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PRONAR T046H, User Manual

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PRONAR T046H User Manual Download Page 51

Chapter 3

3.5

PRONAR T046H

Construction and operation

Figure 3.3 

Construction and diagram of the dual-line pneumatic braking system with an 

automatic braking force regulator

(1) air tank (2) control valve (3) braking force regulator (4) pneumatic cylinder (5) red spiral hose (6) 

yellow spiral hose (7) air filter (8) lever (9) cable (10) reducing tee

1

2

1

2

1

4 2

2-1

4
1

4
2

2

1

1

4

4

3

5

7

6

8

9

10

8

9

7

2

614-G.03-1

Figure 3.4 

Construction and diagram of hydraulic braking system

(1) hydraulic cylinder (2) quick coupler (3) tee (4) lever (5) cable

1

1

3

2

4

5

4

5

614-G.04-1

Summary of Contents for T046H

Page 1: ...SKIE PHONE NO 48 085 681 63 29 48 085 681 64 29 48 085 681 63 81 48 085 681 63 82 FAX 48 085 681 63 83 48 085 682 71 10 www pronar pl KEEP FOR FUTURE USE ISSUE 1A 03 2020 PUBLICATION NO 614 00 UM USER MANUAL AGRICULTURAL TRAILER PRONAR T046H ORIGINAL MANUAL EN ...

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Page 3: ...INTRODUCTION ...

Page 4: ...machine The machine was constructed in accordance with applicable standards documents and current legal regulations If the information contained in the opera tor s manual is incomprehensible please contact the sales department where the machine was purchased or directly to the Manufacturer After purchasing the machine we rec ommend to enter the machine serial number in the fields below U 10 1 PL M...

Page 5: ...e of persons using the machine or bystanders CAUTION Particularly important information and rec ommendations the observance of which is absolutely necessary are highlighted in the text with a frame saying CAUTION Failure to comply with these recommen dations creates the risk of damage to the machine as a result of incorrect handling adjustment or use ADVICE Additional instructions contained in the...

Page 6: ...n of travel Right side the side on the right hand of the observer facing the machine in the forward direction of travel Turn clockwise turn the mechanism clockwise operatorfacingthemechanism Turn left turn the mechanism counter clockwise operatorfacingthemechanism U 03 1 EN B A C D 614 B 01 1 Figure 1 1 Determining directions on the machine A front B rear C right side D left side ...

Page 7: ...Check technical condition of guards safety devices Check the condition of the paint coating check for signs of corrosion Check the condition of the tires on the road wheels and the air pressure in the tires Check the correct tightening of the road wheels Check the technical condition of the drawbar eye and its fastening Check the technical condition of the flexible hydraulic hoses Check the techni...

Page 8: ... hook po sition and adjust if necessary to the requirements of the containers to be handled Adjust the height of the drawbar eye to the hitch on the tractor If all the above mentioned activities have been carried out and the technical con dition of the trailer does not raise any objections connect the machine to the tractor Start the tractor check individual systems and carry out a test run of the...

Page 9: ...al noises from rubbing moving parts leakage and pressure drop in the braking system improper operation of hydraulic and or pneumatic cylinders other faults the trailer should be stopped until the failure is removed If the fault cannot be rectified or remedied you will void the warranty contact the place of purchase for clarification of the problem or for reporting the repair After completing the t...

Page 10: ...Chapter 1 General information 8 PRONAR T046H ...

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Page 13: ..._________________________ 2 6 2 6 RULES TO MOVE ON PUBLIC ROADS________________________________________________ 2 9 2 7 TIRES___________________________________________________________________________ 2 11 2 8 DESCRIPTION OF RESIDUAL RISK__________________________________________________ 2 12 2 9 INFORMATION AND WARNING STICKERS____________________________________________ 2 13 CONSTRUCTION AND OPE...

Page 14: ...________________________________________________ 5 19 5 16 CHECKING SCREW CONNECTIONS__________________________________________________ 5 20 TIGHTENING TORQUES FOR SCREW CONNECTIONS________________________________________ 5 20 TIGHTENING OF THE WHEEL NUTS _______________________________________________________ 5 21 5 17 LUBRICATION___________________________________________________________________...

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Page 17: ...GENERAL INFORMATION CHAPTER 1 ...

Page 18: ...en in Table 1 1 Record the trailer s serial number in the top field E 3 9 614 01 1 EN Table 1 1 Name plate markings Item Meaning A General term and function B Trailer symbol type C Year of production D VIN number E Certificate approval number F Curb weight G Permissible gross weight H Capacity I Permissible load on coupling J Permissible axle load 1 K Permissible axle load 2 PRONAR A B C D E F G H...

Page 19: ...he trailer it is recommended to enterd individual serial numbers in the fields below E 3 9 614 02 1 EN 17 210 Narew POLSKA PRONAR Sp z o o ID1 ECE ID3 ID4 ID2 TUV25 TUV40 UTAC25 UTAC40 A1D 25 40 60 3013P BLH07213B BLH07313B 2019 PA90X3013P09A667xxxxx 11800 11000 10000 1290012000 11000 1060010000 9000 7848 120252 19 TAC 614 E 02 1 1 3 2 Figure 1 2 Axis identification 1 Driving axle 2 Name plate 3 A...

Page 20: ...he transport and to ensure the needs of the an imals during transport animals must be able to travel the trailer intended for transport is constructed maintained and op erated in a manner that prevents injury and suffering and in a manner that ensures animal safety loading and unloading facilities must be properly designed constructed maintained and operated in such a way as to prevent injury and ...

Page 21: ...railer is obliged to read this manual and comply with its recommendations Intended use also includes all activities related to proper and safe operation and maintenance of the machine Therefore the user is obliged to read the trailer User Manual and Warranty Card and comply with the recommendations contained therein understand the principle of machine operation and the safe and proper operation of...

Page 22: ...egulations The trailer may not be used for purposes other than those for which it is intended in particular to transport people for loose transport of unprotected toxic materials when there is a possi bility of environmental contamination or transporting machines and devices whose center of gravity location has a negative effect on the stability of the trailer for transporting loads that affect un...

Page 23: ...em sockets in accordance with PN ISO 1728 2007 Nominal pressure of the pneumatic system kPa 650 The hydraulic system Hydraulic oil L HL 32 Lotos 1 Nominal pressure of the installation bar 160 Electrical system Electrical system voltage V 12 Connection socket 7 poles in accordance with ISO 1724 Minimal power requirement kW KM 47 8 65 1 other oil may be used provided it can be mixed with prime oil ...

Page 24: ...with manual regulator 2 wire pneumatic system with ALB The hydraulic system Rotary cable Ø50 mm Rigid cable Ø40 mm Rigid ball cable K80 hydraulic scissor support Telescopic drawbar support with gear The hydraulic system of suspension Canvas cover set Hand brake Fixed partition 614N 12000000 Bitumen floor End gate 614N 08000000 The partition on guides 614N 07000000 Barriers 614N 04000000 Spare whee...

Page 25: ...t tube Some standard equipment items that are listed in the table may not be included in the supplied trailer This is due to the possibility of ordering a new machine with a different set optional equipment re placing the standard equipment Tire information is provided at the end of the publication in ANNEX A ...

Page 26: ...t and maintenance misuse use of a damaged machine repairs carried out by unauthorized persons improper repairs making arbitrary changes in the ma chine design the user loses the warranty The user is obliged to immediately report all noticed defects in the paint coatings or traces of corrosion and order removal of defects regardless of whether the damage is covered by the warranty or not SDetailed ...

Page 27: ...raking system must be acti vated and checked before going down or onto the ramp The machine should be mounted firmly on the platform of the vehicle using straps chains lashings or other fastening devices equipped with a tensioning mechanism Fasteners should be attached to the transport retainers provided for this purpose figure 1 3 Transport retainers are welded to the bottom frame longitu dinal m...

Page 28: ...ans must be selected according to the man ufacturer s instructions In case of doubt a larger number of attachment and se curing points for the trailer should be used If necessary protect sharp edges of the trailer thus securing the securing means against damage during transport During reloading work particular attention should be paid so as not to damage the machine equipment components and the pa...

Page 29: ... container resistant to hydrocarbons and then trans ferred to an oil waste disposal point The container should be kept away from heat sources flammable materials and food Oil which has been used up or is unsuitable for further use due to the loss of its prop erties is recommended to be stored in its original packaging in the same conditions as described above Waste code 13 01 10 hydraulic oil Deta...

Page 30: ...cation of the drain plugs and the method of removing oil are described in Chapter 5 In the event of parts being replaced worn or damaged parts should be taken to a recycling centre Used oil as well as rubber or plastic elements should be taken to plants dealing with the utilization of this type of waste E 1 1 586 07 1 EN DANGER During dismantling use appropriate tools and equip ment overhead crane...

Page 31: ...SAFETY OF USE CHAPTER 2 ...

Page 32: ...n principles of operation and safe oper ation of the trailer Familiarize yourself with all machine controls before starting work Do not start the machine without knowing its function Be aware of the existence of a minimal risk of danger therefore the appli cation of the principles of safe use and sound behavior should be the basic principle of using a trailer The machine must never be used by pers...

Page 33: ...chines check the hitch safety device Read the tractor op erating instructions If the tractor is equipped with an automatic hitch make sure that the coupling operation has been completed Take special care when connecting the machine Nobody may stay between the trailer and the tractor during connecting them Coupling and uncoupling the trailer may take place only when the ma chine is immobilized by m...

Page 34: ...tire surface of the trailer Animals on the trailer must be secured remain tethered during transport Climbing on the machine to bring animals is only possible when the trailer is absolutely stationary and the tractor engine is switched off When placing animals through the side platform do not exceed the per missible load on the platform When opening the door make sure that the animals do not lean a...

Page 35: ...used by pressurized hydraulic oil contact a doctor immediately Hydraulic oil can penetrate the skin and cause in fection In the event of contact of oil with eye rinse with large quantity of water and in the event of the occur rence of irritation consult a doctor In the event of contact of oil with skin wash the area of contact with water and soap Do not use organic sol vents petrol kerosene Use hy...

Page 36: ...cab against unauthorized access Regularly check the technical con dition of the safety devices and the correct tightening of bolted connec tions in particular the tendons and wheels Inspect the trailer in accordance with the frequency specified in this manual Before starting repair work on hy draulic or pneumatic systems the residual oil or air pressure must be completely reduced Perform maintenan...

Page 37: ...ing welding work pay attention to flammable or fusible elements elements of pneumatic electrical hydraulic systems elements made of plastic If there is a risk of ignition or damage they must be removed or covered with non flammable material before welding Before starting work it is recommended to prepare a CO2 or foam extinguisher In the event of work requiring the trailer to be raised use properl...

Page 38: ...matic system components i e control valves actuators and regulators In case of damage to these elements the repair should be entrusted to authorized repair centres or replace the elements with new ones It is forbidden to install additional devices or accessories that do not comply with the specification spec ified by the Manufacturer The trailer may only be towed if the running gear lighting and b...

Page 39: ...railer is correctly connected to the tractor especially that the hitch pins are secured The vertical load carried by the trailer drawbar eye affects the steering of the agricultural tractor Before using the trailer always check its technical condition especially in terms of safety In particular check the technical condition of the hitch system the running gear the braking system and traffic lights...

Page 40: ...ng The braking system of the machine has been adapted to the total weight of the trailer exceeding of which will drastically reduce the operation of the service brake Prolonged travel over sloping ground creates a risk of loss of braking performance When reversing it is recommended to use the help of another person During maneuvers the helping person must keep a safe distance from danger zones and...

Page 41: ...then every 6 months of use or every 25 000 km In the case of intensive work tightening control should be carried outatleastonceevery100kilometers Each time the inspection activities should be repeated if the trailer wheel has been disassembled Avoid damaged road surfaces sudden and variable maneuvers and high speeds when turning Check tire pressure regularly Tire pressure should also be checked du...

Page 42: ...rsons under the influence of alcohol or drugs trailer operation by unauthorized persons being on the machine during work cleaning maintenance and technical inspection of the trailer Residual risk can be reduced to a minimum by following these recommendations prudent and leisurely machine operation sensible application of the notes con tained in the User Manual maintaining a safe distance from pro ...

Page 43: ... purchased The catalogue numbers of the labels can be found in the table 2 1 and in Spare parts catalogue New assemblies re placed during repair must be marked again with the appropriate safety signs When cleaning the screen do not use solvents that may damage the label coating and do not direct a strong water jet Other information stickers located on the system connection cables are presented in ...

Page 44: ...003 6 Company marking 614N 00000001 7 Marking of the machine on the left ma chine type 614N 00000003 8 Marking of the machine right side ma chine type 614N 00000004 9 Before use read the operating instructions 70N 00000004 10 Before starting servicing or repair work switch off tractor engine and remove keys from ignition 70N 00000005 ...

Page 45: ...Chapter 2 2 15 PRONAR T046H Safety of use 6 4 3 7 5 6 3 5 9 10 1 2 614 F 02 1 Figure 2 2 Arrangement of information and warning stickers ...

Page 46: ...Chapter 2 Safety of use 2 16 PRONAR T046H ...

Page 47: ...CONSTRUCTION AND OPERATION CHAPTER 3 ...

Page 48: ...oss weight kg 11 000 Other information Wheel track mm 2 163 Platform height from the ground mm 700 Tractor power demand KM kW 41 6 30 6 Permissible design speed km h 40 Electrical system voltage V 12 Drawbar eye load kg 2000 Sound power level dB below 70 Loading area m2 13 2 2 Tire information is provided at the end of the publication in ANNEX A 1 Area and load capacity of the trailer adapted to 8...

Page 49: ... mechanical support 4 handbrake mechanism 5 side door 6 rear door 7 suspension 8 drive shaft 9 tarpaulin 10 wheel 11 wheel chocks 12 cable support 13 cable 14 tool box 15 spare wheel attachment 16 spare wheel 17 tool support 18 railings 19 partition 20 document tube 21 distinguishing table 1 10 9 5 18 15 16 2 13 4 11 8 18 6 7 14 20 21 3 12 17 19 16 614 G 01 1 ...

Page 50: ... s brake on In addition in the event of an unforeseen disconnection of the conduit between the trailer and the tractor the control valve automatically ap plies the machine s brake The used valve has a brake release system used when the trailer is disconnected from the tractor After connecting the air line to the tractor the release device automatically adjusts to the position enabling normal opera...

Page 51: ... air tank 2 control valve 3 braking force regulator 4 pneumatic cylinder 5 red spiral hose 6 yellow spiral hose 7 air filter 8 lever 9 cable 10 reducing tee 1 2 1 2 1 4 2 2 1 4 1 4 2 2 1 1 4 4 3 5 7 6 8 9 10 8 9 7 2 614 G 03 1 Figure 3 4 Construction and diagram of hydraulic braking system 1 hydraulic cylinder 2 quick coupler 3 tee 4 lever 5 cable 1 1 3 2 4 5 4 5 614 G 04 1 ...

Page 52: ...ually by the machine operator before starting the journey using the lever 4 There are available three work positions A No load B Half load and C Full load G 3 9 614 03 1 PL C B A 1 4 3 2 622 G 08 1 Figure 3 5 Control valve and braking force regulator 1 control valve 2 brake force regulator 3 brake release button 4 setting lever A NO LOAD position B HALF LOAD position A FULL LOAD position ...

Page 53: ... to the levers 5 The cables 6 connect the levers 5 with the expander levers 7 of the drive shafts Tensioning of the cables turning the crank of the mechanism clockwise causes swinging of the expander levers which turning open the brake shoes and immobilize the trailer during parking G 3 9 614 04 1 PL 1 2 3 4 7 5 6 614 G 05 1 Figure 3 6 Parking brake 1 crank mechanism 2 steel cable 3 roller 4 screw...

Page 54: ...nts Two hydraulic accu mulators 6 are installed in the system circuits whose task is to dampen sus pension vibrations while driving The hydraulic valves 5 are used to lock the hydraulic cylinders during mainte nance and repair work G 3 9 614 05 1 PL CAUTION Before each use of the trailer check the condition of hydraulic system hoses In the event of damage or wear replace them immediately Never dri...

Page 55: ...is in cluded in the machine s equipment The arrangement of electrical components of the lighting installation is shown in figure 3 8 Table 3 2 Colour coding of wires Mark Function B White C Black K Red T Green O Brown Z Yellow Figure 3 8 Arrangement of electric and reflective elements 1 front position lamp 2 7 pin front socket 3 side position lamp 4 rear left composite lamp 5 rear right composite ...

Page 56: ...P Front rear clearance lamp and right position lamp TOL Front rear clearance lamp and left position lamp OBP Right clearance lamp OBL Left clearance lamp GP Front 7 pin socket Figure 3 9 Schematic diagram of the electrical system Designations according to tables 3 2 and 3 3 Z2 1 t 4 R 1 L 5 58R 7 58L 6 54 3 31 GP 2 z 3 o 4 c 5 k 6 b Z1 Z3 1 t 2 z 7 o 8 c 5 k 9 b R 58R 54 31 L 58L 54 31 10 t 11 z 1...

Page 57: ...TERMS OF USE CHAPTER 4 ...

Page 58: ...system The shut off valve 2 is used to close the oil supply to the cylinder when the trailer is stationary and while driving when the support is folded into transport position The valve position open closed is marked with the help of an information sticker 3 in the Z position closed H 3 4 622 01 1 PL DANGER Be careful because of the risk of feet crushing Z O 622 I 07 1 2 5 1 4 3 2 Figure 4 1 Hydra...

Page 59: ...ing brake Turn the brake mechanism clockwise as far as it will go figure 4 2 Make sure that blocking wedges are placed under the trailer wheel figure 4 3 Position the agricultural tractor di rectly in front of the drawbar eye CAUTION After connecting the trailer perform a daily inspec tion of the machine before travelling The external examination of the machine without connecting it to the tractor...

Page 60: ...stand to transport position Switch off the tractor engine and remove the ignition key Secure the tractor with the parking brake Close the tractor cabin and secure it against unauthorized access CONNECTING THE BRAKING SYSTEM Depending on the trailer configu ration connect the braking system connectors to the appropriate tractor sockets Connect pneumatic system lines First connect the yellow plug to...

Page 61: ...system hoses applies to trailer version with hydraulic braking system The hydraulic brake system hose is marked with an information sticker 3 figure 4 5 Connect the hydraulic hoses of the suspension The supply line of the suspension hy draulic system has a shut off valve CONNECTING THE LIGHTING ELECTRICAL INSTALLATION Connect the main cable 1 supplying the lighting electrical installation 7 pin If...

Page 62: ...one wheel of the trailer one in the rear and the other in front of the wheel Disconnect all cables in turn Secure the ends by fitting the rubber caps on the hydraulic connectors Place the cables on the cable support 12 figure 3 1 Release the drawbar eye start the tractor and drive away with the tractor CAUTION After completing the coupling secure the hydraulic braking and electrical wiring in such...

Page 63: ...nd supported by the support It is forbidden to disconnect the trailer from the tractor if the swing frame or middle frame are not folded and when the suspension lock cylinders are extended DANGER When disconnecting the trailer from the tractor take particular care Ensure good visibility Unless it is necessary do not stay between the trailer and the tractor Before disconnecting cables and drawbar e...

Page 64: ...ements The cylinders are connected to each other by means of hydraulic hoses 3 Two hydraulic accumulators 7 are installed in the system circuits to suppress suspension vi brations while driving The hydraulic valve 4 is used to lock the hydraulic cylinders during maintenance and repair work H 3 4 622 04 1 PL DANGER The hydraulic system is under high pressure In or der to carry out repairs block the...

Page 65: ...valve 5 figure 3 7 to the open position Before lowering make sure that the op eration is performed on a stable and flat surface and pay special attention not to damage the rear door if it is open The lowering of the trailer is activated by means of a suitable hydraulic lever on the tractor USING SIDE RAILINGS Side railings are attached to the outer wall of the trailer To unfold the side gates 1 lo...

Page 66: ...ment and safety of the railings H 3 9 614 07 1 PL CAUTION Before starting to travel the operator must be sure that the rear door is well closed and locked the rail ings are fixed at their original anchorages tied ani mals and the trailer are fully raised 614 H 15 1 1 2 3 Figure 4 9 Side rails 1 Side rails 2 Cotter pin 3 Rails hanger ...

Page 67: ...r road users The permissible design speed and speed resulting from restrictions on road traffic regulations must not be exceeded The travel speed should be adjusted to the prevailing road conditions trailer load condition type of load carried and other conditions The trailer disconnected from the tractor must be secured by immobi lizing it with the parking brake and placing chocks or other element...

Page 68: ...ld be remembered that the braking distance of the set increases significantly with the increase in the weight of the transported load and the increase in speed Control the behaviour of the trailer when driving on uneven terrain and adjust the speed to terrain and road conditions H 3 9 614 08 1 PL DANGER When transporting animals extreme caution should be exercised due to the possibility of their u...

Page 69: ...s if necessary open the rear door closing paying special attention to ensure that an imals do not lean on the door take out animals fold and secure the railings close and secure the rear door H 3 9 614 09 1 PL CAUTION The lowering of the load box can only be carried out on a hard and flat surface It is forbidden to start or drive with the trailer partly or completely lowered DANGER Be careful when...

Page 70: ...recommendations contained in the MAINTENANCE chapter Regularly check and maintain proper tire pressure as recommended in the Manual especially after a long break of not using the trailer Tire pressure should also be checked during all day intensive work It should be taken into account that an increase in tire temperature can in crease the pressure by up to 1 bar With such a rise in temperature and...

Page 71: ...PERIODIC INSPECTIONS CHAPTER 5 ...

Page 72: ...ized Sales and Service Points APSiO In case of unauthorized repairs changes to factory settings or activities which were not considered as feasible by the operator trailer not described in this manual the user loses the warranty The trailer s warranty review is only carried out by an authorized service centre After the warranty expires it is recom mended that inspections be carried out by speciali...

Page 73: ...3 months Each time before carrying out this inspection a daily inspection and inspection every 1 month of trailer use should be performed D Maintenance Operator Inspection carried out periodically every 6 months Each time before carrying out this inspection a daily inspection inspection every 1 month of trailer use and inspection every 3 months should be performed E Maintenance Operator Inspection...

Page 74: ...es and wheels 5 10 Cleaning the air filters 5 11 Checking brake lining wear 5 12 Checking the clearance of the axle bearings 5 13 Checking the mechanical brakes 5 14 Cleaning the drain valve 5 16 Parking brake cable tension adjustment and replacement 5 17 Hydraulic system inspection 5 18 Pneumatic system inspection 5 19 Lubrication See table Trailer lubrication sched ule 5 22 Checking screw connec...

Page 75: ...5 45 mm Piston rod stroke in hydraulic systems 25 45 mm Piston rod stroke in pneumatic and hydraulic systems 25 45 mm Minimum brake lining thickness 5 mm The angle between the expander axis and the sup port plane 90O With the brake de pressed Parking brake Permitted parking brake cable clearance 10 20 mm Table 5 3 Control parameters and settings ...

Page 76: ... the opposite side Place the jack in places marked with an arrow The lift must rest on a firm and stable surface The jack must be adjusted to the weight of the trailer In exceptional cases release the trailer parking brake e g when meas uring the play of the axle bearings You should be particularly careful I 3 9 614 03 1 EN DANGER Secure the tractor cabin against unauthorized ac cess When working ...

Page 77: ... releasing the stem the valve should close automatically and stop the outflow of air from the tank If the valve stem does not want to return to its position wait until the tank empties Then unscrew and clean or replace the valve with a new one If you need to clean the drain valve refer to the section Cleaning of the drain valve I 3 9 614 05 1 EN 614 I 03 1 1 2 Figure 5 2 Air tank 1 drain valve 2 a...

Page 78: ...lerate the aging process If the trailer is disconnected from the tractor connections should be protected with covers or placed in their designated sockets Before the winter period it is recommended to preserve the seal with preparations intended for this purpose e g silicone lubricants for rubber elements Each time before connecting the machine check the technical condition and degree of cleanline...

Page 79: ...enings are not clogged with dirt and that there is no water or ice inside Check the correct mounting of the actuator Clean the actuator if necessary In winter it may be necessary to defrost the actuator and remove accumulated water through un clogged ventilation holes If any damage is found replace the actuator When mounting the actuator keep its original po sition relative to the bracket Check th...

Page 80: ... tire Check if the tire is correctly positioned on the rim Check tire age When checking pressure pay attention to the technical condition of rims and tires In the event of mechanical damage consult your nearest tire service centre and make sure that the tire defect is eligible for re placement The rims should be checked for deformation material cracks weld cracks corrosion especially around the we...

Page 81: ...connection as far as it will go Extend the filter slide 1 Hold the filter cover 2 with your other hand After removing the slide the cover will be pushed out by the spring located in the filter housing Wash the filter element and filter body thoroughly with water and blow with compressed air Installation should be in reverse order I 3 4 622 10 1 EN 1 2 526 I 08 1 Figure 5 6 Air filter 1 filter slid...

Page 82: ...erent place than the figure shows but it will always be located on the brake shield Remove the upper and lower plugs and then check the thickness of the lining The brake shoes should be replaced if the thickness of the brake lining is less than 5 mm Check the remaining linings for wear I 3 4 622 11 1 EN Gmin 5mm 2 526 I 09 1 1 Figure 5 7 The brake lining thickness inspection 1 cap 2 brake lining ...

Page 83: ...earings Unnatural sounds coming from the bearing may be symptoms of excessive wear dirt or damage In this case the bearing together with the sealing rings should be re placed or cleaned and regreased When checking bearings make sure that any noticeable looseness comes from the bearings not the suspension system e g looseness on the spring pins etc Check the technical condition of the hub cover rep...

Page 84: ...e pedal released Measure the distance Y with the tractor brake pedal pressed Calculate the distance difference X Y rod stroke Check the angle between the cylinder piston axis and the expander lever If the expander arm angle 2 and piston rod stroke exceed the range given in table 5 3 the brake should be adjusted I 3 4 622 13 1 EN ADVICE Checking the technical condition of the brakes according to th...

Page 85: ... air reservoir 2 The pressure in the tank can be reduced by swinging the drain valve stem Unscrew the valve 1 Clean the valve blow with com pressed air Replace the gasket Screw in the valve fill the tank with air check the tank for leaks I 3 9 614 14 1 EN 622 I 07 1 1 2 Figure 5 10 Air tank 1 drain valve 2 tank ...

Page 86: ...edges under trailer wheel Unscrew the brake mechanism screw 1 as far as possible Loosen the bow clamp nuts 3 on the handbrake cable 1 Tighten the cable 2 and tighten the clamp nuts 3 The parking brake cable length should be selected so that when the service and parking brake is completely released the cable is loose and hangs 1 2 cm Adjustment of parking brake cable tension should be carried out i...

Page 87: ...ng brake cable clamps after adjusting the axle brake after repairs to the axle brake system after repairs to the parking brake system Lubricate the parking brake mech anism 1 as well as the lever pins and pulleys Install a new cable adjust the tension I 3 9 614 15 1 EN ...

Page 88: ...mpleting the inspection put all cylinders to the rest position If visible moisture appears on the cable connectors tighten the connectors at the specified torque and retest If the problem persists replace the leaking element In the event of oiling on the hydraulic cyl inder body the nature of the leakage must be checked When the cylinder is fully ex tended check the seal locations Minor leaks are ...

Page 89: ...able connectionsandbrakecylinders Repeat the system check with the tractor brake pedal depressed The help of another person is required In the event of a leak the compressed air will leak out in places of damage with a characteristic hissing The system leak can also be detected by coating the checked elements with washing liquid or other foaming agent which will not ag gressively affect the elemen...

Page 90: ...e presented in table 5 4 The given values apply to non lubri cated steel bolts The hydraulic hoses should be tightened with a torque of 50 70Nm Check the tightness using a torque wrench During daily trailer inspection pay attention to loose connections and tighten the connector if necessary Replace lost items with new ones Thread Tightening torque 8 8 10 9 M8 25 36 M10 49 72 M12 85 125 M14 135 200...

Page 91: ...heel nuts must not be tightened with impact wrenches due to the danger of ex ceeding the permissible tightening torque which may result in breaking the con nection thread or breaking the hub pin The wheels should be tightened according to the following scheme after the first use of the trailer one time inspection every 2 3 hours of driving during the first month of use every 30 hours of driving If...

Page 92: ...vice points equipped with the appropriate tools Remove the entire hub remove the bearings and individual sealing rings After thorough cleaning and inspection install lubricated components If nec essary replace the bearings and seals with new ones Empty containers of grease or oil should be disposed of in accordance with the lubricant manufacturer s instructions ADVICE Lubrication sedule TableTrail...

Page 93: ...tem Name Number of points Type of grease Frequency 1 Hub bearing 2 pieces in each hub 4 A 24M 1 1 2 Expander shaft bushing 4 A 3M 2 3 3 Expander arm 2 A 3M 4a Drawbar eye 1 B 14D 4 4 a a b 4b Rotary drawbar 1 B 1M Table 5 6 Trailer lubrication schedule ...

Page 94: ...inspections 5 24 PRONAR T046H Item Name Number of points Type of grease Frequency 5 Parking brake mechanism 1 A 6M 5 6 Parking brake guide pins 5 A 3M 6 7 Parking stand 1 A 6M 8 Hydraulic cylinder eyes suspen sion 4 A 6M ...

Page 95: ... 5 25 PRONAR T046H Periodic inspections Item Name Number of points Type of grease Frequency 9 Scissor support 3 A 6M 9 13 Rear door hinges 6 A 3M 14 Rear door locking mechanism 4 A 3M 15 Side door hinges 2 A 3M ...

Page 96: ...dic inspections 5 26 PRONAR T046H I 3 9 614 19 1 EN Item Name Number of points Type of grease Frequency 17 Partition locking mechanism 4 A 3M 20 Partition guides 2 A 3M 18 Bolts 7 A 3M 18 19 19 Partition hinges 6 A 3M ...

Page 97: ...eriodic inspections 5 18 REPLACEMENT OF HYDRAULIC HOSES Rubber hydraulic conduits must be re placed every 4 years regardless of their technical condition his operation should be entrusted to specialized workshops I 3 4 622 20 1 EN ...

Page 98: ...6H 5 19 REPLACEMENT OF LIMIT VALVES AND LIMIT SWITCHES Limit valves and limit switches sensors should be replaced every 4 years re gardless of their technical condition This operation should be entrusted to spe cialized workshops I 3 4 622 22 1 EN ...

Page 99: ...TECHNICAL SUPPORT CHAPTER 6 ...

Page 100: ... to such a height that the wheel being changed does not rest on the ground Remove the wheel WHEEL ASSEMBLY Use a wire brush to clean the axle pins and nuts from dirt If necessary degrease the thread Do not lubricate the threads of the nut and stud Check the condition of the pins and nuts replace if necessary Mount the wheel on the hub tighten the nuts so that the rim fits snugly to the hub Lower t...

Page 101: ... rope Pay attention to the correct positioning of the terminals see drawing Install pins and new securing caps Adjust the parking brake cable tension Tighten the cable and tighten the clamps The parking brake cable length should be selected so that when the service and parking brake is completely released the cable is loose and hangs 1 2 cm After the first load on the brake check the tension and c...

Page 102: ...in s hole is marked with a black arrow in the drawing The wheel should rotate with slight resist Do not over tighten the nut Too much pressure is not recom mended due to deterioration of bearing operating conditions Secure castellated nut with cotter pin and mount hub cap 1 Gently tap the hub with a rubber or wooden hammer J 3 4 622 04 1 EN Adjustment of bearing clearance may be performed only whe...

Page 103: ...r arm 3 figure 6 4 relative to the expander shaft The scope of service activities Secure the trailer with additional wedges Release the trailer parking brake Remove the actuator fork pin On the cylinder piston rod 1 figure 6 4 mark with a line the position of the maximum retraction of the piston rod A Press the brake pedal on the tractor 614 J 05 1 A o 90 25 45 mm 1 5 6 D C B 7 A C D 3 3 4 4 2 5 8...

Page 104: ...l position relative to the bracket 7 Turn the adjusting screw 4 so that the marked hole of the brake lever 8 matches the hole of the cylinder fork During adjustment the diaphragm 2 must rest on the rear wall of the actuator Install the piston rod fork pin and washers and secure the pin with cotter pins Turn the adjustment screw 4 clockwise to make one or two clicks in the expander lever adjustment...

Page 105: ...o the bottom and vice versa is done by turning the drawbar in the plane of the front plate install the screws and fasten the ele ments to the correct torque The mounting height and drawbar po sitions must be selected individually depending on the hitch on the tractor J 3 9 614 06 1 EN Correct adjustment of the drawbar eye position sig nificantly simplifies trailer aggregation After adjustment the ...

Page 106: ... connection sockets on the tractor and on the trailer If nec essary clean all dirt and dust Check the completeness technical condition and correct functioning of the trailer lighting Check the wiring harness for damage rubbed insulation wire break etc Check the com pleteness of the lamps and all reflectors Check the correct mounting of the tri angular plate holder for slow moving vehicles Before t...

Page 107: ...essary this operation should be entrusted to specialist service centres The oil used is not classified as a dan gerous substance due to its composition however long term effects on the skin or eyes may cause irritation In the event of contact of oil with skin wash the area of contact with water and soap Do not use organic solvents petrol kerosene Soiled clothing should be removed to prevent oil fr...

Page 108: ...should have similar properties Before using lubricants read the infor mation leaflet for the selected product Particularly important are safety rules and how to handle a given lubricant and how to dispose of waste used containers contaminated rags etc The information leaflet product card should be kept to gether with the grease J 3 4 622 09 1 EN ADVICE Lubrication schedule TableTrailer lubrication...

Page 109: ...em with a suitable pressure Noise in the hub of the axle Excessive bearing looseness Check the clearance and adjust if necessary Damaged bearings Replace bearings Damaged hub components Replace Low braking efficiency System pressure too low Check the pressure on the pres sure gauge on the tractor wait for the compressor to fill the tank to the required pressure System leakage Check installations f...

Page 110: ...r load if necessary Incorrect hydraulic sys tem operation Deregulated valves or limit switches Adjust limit valves and limit switches Damaged hydraulic lines Check and make sure that the hydraulic hoses are tight not kinked and properly tightened Replace or tighten as necessary Damaged hydraulic quick cou plings Replace Impossible to lower or raise the trailer Hydraulic lines not connected Connect...

Page 111: ...on Replace the springs Tread wear Damaged suspension system broken spring Damaged braking system brake blocking incorrectly adjusted braking system Too frequent and sudden braking Check the slack in the suspen sion system check the springs Replace damaged or worn parts Check the braking system for malfunctions Adjust the extend er levers Lateral fracture Long lasting ride on tires with low air pre...

Page 112: ...Chapter 6 Technical Support 6 14 PRONAR T046H ...

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Page 115: ...le A 1 Tire assembly Item Tire Rim Pressure 1 385 65 R22 5 160K 160J 11 75x22 5 Catalogue no 225 1175 106P 800 kPa 2 445 45 R19 5 ET 30 160J 14x19 5 Catalogue no 195 14 15 6 800 kPa APPENDIX A A 1 PRONAR T046H U 01 1 ...

Page 116: ...APPENDIX A A 2 PRONAR T046H ...

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