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SPEED REDUCER  # 9721 - 200 HP  PR3G-200-2

10

REF.

PART #

DESCRIPTION

QTY

1

9752

Half casing .............................................................................................................

1

2

8753

Half casing .............................................................................................................

1

3

9754

Helical gear with the teeth inclined to the right (28 teeth) ............................................

1

4

9756

Adaptor .................................................................................................................

1

5

9755

Intermediate shaft ...................................................................................................

1

6

9757

Helical gear with the teeth inclined to the left (36 teeth) ..............................................

1

7

9758

Shaft with helical gear with the teeth inclined to the left (20 teeth) ...............................

1

8

9759

Open cover ............................................................................................................

1

9

9760

Closed over ............................................................................................................

2

10

9761

Square key 0.750 x 2.000 .......................................................................................

1

11

9762

Metric taper roller bearing with cup ...........................................................................

5

12

9763

Metric taper roller bearing with cup ...........................................................................

1

13

9764

Oil seal ..................................................................................................................

1

14

9765

Oil seal ..................................................................................................................

1

15

9766

Goupille 3/8

"

 x 1" ..................................................................................................

2

16

9767

Metric oil seal .........................................................................................................

3

17

300-34235

Bolt 5/16"

 NC x 7/8

"

 lg ...............................................................................

12

18

300-36280

Bolt 3/8" x 1 1/4" lg ............................................................................................... 12

19

371-34000

lock washer 5/16" .................................................................................................. 12

20

346-36000

Nylon locknut 3/8" .................................................................................................. 12

21

9706

Plug 3/8" NPT ........................................................................................................

3

22

9707

Pipe 3/8" x 1.5 .......................................................................................................

1

23

9708

Albow 3/8" 90 deg. ................................................................................................

1

24

9709

Pipe 3/8" x 6..........................................................................................................

1

25

9710

Vent plug 1/8" 5 PSI ...............................................................................................

1

26

9711

Adaptor 3/8" - 1/8" NPT ..........................................................................................

1

Oil level

Oil volume required: 0.9 liters

Use 

XLEP-68/220 

oil or equivalent.

Summary of Contents for PGS-1020TRC

Page 1: ...OPERATOR S PARTS MANUAL Snowblowers Model PGS 1020TRC No C2806 12 2011...

Page 2: ...Copyright Les Machineries Pronovost Inc 2011 All rights reserved Printed in Canada...

Page 3: ...neral maintenance 17 7 Storage 18 8 Trouble Shooting 19 9 Specifications 20 10 Parts List 22 Snowblower PGS 1020TRC 22 Semi industrial Chute PSIG 92104 25 Industrial Chute PCG 92104 27 Hydraulic teles...

Page 4: ......

Page 5: ...the safe operation of your new Snowblower It contains important information which will help you achieve excellent returns with your Snowblower for years to come Please read this manual completely bef...

Page 6: ...ed in moving parts of the equipment and cause accidents GENERAL SAFETY 8 Prolonged exposure to noise may hamper hearing Protect yourself by wearing adequate protection devices 9 Hydraulic fluids under...

Page 7: ...he Snowblower put transmission in neutral apply parking brake stop engine and remove the key from the ignition SAFETY WITH MAINTENANCE 1 Perform the Snowblower maintenance according to recommendations...

Page 8: ...ons are indicated Locate them on the machine and read them carefully If a decal is damaged lost or illegible install a new one The following photos indicate where each one must be installed 3 Figure 2...

Page 9: ...n the safety shield is in place It must never be visible when you operate the equipment Figure 9 Decal E Part no A108 Figure 7 Decal C Part no 190 11641 If your snowblower is equipped with a reduction...

Page 10: ...10 DECALS cont d 3 Figure 10 Decal F Part no A 109 Figure 11 F Figure 15 Figure 14 Decal G Part no 190 10991 Figure 12 Decal D Part no A103 D Figure 13 G...

Page 11: ...11 Figure 16 Decal H Part no 190 06651 DECALS cont d 3 Figure 18 Decal J Part no 190 07611 Figure 17 H Figure 19 J...

Page 12: ...he maintenance decals indicate the points requiring lubrication Refer to maintenance section for more details Figure 25 Figure 23 Decal L Part no 190 11581 Figure 22 L Figure 21 Decal K Part no 190 11...

Page 13: ...it on the gear box with the plate included Fig 27 4 Install P T O shaft with the shear pin end onto the Snowblower gear box Then attach safety shield support chain as shown Fig 28 WARNING The telesco...

Page 14: ...2 Bolt hydraulic motor in place pointing the oil outlets to the exterior and install sprocket Fig 29 3 Using the take up screws adjust gear to mesh without bottoming 4 Tighten mounting plate bolts 5...

Page 15: ...mediately they will be tightened at final adjustment Fig 30 3 Install motor and 9 tooth gear The thickness of the 9 tooth gear is slightly more than the ring gear Make sure it exceeds on both sides of...

Page 16: ...according to ground conditions Fig 33 7 Following the installation of the Snowblower on the tractor do not forget to lift the storage sup port Fig 34 8 Make sure of a 540 RPM input to your snowblower...

Page 17: ...figure 33 page 16 Use SAE 80W90 oil 11 Check all nuts and bolts once a year If necessary use torque chart on page 47 12 Standard scraper blades are reversible Reverse when one edge is worn out 13 For...

Page 18: ...s 3 Keep all piston rods in the retracted position This will assure better protection against the elements 4 Clean your Snowblower 5 Thoroughly inspect all parts of the Snowblower Replace or repair wo...

Page 19: ...ween guard equipment Replace worn or damaged bearing rings Eliminate any interference between tubes and equipment or tractor Replace damaged tubes P T O SHAFT POSSIBLE CAUSE PROBLEM CORRECTION Insuffi...

Page 20: ...e between impeller blade tip and drum outlet wall Insuffucient tractor HP Tractor RPM too low Tractor RPM reduced too early with snow still in the Snowblower Slippage of PTO clutch mechanism Wet snow...

Page 21: ...r 30 with reducer 150 HP Standard P T O shaft No 9 T90 choice of yoke as required Optional P T O shaft No 9 multilobe V90 choice of yoke as required Lower auger Dual band bolted 34 diameter toothed au...

Page 22: ...22 SNOWBLOWER PGS 1020TRC 10 170 05343...

Page 23: ...31 9269 Pin category 2 3 32 9475 P T O shaft T90 1 32 9598 P T O shaft V90 opt 33 110 15213 Left lower hitch 1 34 302 46400 Bolt 3 4 NC x 3 lg nylon locknut 2 35 110 15531 Upper hitch 1 36 300 54460 B...

Page 24: ...90 12051 Chain Renold 100 HV x 106 1 4 85 links 1 91 59 100 HD Offset link 100 HV 1 91 26A100 HD Connecting link 100 HV 1 92 300 38280 Bolt 7 16 NC x 1 1 4 nylon locknut 4 93 130 90721 Deflector 1 94...

Page 25: ...25 SEMI INDUSTRIAL CHUTE PSIG 92104 10 170 03455...

Page 26: ...7 16 NC x 1 3 4 lg nylon locknut flat washer 4 19 300 36250 Bolt 3 8 NC x 1 lg lock washer 4 20 140 09571 Spacer 1 8 x 1 x 3 1 4 lg 2 21 300 32250 Bolt 1 4 NC x 1 lg nylon locknut 2 22 378 36500 Uppe...

Page 27: ...27 INDUSTRIAL CHUTE PCG 92104 10 170 03485...

Page 28: ...78 36500 Upper flat washer for connecting rod 2 21 346 36000 Nylon locknut 3 8 NC 2 22 300 38385 Bolt 7 16 NC x 2 3 4 lg nylon locknut 4 23 300 36250 Bolt 3 8 NC x 1 lg lock washer 4 24 110 38321 Righ...

Page 29: ...29 HYDRAULIC TELESCOPIC CHUTE PCT 92104 10 170 04071R4...

Page 30: ...20611 Hoses mounting plate 1 28 110 04982 Mounting support plate for lower extension 1 29 300 38370 Bolt 7 16 NC x 2 1 2 lg nylon locknut flat washer 4 30 300 36250 Bolt 3 8 NC x 1 lg lock washer 4 31...

Page 31: ...31 HYDRAULIC TELESCOPIC CHUTE PCTC INDR 10 170 05401...

Page 32: ...10 12351 Retaining bracket 2 26 190 03381 U shaped UHMW 16 i d 1 27 110 20611 Hoses mounting plate 1 28 110 04982 Mounting support plate for lower extension 1 29 190 08231 Hose 1 4 x 67 1 4 lg 1 fitti...

Page 33: ...1 60 150 14921 Spacer 14 29 32 lg 1 61 110 43221 Pin for main pivot 1 62 346 44000 Nylon nut 5 8 NC 1 63 190 13231 Hose 1 4 x 15 1 2 lg 1 fitting 4U104 1 fitting 4U106 2 64 346 47000 Nylon nut thin 3...

Page 34: ...34 OPTIONS 10 10 170 05473...

Page 35: ...e left side 58 lg 1 CL 1020PGS 15 300 40310 Bolt 1 2 NC x 1 1 2 lg nylon locknut 6 16 319 38280 Plow bolt 7 16 NC x 1 1 4 lg nut lockwasher 8 17 319 38280 Plow bolt 7 16 NC x 1 3 4 lg nut lockwasher 2...

Page 36: ...40310 Bolt 1 2 NC x 1 1 2 lg flat washer nylon locknut 4 43 130 67491 PTO shroud for reduction gear box with gears 200 HP 1 PRH 25M 2 44 9475 1 P T O T90 QD 1 3 8 21 SBI 1 3 4 20 1 44 9475 2 P T O T90...

Page 37: ...4 P T O section SBI 1 3 4 20 inner part with protector 1 1 1 14 9485 P T O section QD 1 3 8 6 outer part with protector 1 14 9485 1 P T O section QD 1 3 8 21 outer part with protector 1 14 9485 2 P T...

Page 38: ...4 collar kit 1 11 9487 Yoke and shearplate M12 x 65 1 1 1 12 9205 Ball 5 16 dia 24 24 24 13 9461 Bolt nut M12x1 25x75 2 2 2 14 9486 Adaptor 1 1 1 15 9207 Safety shear bolt grade 10 9 M12 x 65 mm nut 1...

Page 39: ...x 40 2 13 9345 Impeller shaft 2 1 20 splines 1 14 6328 Spring washer 1 15 6329 Lock nut M40 x 1 5 H9 1 16 6330 Casing 1 17 6331 Plug 3 8 gas drain plug 1 18 6332 Oil seal 45 x 72 x 8 1 19 6333 Externa...

Page 40: ...oil level reducer inverter 1 16 9806 Output shaft 1 3 4 20 splines 1 17 9807 Seal retainer with hole 3 18 9808 Button head screw 12 19 374 39000 Flat washer 12 20 9809 End cap 2 21 NTN4T 30211U Beari...

Page 41: ...ing 6 7 9775 Oil seal 60 mm x 100 x 10 3 8 Std Bolt M10 x 25 12 9 9776 Key M6 x 10 x 40 2 10 9777 Pin 2 11 Std Bolt M12 x 95 11 12 Std Nut M12 11 13 9778 Plug 1 14 9779 Shim 12 15 9780 Shim 12 16 9781...

Page 42: ...over 2 10 9761 Square key 0 750 x 2 000 1 11 9762 Metric taper roller bearing with cup 5 12 9763 Metric taper roller bearing with cup 1 13 9764 Oil seal 1 14 9765 Oil seal 1 15 9766 Goupille 3 8 x 1...

Page 43: ...8 o d x 1 8 1 7 See RK25TR Wiper 1 1 8 i d x 1 5 8 o d 1 8 492401 Yoke for 2 tube 1 9 339 46000 Nut NF 1 10 4924 31 Piston 2 1 11 491980 Piston rod 1 1 8 1 12 491668 Cylinder body 2 1 13 492421 Head f...

Page 44: ...15PC32D 1 4 110 29632 Cylinder body 1 1 2 dia 15PC32G 1 5 DRTU 18 1 00 31 U seal 3 16 x 1 x 1 3 8 1 1 6 ST 100 Wiper 3 16 x 1 x 1 1 8 1 1 7 DSU12 1 25 18 U seal 3 16 x 1 1 4 x 1 1 2 2 2 8 OR 014 O ri...

Page 45: ...1 4 110 43101 Cylinder body 1 1 2 dia 1 5 DRTU 18 1 00 31 U seal 3 16 x 1 x 1 3 8 1 6 ST 100 Wiper 3 16 x 1 x 1 3 8 1 7 DSU12 1 25 18 U seal 3 16 x 1 1 4 x 1 1 2 2 8 OR 014 O ring 1 16 x 1 2 x 5 8 1 9...

Page 46: ...46 10 HYDRAULIC MOTOR MLH 250 MLH 315 REF PART DESCRIPTION QTY kit 8368 Set of seals 1 11 8369 Key for Orbit motor 1 kit CUSHION VALVE H110 MOTOR kit kit kit kit kit kit kit...

Page 47: ...8 9 53 20 23 27 1 31 2 35 42 47 5 57 0 45 54 61 0 73 2 7 16 11 11 30 35 40 7 47 4 54 64 73 2 86 8 70 84 94 9 113 9 1 2 12 70 45 52 61 0 70 5 80 96 108 5 130 2 110 132 149 2 179 0 9 16 14 29 65 75 88...

Page 48: ...s The PTO shafts are warrantied by the manufacturer and cover only defects in material and workmanship and is conditional to recommended use and installation only All PRONOVOST spare parts purchased a...

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Page 52: ...ACHINERIES PRONOVOST INC 260 Haut du Lac Sud route 159 Saint Tite Quebec Canada G0X 3H0 Tel 418 365 7551 Fax 418 365 7954 www pronovost qc ca Ce manuel est aussi disponible en fran ais Veuillez t l ph...

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