status Indication Continuous red Gauge is powered on Power Extinguished Gauge is powered off If an optional CDI4 interface display is attached to the gauge then cor...

Page 22: ...calibration The CDI4 touch screen can be calibrated using the following procedure 1 Press the Click to calibrate touch screen message during gauge power on to access the screen calibration function 2...

Page 23: ...oller outuput Press the button to HOLD the controller output voltage constant at its current value Press the button to access the function menu page Press the button to advance to Home Page 2 Gauge st...

Page 24: ...vality Ovality error bar to indicate above value pictorially Press the button to access the function menu page Press the button to advance to Home Page 4 Gauge status PID status Size of the last lump...

Page 25: ...ximum diameter Running minimum diameter Line speed from one of the speed sources user preset line speed measured line speed from the speed pulse input measured line speed from analogue input Calculate...

Page 26: ...the Presets icon on the home page to access the Presets page 1 Set the preset average diameter Set the preset average upper tolerance Set the preset average lower tolerance Set the preset core diamet...

Page 27: ...e Select the shrinkage mode from options Percentage ABS Set the percentage or absolute shrinkage value depending on the setting for Shrinkage mode above A value of zero disables shrinkage compensation...

Page 28: ...on Helix Measure the envelope diameter that encloses a twisted or braided multi core cable Requires provision of line speed SMFD Single Scan Flaw Detection is NOT available in Helix mode Units Metric...

Page 29: ...D flaw limits The Measurement Average Time should be set to smooth out any short duration noise on the measurement it may be left at its default value of 1ms unless measurement noise is large The Refe...

Page 30: ...laws will be detected Hence the Reference Average Time should not be set to an excessively large value in order to minimise the ramp up time for the Reference Diameter Start speed Setting a minimum St...

Page 31: ...d resume normal measurement operation Dia compensation All measured diameter values are multiplied by this Diameter Compensation factor before display or reading through a communications interface Swi...

Page 32: ...a 10V output voltage AOP response Instant Average Instant Analogue output voltage represents the value of each individual measurement Average Analogue output voltage represents the time averaged measu...

Page 33: ...X upper limit Under X lower limit Over Y upper limit Under Y lower limit Over ovality upper limit Window Dirty Select the condition under which this relay contact will close short circuit Same as abo...

Page 34: ...logic inputs multiple activations of any Ext alarm 1 and Ext alarm 2 logic input within this time period are counted as a single activation Speed source Preset Use the fixed Preset speed value for the...

Page 35: ...troller operation Set the diameter error proportional gain 0 to 100 Set the diameter error integral gain 0 to 100 Select the PID controller output polarity from options Normal Reverse Press the button...

Page 36: ...ess the button to return to the home page Press the button to access the function menu page Press the Statistics icon on the function menu page to access this page Set the statistics mode from options...

Page 37: ...n the function menu page to access this page FFT graph Select the FFT sampling rate from options 1Hz 3Hz 10Hz 30Hz 100Hz 300Hz 1KHz or select OFF to close the FFT function FFT peak value FFT sampling...

Page 38: ...ter the access levels pages The Access levels page is a password protected page which restricts the setting of parameters The function menu pages can be locked or unlocked by selecting Locked or Unloc...

Page 39: ...riately it is not normally necessary to manually configure this interface The CAN bus interface is not intended for use with an external CAN bus network CAN bus interface The CAN bus interface may be...

Page 40: ...rth 5 7 CTS1 Not used 8 RTS1 Not used S Shield Ensure that the cable shield is connected to this via the plug shield connection Shield The above table also shows the configuration of a cable for conne...

Page 41: ...B 5 GND_R GND 6 RS422_Y 9 RS422_Z S Shield Ensure that the cable shield is connected to this via the plug shield connection Shield The four wire RS 422 interface may be converted to two wire RS 485 op...

Page 42: ...tes independently of the other communications interfaces and may be used at the same time as them WiFi interface Connector type SMA female install the supplied 2 4 GHz antenna on this connector PROFIB...

Page 43: ...etrofitted to the unit This communications interface operates independently of the other communications interfaces and may be used at the same time as them PROFINET interface The PROFINET interface ma...

Page 44: ...ocol This communications interface operates independently of the other communications interfaces and may be used at the same time as them EtherNet IP interface The EtherNet IP interface may be accesse...

Page 45: ...SPD2 Speed pulse input 2 For low voltage speed pulses e g 5V TTL 13 SPD1 Speed pulse input 1 For high voltage speed pulses e g 12 24V speed encoders S Shield Ensure that the cable shield is connected...

Page 46: ...input may be accessed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 9 AGND Analogue input ground Isolated ground reference for AIP 22 AIP Analogu...

Page 47: ...inimum current of 3mA when externally pulled down to the low state Specification Minimum Typical Maximum Units Low state logic 0 input voltage 3 V High state logic 1 input voltage 10 5 V Absolute inpu...

Page 48: ...2 Set output parameter bit DW1 9 0 Print EXT ALARM 2 message to a printer connected to the RS 232 port Set output parameter bit DW1 9 1 3 Line Rev Direction Decrement the length of the line Input DW...

Page 49: ...ts InteliSENS DG2030 Diameter Gauge Instruction Manual Issue 1a 5 Line speed too high for helix mode 0 OK 1 Too High 6 Gauge overheat 0 OK 1 Gauge overheat 7 8 External alarm 1 0 OK 1 Alarm 9 External...

Page 50: ...COM2 Relay 2 common 19 NO3 Relay 3 normally open contact 7 COM3 Relay 3 common 20 NO4 Relay 4 normally open contact 8 COM4 Relay 4 common S Shield Shield Ensure that the cable shield is connected to t...

Page 51: ...be accessed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 3 AOUT1 Analogue output 1 4 AOUT3 Analogue output 3 15 Agnd Analogue output ground Isola...

Page 52: ...n The PI feedback controller may be accessed through the INTERFACE connector Connector type DB25 female socket Pin Designation Description Notes 1 P0V PI feedback controller ground reference Isolated...

Page 53: ...ets the capstan or extruder operating midpoint and the PI feedback controller output drives the capstan or extruder above or below this operating midpoint Note that the PI feedback controller ground r...

Page 54: ...e same scaling as the primary control input through R1 of the controlled equipment i e R1 R2 If the scaling between the two control inputs is different then the PI feedback controller gain must be adj...

Page 55: ...11 DGND Logic inputs Digital ground For logic and speed pulse inputs NOT isolated 12 SPD2 Speed pulse inputs Speed input 2 Low voltage Low 2 V High 4 V Max 30 V 13 SPD1 Speed pulse inputs Speed input...

Page 56: ...it pattern words Words defined as a bit pattern are formatted as 4 characters representing bits 15 0 in hexadecimal 0 9 A F in capitals only with bit 15 as the most significant bit Unused or reserved...

Page 57: ...ing request format to read a single output parameter value Request format Output parameter number Space Number of parameters CR LF Response format Output parameter value CR LF Reading a block of outpu...

Page 58: ...t Output parameter number Space Number of parameters CR LF Response format Output parameter value CR LF Only consecutive parameter values may be requested in a block parameter request The update rate...

Page 59: ...Function 1 byte Modbus function code determines read or write operation Data Multiple bytes Length and data dependent on function CRC 2 bytes Cyclic Redundancy Check for errors not required for Modbu...

Page 60: ...um 0 01mil 0 20000000 1000000 DW5 DW6 Preset Y diameter 1 0 01um 0 01mil 0 20000000 1000000 DW7 DW8 Preset Z diamter 1 0 01um 0 01mil 0 20000000 1000000 DW9 DW10 Preset Ovality 1 0 01um 0 01mil 0 2000...

Page 61: ...Core number for helix 1 1 1 100 2 DW42 Flaw interval time 1 0 001s 1 0 001m 1 0 001ft 1 65535 100 DW43 SMFD reference diameter average time 1 1ms 1 1000 100 DW44 SMFD measurement average time 1 0 1ms...

Page 62: ...ne speed 0 Preset 1 Pulse 2 An alouge 0 DW53 Preset line speed 1 1m min 1 ft min 0 65535 1000 DW54 Full scale gain of line speed 1 1m min 1 1ft min or 1 0 0001pulse meter 1 0 0001pulse ft 1000 DW55 DW...

Page 63: ...1 1m ft 1 65535 10 DW72 Statistics Mode 0 Time 1 Length 2 On e Reel 0 DW73 FFT sampling rate 0 OFF 1 1Hz 2 3Hz 3 10Hz 4 30Hz 5 100Hz 6 300Hz 7 1 KHz 0 DW74 Hold time for external alarm 1 1ms 1 5000 30...

Page 64: ...Subnet Mask FFFFFF00 25 5 255 255 0 DW103 DW104 iBus Gateway C0A80101 19 2 168 1 1 DW105 DW106 Destination IP address for UDP last section only Port number fixed to 1111 2 DW107 Interval time of UDP d...

Page 65: ...W Bit Comments Unit Range Remark Default value DW125 Gain of analogue input 1 1 10000 DW126 Zero of analogue input 1 1 0 DW127 Parameter Group Number 1 50 0 is not used 1 DW128 Parameter Group Control...

Page 66: ...er limit 0 OK 1 Over limit 12 Over Z upper limit 0 OK 1 Over limit 13 Under Z lower limit 0 OK 1 Over limit 14 Over ovality upper limit 0 OK 1 Over limit 15 Under ovality lower limit 0 OK 1 Over limit...

Page 67: ...ck value 1 0 01um mil 20000000 20000000 DW27 DW28 Latest neck position 1 0 001m 1 0 001ft 0 100000000 DW29 DW30 Lump count 1 1 0 65535 DW31 Neck count 1 1 0 65535 DW32 Running maximum diameter 1 0 01u...

Page 68: ...0 20000000 DW53 DW54 Chi of normal distribution 1 1 Not used DW55 Cp 1 1 DW56 Cpk 1 1 DW57 FFT remain time 1 1s DW58 Control status 0 OFF 1 ON 2 Reset 3 Ready DW59 Control output 1 0 01 0 10000 DW60 D...

Page 69: ...service protonproducts com Europe europe service protonproducts com MANUAL FEEDBACK AND COPYRIGHT Please email feedback on this manual to manuals protonproducts com This manual contains details of eq...

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