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Protec COMPACT2 SX 2 Operation Manual Download Page 51

COMPACT 2

TM

51

Electric Diagrams

English

®

GND

RES

IN

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

NC

+5V

5

4

3

2

1

N5

24

23

22

21

20

19

16

13

11

+5V

9

6

5

4

3

2

N4-PB

+5V

+

+5V

C12

7

+5V

C6

C50

C60

AD7

AD7

+5V

17

AD6

18

1

AD6

C37

AD6

AD5

AD5

AD5

AD4

C43

AD4

AD4

AD3

AD3

AD3

AD2

AD2

AD2

27

C44

28

29

30

1K15

18

C49

+5V

+5V

12

C55

+24V

31

8

32

33

10

34

D4-L

C84

C87

19

Leistungssteuerteil

Power

PCB

15

C56

14

PA7

PA6

PA5

PA4

PA3

PA2

PA1

PA0

VRL

VRH

R/W

RESET

XIRQ

IRQ

E

EXTAL

XTAL

MODB

MODA

PD5

PD4

PD3

PD2

TxD/PD1

AD0/PC0

AD1/PC1

AD2/PC2

AD3/PC3

AD4/PC4

AD5/PC5

AD6/PC6

AD7/PC7

A8/PB0

A9/PB1

A10/PB2

A11/PB3

A12/PB4

A13/PB5

A14/PB6

A15/PB7

RxD/PD0

PE0

PE1

PE2

PE3

PE4

PE5

PE6

PE7

AS

11

10121394

+12V

+12V

+12V

VCC

GND

10

N4-L

C62

L4

L3

9

8

7

6

5

6

5

4

3

2

1

14

13

12

11

10

9

8

7

6

5

4

3

2

1

OE/VPP

CE/PGM

0

15

A

D

0

7

C54

4

3

2

09.09.05

Fs/TK

VCC

GND

VCC

GND

Deckelschalter

cover

switch

EN

C1

1D

G1

C25

1

F1

E5

+

C61

E3

C48

VCC

GND

Deckel-

schalter2

(Option)

Transformator

sek.

24V

Transformer

sec.

24V

V14

C51

FLST

1

2

C8

V18

V12

7

14

D2-PB

V19

V17

V10

V9

V28

V27

V15

V1

V16

AD1

nc25

nc24

nc23

20

AD1

AD1

AD0

5

A

K

AD0

6

22

1

V11

AD0

27

V7

5

26

4

A9

2

A9

23

21

A8

nc22

A8

nc21

nc20

A15

nc19

2

A15

A14

A14

D2-B

V13

-

+

nc18

nc17

24

GND

IN

OUT

Sig

GND

ON/

OFF

FB

25

3

2

3

nc16

nc15

nc14

1

nc13

D2-A

nc12

nc10

09.09.05

Js/TD

b9_PE

b9_PE

7

b9_PE

R10

14

b9_PE

b9_PE

b9_PE

b9_PE

D5-PB

4

5

6

12

7

8

9

13

R73

10

R76

R75

R30

R31

R29

R25

17

16

15

13

12

11

D3-PB

+

28

net785_3A

net799_3A

b9_PE

net815_3A

C79

C24

C29

C45

C23

C46

C38

D5-F

R32

sp1

sp2

R27

10

11

R45

R26

D5-E

R35

8

R77

9

D5-D

VCC

GND

R38

6

R21

5

D5-C

b9_PE

b9_PE

b9_PE

4

3

D5-B

2

1

D5-A

10

+

20

D1-PB

19

18

17

16

R20

15

b6_net43

14

13

b6_net11

b6_net10

12

b6_gnd

b6_U_MOTOR

9

8

R8

R15

R41

R46

Wasser

C58

+

R44

U_ref

2

1

R42

Zero-Detect

&

X29

R37

R70

13

R60

R53

R43

U_ref

U_ref

TxD

TxD

C52

R113

R112

R111

R110

R50

R7

R72

R71

R52

P9

P8

P7

P6

P5

P4

P32

P3

P25

P24

P23

P22

P21

P20

P2

P18

P17

P16

P13

P12

P11

VCC

GND

P10

P1

D3-L

1

26

100nF

D4-PB

9

Temp_Trockner

C40

7

6

&

A13

5

10

4

3

11

Temp_Bad

STROBE

RxD

Reg2

Reg1

PWM_Motor

12

C42

2

13

14

15

C32

11

16

42

1

41

C78

D1-L

14

40

39

38

N1

37

36

35

C27

C31

A13

A12

20

C63

21

22

23

PE7

Motor_Stop

24

25

6

5

17

8

X22

DCO

SCO

SENSE

VCC

CIN

+

-

GND

TC

SEM

R

S

Osc.

CT

Ipk

1.25V

&

100

Luft_Heiz

Inkrement_Motor

7

4

I_Off

I_Ana

DGND

DGND

C57

2

C26

Bad_Heiz

3

52

51

Clock

11

4

18

N2-PB

19

50

C64

48

C53

46

44

8

9

to

control

PCB

49

A12

47

A11

A11

N2-C

A10

45

AS

AS

AD7

A10

+5V

+5V

+5V

83000374/3

43

Strobe

D

out

OE

Di

n

Deckel

1

4

gepruft

11

..

..

-

.

.

-

.

.

LP.-Nr.

:

Zeichn.-Nr.

:

/

:

Mass.

:

Blatt

:

Benennung

:

gepr.

gez.

Datum

Name

..

gepruft

Datum

Name

And

Nr

..

Datum

Name

And

Nr

1

2

3

4

5

6

7

8

A

B

C

D

E

A

B

C

D

E

..

Nur

mit

CAD

andern

frei.

LP.-Nr.

:

Zeichn.-Nr.

:

/

:

Mass.

:

Blatt

:

Benennung

:

Verwendung

:

Diese

Zeichnung

ist

ausdrucklich

unser

Eigentum.

Ohne

unsere

Zustimmung

darf

sie

w

eder

vervielfaltigt

noch

Dritten

z

uganglich

gemacht

w

erden.Wir

behalten

u

ns

die

Rechte

vor,

a

uch

fur

den

F

all

d

er

Pa

tentierung

nach

Gebrauchsmusterprufung.

8

7

6

Compact

2

Summary of Contents for COMPACT2 SX 2

Page 1: ...English PROTEC Medizintechnik GmbH Co KG Lichtenberger Stra e 35 D 71720 Oberstenfeld Germany Telephone 49 7062 9255 0 e mail service protec med com Film Processor Operation Manual Depending on model...

Page 2: ...61010 1 2001 A1 92 A2 95 DIN 1988 T4 12 1988 UL 3101 1 CSA 22 2 1010 1 EMC EN 50081 Part 1 03 1993 EN 50082 Part 1 03 1993 according to the regulations of the Medical Device Directive 93 42 EEC class...

Page 3: ...uction out of the limitation by the copyright law needs written authorization by PROTEC Mediz intechnik Information on Liability This manual has been checked for correctness The instructions and speci...

Page 4: ...ulated by a circulation pump Replenishment Automatic by film surface measurement in relation to processed film quantity adjustable time replen ishment can be activated Developer temperature Adjustable...

Page 5: ...cording to the manufacturers instructions In general Non diluted chemicals are caustic For this reason chemicals should be handled very carefully Avoid contact with skin always wear protective clothin...

Page 6: ...to install an earth leakage switch with 25 A 30 mA nominal error current 2 Installation of processor a Unpack and assemble base table base cabinet respectively according enclosed manual b Unpack Proce...

Page 7: ...ses in such a position that they are easy to reach Connect the suction pipes to the hose ends for the replenishment tanks using hose clips Put suction pipes through cover opening into respective reple...

Page 8: ...filling with chemicals check all hose connections again for leakage Switch machine off and drain water out 2 Fill processor with chemicals Prepare chemicals inside the replenishment containers accord...

Page 9: ...t the bath liquids are circu lated and the temperature is evenly maintained and constant Every 20 minutes an anti crystallisation programme starts to rotate the rollers which avoids the building up of...

Page 10: ...button down decrease parameter Mode Buttons f Processing time in minutes g Developer temperature in C h Dryer temperature in C i Replenishment developer time in seconds j Replenishment fixer time in...

Page 11: ...9 Close water tap 10 Open water drainage stop cock Stand by mode When no film is being processed the machine switches to Stand by The chemicals remain at a constant temperature The film transport and...

Page 12: ...fed into the machine two bars with dec imal points To avoid a jamming of films wait before feeding the next film in until this display disappears which is also signaled by an acoustic sound A film in...

Page 13: ...tton 2 increases and the arrow down button 3 decreases the value 5 Switch machine off again Example At the setting 45 a replenishment cycle is activated every 45 minutes Working Parameters The process...

Page 14: ...eveloper temper atures and processing times Variations are possible depending on the various films and chemicals Dryer temperature The dryer temperature can be adjusted within a range of 35 70 C accor...

Page 15: ...about 5 seconds The intensity changes Two intensity levels are available bright and dark During film throughput this function is not available Machine Cover Safety Disconnection The machine cover may...

Page 16: ...not use film surface measurement instead it uses a standard value In the manual mode a re plenishment cycle can also be activated manually Switching to manual mode Switch machine on During stand by pr...

Page 17: ...ill be stored old values will be overwritten 4 Press button 5 Store to store parameters and to leave the memory mode Recall processing parameters 1 Press buttons 4 and 5 Enter Memory simultaneously to...

Page 18: ...n then processing param eters cannot be stored when trying to do this an error message LO will be dis played Stop Film Transport In a case of a film jam inside the machine the film transportation can...

Page 19: ...tallation 1 Insert lower dryer part Make sure that both slides at the lower part are assembled and pushed down 2 Put in the upper dryer part Insert the lower edge of the upper part carefully into the...

Page 20: ...d remove cover 2 Loosen the securing latches red blue and beige of the drive shafts of each roller rack at the right side 3 Rinse all racks thoroughly under warm running water and then leave to drain...

Page 21: ...the tank should be rinsed thor oughly with clean water To do this fill the machine with fresh water twice and each time let the machine run for a 10 minute period Empty the tanks and re close the stop...

Page 22: ...work performed Maintenance work performed Maintenance work performed Maintenance work performed Maintenance work performed Date Date Date Date Date Name Name Name Name Name next maintenance next maint...

Page 23: ...reached approx 30 C observe information concerning temperature time cleaning procedure contained in the datasheet of the tank cleaning agent 2 15 Activate manual programme and transport 2 16 After ap...

Page 24: ...t with a soft rag 2 37 Clean inlet plate using a soft rag 2 38 Reinstall light barrier 2 39 Align roller racks and re insert them in machine 2 40 Fill machine with chemicals 2 41 Switch machine on 2 4...

Page 25: ...enishment rate of developer too high Developer chemicals are too high diluted Renew After renewing chemicals Starter is missing Circulation is broken down Films will not dry If warm air comes out of a...

Page 26: ...ansport correctly Film is fed in and gets caught in the machine Check the positioning of the racks in the machine and make sure that the latches are closed Film cannot be fed the display shows E1 Clos...

Page 27: ...stener Replace machine cover and switch the machine on again If a film is caught up in the machine due to a power cut it can be transported out of the machine by activating the transport with a film i...

Page 28: ...all roller racks Check each rack for easy rotation of the drive shaft If necessary clean roller racks and machine Error can be reset by switching the machine off If the need arises let a service techn...

Page 29: ...hine on can be manually interrupted To stop start cycle press both arrow buttons 2 3 simultaneously The start cycle may only be interrupted for service purposes Display of machine information When dur...

Page 30: ...t having to interrupt the working process Due to its patented construction the PROMIX A40 is easy to operate reliable fast and virtually service free The PROMIX A40 replaces the usual replenishment ta...

Page 31: ...ies are prevented and you can breathe again freely Simple installation directly on to the processor no breaking through the wall Filter exchange cheap and fast approx every 3 months Ask your local dea...

Page 32: ...32 COMPACT 2TM...

Page 33: ...COMPACT 2TM 33 English Service Manual Table of Contents Dimensions 34 Transport 34 Installation Data 35 Trouble Shooting 38 Spare Parts List 43 Wiring Charts 49...

Page 34: ...34 COMPACT 2TM Dimensions Dimensions Transport To carry hold here To carry hold here...

Page 35: ...unted to an existing wall break through of a PROTEC COMPACT 45 machine then the wall plate order no 0280 0 0101 will be required For Through the wall mounting film output the COMPACT 2 can be directly...

Page 36: ...stallation Data Through the wall mounting film output Film output to the light room Through the wall monting set 1281 0 0000 Wall break through for film exit Dimensions in cm Working space Door min 69...

Page 37: ...be placed under the processor or can be installed externally 10 Wall break through for film exit through the wall infeed page 35 Processor is installed outside the darkroom the film exits into the li...

Page 38: ...s insufficiently 41 7 Dryer 41 7 1 Display shows error message E4 41 7 2 Dryer ventilation does not function no water inflow when water cock opened 41 7 3 Dryer ventilation is too weak 42 7 4 Dryer te...

Page 39: ...play then exchange the light barrier eventually the control unit has be changed The display shows E1 The cover switch is not actuated by the latch on the cover Cover switch has no current passage when...

Page 40: ...rom displayed value Differences between displayed temperature and measured value in the developer bath can be adjusted An adjustment may be necessary for example after exchang ing the bath temperature...

Page 41: ...lay shows error message E4 Following parts should be checked and if faulty be replaced Power PCB in stand by no voltage at X12 Temperature sensorsee Dryer temperature display exceeds the set value on...

Page 42: ...24 on the power PCB between pin 3 green and pin 2 brown The value should read 0 32 V at a temperature of 32 C Enter dryer temperature of 35 C Check voltage of X12 on power PCB If no voltage can be reg...

Page 43: ...ntrol panel foil 2018 0 0005 Tube 4x1mm green 2018 0 0003 Tube 9x2mm clear 2018 0 0007 Tube 16x4mm clear reinforced 2018 0 0008 Tube 10x2mm red reinforced 2018 0 0009 Tube 10x2mm blue reinforced 2018...

Page 44: ...e motor new 31 1190 0 1102 Motor bracket variation 2 32 1190 0 1503 Drive shaft variation 2 33 1170 0 1502 Bearing block 34 1170 0 1503 Worm gear Additional information concerning Compact 2 NDT see on...

Page 45: ...rature limiter 59 1190 0 4100 Condensation cover E 60 1190 0 0103 Light barrier support 61 2030 0 0014 Rubber inlet 62 63 0190 0 0800 Lightbarrier support compl 64 1190 0 0107 Light barrier casing 65...

Page 46: ...t rack C 2 Additional information concerning Compact 2 NDT see on page 57 80 1101 0 0316 Shaft 81 1101 0 0311 Distance bar 82 1101 0 0303 Gear t 32 D hole 83 1101 0 0304 Gear t 32 R hole 84 1170 0 030...

Page 47: ...1281 0 0000 Mounting set Through the wall mounting set film output 100 0281 0 0201 Wall plate 101 0281 0 0100 Sealing wedge 102 1253 0 0001 Catch basket 103 0281 0 0202 Mounting kit 0281 0 0204 Strap...

Page 48: ...iption 110 115 1280 0 0000 Mounting set Through the wall mounting set film feed 110 0280 0 0102 Light protection 111 0280 0 0103 Light protection left 112 0280 0 0104 Light protection right 113 0280 0...

Page 49: ...COMPACT 2TM 49 Electric Diagrams English...

Page 50: ...50 COMPACT 2TM Electric Diagrams Compact 2 Leistungs steuerteil...

Page 51: ...10 R76 R75 R30 R31 R29 R25 17 16 15 13 12 11 D3 PB 28 net785_3A net799_3A b9_PE net815_3A C79 C24 C29 C45 C23 C46 C38 D5 F R32 sp1 sp2 R27 10 11 R45 R26 D5 E R35 8 R77 9 D5 D VCC GND R38 6 R21 5 D5 C...

Page 52: ...6 C59 12V 12V V8 V6 V5 V23 V4 Bad Bath nicht bestueckt V20 V3 Nur zur Inbetriebnahme oder fuer Erweiterungen 1012139409 09 05 Fs TK X24 83000374 3 b9_PE b9_PE R49 R51 R5 R59 09 09 05 Js TD R34 R40 R58...

Page 53: ...c6 PE W3 W2 W1 E2 C73 C67 L 11 C68 13 C30 12 nc5 D2 D V25 8 X8 10 9 V26 2 D2 C NC nc2 6 3 4 6 1 2 U2 3 4 4 6 1 nc1 Umwaelz pumpe F circula tion pump FIX 09 09 05 Fs TK b9_net290 2 U1 I TRAFO Trans for...

Page 54: ...54 COMPACT 2TM Electric Diagrams Important For machine type COMPACT 2 Jumper no X7 should be placed in pos 2 3...

Page 55: ...COMPACT 2TM 55 Electric Diagrams English...

Page 56: ...56 COMPACT 2TM Electric Diagrams...

Page 57: ...ollers are subject to wear and tear and therefore excluded from the warranty Technical Specifications compare page 4 Processing time compare page 14 Processing time from 2 10 min Developer temperature...

Page 58: ...1193 0 0600 Roller rack water dryer NDT 79 1193 0 0310 Drive shaft C2 NDT 84 1193 0 0302 Tooth gear diagonal NDT 93 1193 0 0307 Roller NDT input roller of fixer rack 93 93 84 75 75 75 75 75 75 75 75...

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