Prorack K1004 Fitting Instructions Manual Download Page 4

Page: 4 / 17

Fitting Kit

K1004

Items you will require:

●

Tape measure
Pen
Cordless drill
4mm drill bit
8mm drill bit
Masking tape

First Time Installation

●

Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.

●

This kit fits type A, B, C and D.

●

These instructions show type A crossbar
fitted. They also apply to type B, C and D.

Summary of Contents for K1004

Page 1: ...K1004 Fitting Kit EN Fitting Instructions for Basic Carrier x 4 x 2 x 2 x 4 x 4 x 4 x 1 x 1 x 1 Revision No 1A 1 ...

Page 2: ...gs lbs W P WHD Fiat 500X 5dr Hatch 15 AU 75 kgs 165 lbs 75 kgs 165 lbs 500X 5dr Hatch 15 EU 75 kgs 165 lbs 75 kgs 165 lbs 500X 5dr Hatch 15 ZA 75 kgs 165 lbs 75 kgs 165 lbs 500X 5dr Hatch 16 NZ 75 kgs 165 lbs 75 kgs 165 lbs 2 ...

Page 3: ...20 1 4ths 33 7 16ths 31 7 8ths 500X 5dr Hatch 15 EU 210mm 515mm 850mm 810mm 8 1 4ths 20 1 4ths 33 7 16ths 31 7 8ths 500X 5dr Hatch 15 ZA 210mm 515mm 850mm 810mm 8 1 4ths 20 1 4ths 33 7 16ths 31 7 8ths 500X 5dr Hatch 16 NZ 210mm 515mm 850mm 810mm 8 1 4ths 20 1 4ths 33 7 16ths 31 7 8ths 3 ...

Page 4: ...m drill bit 8mm drill bit Masking tape First Time Installation Remove parts from inside the package and check Contact your dealer if any parts are missing or damaged This kit fits type A B C and D These instructions show type A crossbar fitted They also apply to type B C and D 4 ...

Page 5: ...move covers Use hex screwdriver to reverse adjusting screw 10 turns Press adjusting screw and pull crossbar legs out Refer to the crossbar instructions for crossbar adjustment method Ensure each end of the crossbar is adjusted equally 5 ...

Page 6: ...relating specifically to your vehicle Adjust crossbar in or out to suit vehicle Refer to the crossbar instructions for crossbar adjustment Tighten adjusting screw to 2 Nm 1 5 ft lb hand tight Remove plastic clamp block by gripping bar leg with fingers and push firmly with thumbs until clamp block drops out behind leg 6 ...

Page 7: ...t EN K1004 Select plastic internal block from fitting kit and insert into foot Repeat for all legs Fitment Locate ditch mouldings on roof Measure from the front of the ditch mould A 465mm 18 1 4 B 1210mm 47 5 8 7 ...

Page 8: ...ing Kit EN K1004 Apply masking tape to ditch in all four positions Mark reference point on masking tape with a pen A 465mm 18 1 4 B 1210mm 47 5 8 Mark reference point on masking tape with a pen C 12mm 1 2 8 ...

Page 9: ...Fitting Kit EN K1004 Carefully remove centre section of ditch mould with flat head screwdriver Locate vehicle s fixed points Position as shown 9 ...

Page 10: ... 8mm drill bit supplied to drill holes in marked positions Repeat for all four positions Vacuum and clean swarf from channel Re install rubber ditch mould in roof channel Align holes Select grubscrews and screw into the vehicle s fixed points Do not over tighten Repeat for all four positions 10 ...

Page 11: ...mber It is important to put the pads in the correct position on the vehicle Pad Part Number A 224 B 225 Place crossbars on pads ensuring the pads fit into the holes underneath the foot and the grubscrew passes through the hole in the foot Repeat for all four positions 11 ...

Page 12: ...astic knob The side with the nut showing should be facing up Ensure the plastic knob is in the position shown when fully tightened Repeat for all legs Check crossbar is securely attached to the vehicle Use keys to fit and lock covers 12 ...

Page 13: ...Fitting Kit EN K1004 CAUTION Recheck all fasteners immediately after a load is applied to the crossbars Regularly check screws are tight 13 ...