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Protec COMPACT2 SX 2, Operation Manual

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Protec COMPACT2 SX 2 Operation Manual Download Page 1

Machine No.:
Type:
Date of installation:
Issued:

05-2006/2.9

Subject to technical alterations

English

PROTEC

®

 Medizintechnik GmbH & Co. KG

Lichtenberger Straße 35, D-71720 Oberstenfeld, Germany
Telephone: +49-7062-9255-0 e-mail: [email protected]

Film Processor

Operation Manual

Depending on model type the Compact 2 has either an open stand or like shown here a closed
cabinet.

SX 2

TM

Summary of Contents for COMPACT2 SX 2

Page 1: ...English PROTEC Medizintechnik GmbH Co KG Lichtenberger Stra e 35 D 71720 Oberstenfeld Germany Telephone 49 7062 9255 0 e mail service protec med com Film Processor Operation Manual Depending on model...

Page 2: ...61010 1 2001 A1 92 A2 95 DIN 1988 T4 12 1988 UL 3101 1 CSA 22 2 1010 1 EMC EN 50081 Part 1 03 1993 EN 50082 Part 1 03 1993 according to the regulations of the Medical Device Directive 93 42 EEC class...

Page 3: ...uction out of the limitation by the copyright law needs written authorization by PROTEC Mediz intechnik Information on Liability This manual has been checked for correctness The instructions and speci...

Page 4: ...ulated by a circulation pump Replenishment Automatic by film surface measurement in relation to processed film quantity adjustable time replen ishment can be activated Developer temperature Adjustable...

Page 5: ...cording to the manufacturers instructions In general Non diluted chemicals are caustic For this reason chemicals should be handled very carefully Avoid contact with skin always wear protective clothin...

Page 6: ...to install an earth leakage switch with 25 A 30 mA nominal error current 2 Installation of processor a Unpack and assemble base table base cabinet respectively according enclosed manual b Unpack Proce...

Page 7: ...ses in such a position that they are easy to reach Connect the suction pipes to the hose ends for the replenishment tanks using hose clips Put suction pipes through cover opening into respective reple...

Page 8: ...filling with chemicals check all hose connections again for leakage Switch machine off and drain water out 2 Fill processor with chemicals Prepare chemicals inside the replenishment containers accord...

Page 9: ...t the bath liquids are circu lated and the temperature is evenly maintained and constant Every 20 minutes an anti crystallisation programme starts to rotate the rollers which avoids the building up of...

Page 10: ...button down decrease parameter Mode Buttons f Processing time in minutes g Developer temperature in C h Dryer temperature in C i Replenishment developer time in seconds j Replenishment fixer time in...

Page 11: ...9 Close water tap 10 Open water drainage stop cock Stand by mode When no film is being processed the machine switches to Stand by The chemicals remain at a constant temperature The film transport and...

Page 12: ...fed into the machine two bars with dec imal points To avoid a jamming of films wait before feeding the next film in until this display disappears which is also signaled by an acoustic sound A film in...

Page 13: ...tton 2 increases and the arrow down button 3 decreases the value 5 Switch machine off again Example At the setting 45 a replenishment cycle is activated every 45 minutes Working Parameters The process...

Page 14: ...eveloper temper atures and processing times Variations are possible depending on the various films and chemicals Dryer temperature The dryer temperature can be adjusted within a range of 35 70 C accor...

Page 15: ...about 5 seconds The intensity changes Two intensity levels are available bright and dark During film throughput this function is not available Machine Cover Safety Disconnection The machine cover may...

Page 16: ...not use film surface measurement instead it uses a standard value In the manual mode a re plenishment cycle can also be activated manually Switching to manual mode Switch machine on During stand by pr...

Page 17: ...ill be stored old values will be overwritten 4 Press button 5 Store to store parameters and to leave the memory mode Recall processing parameters 1 Press buttons 4 and 5 Enter Memory simultaneously to...

Page 18: ...n then processing param eters cannot be stored when trying to do this an error message LO will be dis played Stop Film Transport In a case of a film jam inside the machine the film transportation can...

Page 19: ...tallation 1 Insert lower dryer part Make sure that both slides at the lower part are assembled and pushed down 2 Put in the upper dryer part Insert the lower edge of the upper part carefully into the...

Page 20: ...d remove cover 2 Loosen the securing latches red blue and beige of the drive shafts of each roller rack at the right side 3 Rinse all racks thoroughly under warm running water and then leave to drain...

Page 21: ...the tank should be rinsed thor oughly with clean water To do this fill the machine with fresh water twice and each time let the machine run for a 10 minute period Empty the tanks and re close the stop...

Page 22: ...work performed Maintenance work performed Maintenance work performed Maintenance work performed Maintenance work performed Date Date Date Date Date Name Name Name Name Name next maintenance next maint...

Page 23: ...reached approx 30 C observe information concerning temperature time cleaning procedure contained in the datasheet of the tank cleaning agent 2 15 Activate manual programme and transport 2 16 After ap...

Page 24: ...t with a soft rag 2 37 Clean inlet plate using a soft rag 2 38 Reinstall light barrier 2 39 Align roller racks and re insert them in machine 2 40 Fill machine with chemicals 2 41 Switch machine on 2 4...

Page 25: ...enishment rate of developer too high Developer chemicals are too high diluted Renew After renewing chemicals Starter is missing Circulation is broken down Films will not dry If warm air comes out of a...

Page 26: ...ansport correctly Film is fed in and gets caught in the machine Check the positioning of the racks in the machine and make sure that the latches are closed Film cannot be fed the display shows E1 Clos...

Page 27: ...stener Replace machine cover and switch the machine on again If a film is caught up in the machine due to a power cut it can be transported out of the machine by activating the transport with a film i...

Page 28: ...all roller racks Check each rack for easy rotation of the drive shaft If necessary clean roller racks and machine Error can be reset by switching the machine off If the need arises let a service techn...

Page 29: ...hine on can be manually interrupted To stop start cycle press both arrow buttons 2 3 simultaneously The start cycle may only be interrupted for service purposes Display of machine information When dur...

Page 30: ...t having to interrupt the working process Due to its patented construction the PROMIX A40 is easy to operate reliable fast and virtually service free The PROMIX A40 replaces the usual replenishment ta...

Page 31: ...ies are prevented and you can breathe again freely Simple installation directly on to the processor no breaking through the wall Filter exchange cheap and fast approx every 3 months Ask your local dea...

Page 32: ...32 COMPACT 2TM...

Page 33: ...COMPACT 2TM 33 English Service Manual Table of Contents Dimensions 34 Transport 34 Installation Data 35 Trouble Shooting 38 Spare Parts List 43 Wiring Charts 49...

Page 34: ...34 COMPACT 2TM Dimensions Dimensions Transport To carry hold here To carry hold here...

Page 35: ...unted to an existing wall break through of a PROTEC COMPACT 45 machine then the wall plate order no 0280 0 0101 will be required For Through the wall mounting film output the COMPACT 2 can be directly...

Page 36: ...stallation Data Through the wall mounting film output Film output to the light room Through the wall monting set 1281 0 0000 Wall break through for film exit Dimensions in cm Working space Door min 69...

Page 37: ...be placed under the processor or can be installed externally 10 Wall break through for film exit through the wall infeed page 35 Processor is installed outside the darkroom the film exits into the li...

Page 38: ...s insufficiently 41 7 Dryer 41 7 1 Display shows error message E4 41 7 2 Dryer ventilation does not function no water inflow when water cock opened 41 7 3 Dryer ventilation is too weak 42 7 4 Dryer te...

Page 39: ...play then exchange the light barrier eventually the control unit has be changed The display shows E1 The cover switch is not actuated by the latch on the cover Cover switch has no current passage when...

Page 40: ...rom displayed value Differences between displayed temperature and measured value in the developer bath can be adjusted An adjustment may be necessary for example after exchang ing the bath temperature...

Page 41: ...lay shows error message E4 Following parts should be checked and if faulty be replaced Power PCB in stand by no voltage at X12 Temperature sensorsee Dryer temperature display exceeds the set value on...

Page 42: ...24 on the power PCB between pin 3 green and pin 2 brown The value should read 0 32 V at a temperature of 32 C Enter dryer temperature of 35 C Check voltage of X12 on power PCB If no voltage can be reg...

Page 43: ...ntrol panel foil 2018 0 0005 Tube 4x1mm green 2018 0 0003 Tube 9x2mm clear 2018 0 0007 Tube 16x4mm clear reinforced 2018 0 0008 Tube 10x2mm red reinforced 2018 0 0009 Tube 10x2mm blue reinforced 2018...

Page 44: ...e motor new 31 1190 0 1102 Motor bracket variation 2 32 1190 0 1503 Drive shaft variation 2 33 1170 0 1502 Bearing block 34 1170 0 1503 Worm gear Additional information concerning Compact 2 NDT see on...

Page 45: ...rature limiter 59 1190 0 4100 Condensation cover E 60 1190 0 0103 Light barrier support 61 2030 0 0014 Rubber inlet 62 63 0190 0 0800 Lightbarrier support compl 64 1190 0 0107 Light barrier casing 65...

Page 46: ...t rack C 2 Additional information concerning Compact 2 NDT see on page 57 80 1101 0 0316 Shaft 81 1101 0 0311 Distance bar 82 1101 0 0303 Gear t 32 D hole 83 1101 0 0304 Gear t 32 R hole 84 1170 0 030...

Page 47: ...1281 0 0000 Mounting set Through the wall mounting set film output 100 0281 0 0201 Wall plate 101 0281 0 0100 Sealing wedge 102 1253 0 0001 Catch basket 103 0281 0 0202 Mounting kit 0281 0 0204 Strap...

Page 48: ...iption 110 115 1280 0 0000 Mounting set Through the wall mounting set film feed 110 0280 0 0102 Light protection 111 0280 0 0103 Light protection left 112 0280 0 0104 Light protection right 113 0280 0...

Page 49: ...COMPACT 2TM 49 Electric Diagrams English...

Page 50: ...50 COMPACT 2TM Electric Diagrams Compact 2 Leistungs steuerteil...

Page 51: ...10 R76 R75 R30 R31 R29 R25 17 16 15 13 12 11 D3 PB 28 net785_3A net799_3A b9_PE net815_3A C79 C24 C29 C45 C23 C46 C38 D5 F R32 sp1 sp2 R27 10 11 R45 R26 D5 E R35 8 R77 9 D5 D VCC GND R38 6 R21 5 D5 C...

Page 52: ...6 C59 12V 12V V8 V6 V5 V23 V4 Bad Bath nicht bestueckt V20 V3 Nur zur Inbetriebnahme oder fuer Erweiterungen 1012139409 09 05 Fs TK X24 83000374 3 b9_PE b9_PE R49 R51 R5 R59 09 09 05 Js TD R34 R40 R58...

Page 53: ...c6 PE W3 W2 W1 E2 C73 C67 L 11 C68 13 C30 12 nc5 D2 D V25 8 X8 10 9 V26 2 D2 C NC nc2 6 3 4 6 1 2 U2 3 4 4 6 1 nc1 Umwaelz pumpe F circula tion pump FIX 09 09 05 Fs TK b9_net290 2 U1 I TRAFO Trans for...

Page 54: ...54 COMPACT 2TM Electric Diagrams Important For machine type COMPACT 2 Jumper no X7 should be placed in pos 2 3...

Page 55: ...COMPACT 2TM 55 Electric Diagrams English...

Page 56: ...56 COMPACT 2TM Electric Diagrams...

Page 57: ...ollers are subject to wear and tear and therefore excluded from the warranty Technical Specifications compare page 4 Processing time compare page 14 Processing time from 2 10 min Developer temperature...

Page 58: ...1193 0 0600 Roller rack water dryer NDT 79 1193 0 0310 Drive shaft C2 NDT 84 1193 0 0302 Tooth gear diagonal NDT 93 1193 0 0307 Roller NDT input roller of fixer rack 93 93 84 75 75 75 75 75 75 75 75...

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