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Minent ProMix 

‘DB' & 'PB’ Polymer Feeder

 

 

ProMix Series MA Batch/Inline User Manual

 

1

 

 

 

 

Operating Instructions 

ProMinent

®

 ProMix-M 

 (Batch/Inline Controls)  

Polymer Blending System 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Please completely read through these operating instructions first! Do not discard! 

The warranty shall be invalidated by damage caused by operating errors! 

 

ProMix_MB_IOM (02/21/2020): 

– P/N: 984703 Rev B. 

 

ProMinent Fluid Controls, Inc. (USA) 136 Industry Drive, Pittsburgh, PA 15275 

Tel: (412) 787-2484   

www.prominent.us   Fax: (412) 787-0704

 

Summary of Contents for ProMix Series

Page 1: ...ls Polymer Blending System Please completely read through these operating instructions first Do not discard The warranty shall be invalidated by damage caused by operating errors ProMix_MB_IOM 02 21 2...

Page 2: ...lation Considerations 10 1 4 Installation Guidelines 11 1 5 Quick Start Guide 12 1 6 ProMix Mode and Polymer Settings 14 1 7 Servicing Guidelines 19 2 0 CONTROLLER 20 2 1 Keypad Navigation 20 2 2 Main...

Page 3: ...ber Spare Parts 40 3 4 Piping Components Spare Parts 41 3 5 Control Panel Spare Parts 41 3 6 Maintenance and Lubrication Schedule 42 Appendix A DB PB Series Bill of Material 46 Mechanical Electrical L...

Page 4: ...ter by volume The second basic operation mode is Inline which requires the user to calculate and manually adjust the desired polymer pump rate based upon the process requirements In either mode the ty...

Page 5: ...Two indicating lights on the front controller door provide operational status The design incorporates an electric solenoid valve water inlet primary and secondary flow meters diaphragm and progressive...

Page 6: ...76 GPH 1048385 1500X2 10 3DB GXLA 0450 200 12 95 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions w Gamma XL 72 H x 40 W x 34 D Overall Weight of Skid 220 lbs w Gamma XL Power Require...

Page 7: ...0 GPH 1048388 1500X2 24 0PB Seepex MD 24 0 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions 72 H x 40 W x 34 D Overall Weight of Skid 250 lbs Power Requirements 220VAC 60Hz 1 Phase 20...

Page 8: ...inent Gamma XL Solenoid Driven Metering Pump 2 Original Pump GPH rating is derated 20 due to Polymer viscosity The actual deration may vary depending on the polymer used 3 Control Modes Available a St...

Page 9: ...A7 H0 GA X 234 1 00 10 0 100 MD MD 012 12 A6 A7 A7 H0 GA X 252 2 40 24 0 100 Notes 1 Seepex Progressive Cavity Metering Pump 2 Original Pump GPH rating is derated due to Polymer viscosity The actual d...

Page 10: ...Make note of the carrier s bill of lading the extent of the damage if any and notify the carrier 3 Store the equipment on firm level surface in original packing container Do not store the equipment wh...

Page 11: ...ing so that connections properly meet system termination points Do not stretch field installed piping to meet system termination points Stressed piping will fail b Piping should be at a minimum to and...

Page 12: ...Setting this to a higher value will result in possible damage to the motor and associated wiring Overload conditions should be investigated and possible process changes may need to be made to prevent...

Page 13: ...t 100 stroke frequency and stroke length set at 100 11 In Inline mode the neat polymer pump speed is then adjusted manually according to the switch positions in section 1 6 The pump flow rate and prim...

Page 14: ...manually adjust the pump speed based upon the measured dilution water flow rate Emulsion or Mannich The type of polymer being used by the ProMix feeder is selected If emulsion then a maximum of 1 0 c...

Page 15: ...entration Remote Setpoint N A Max chamber concentration 1 0 ON REMOTE Remote Start Contact N A Keypad Local Setpoint N A Remote Setpoint 4 20 mA 0 1 0 concentration Max chamber concentration 1 0 REMOT...

Page 16: ...ration Remote Setpoint N A Max chamber concentration 10 0 ON REMOTE Remote Start Contact N A Keypad Local Setpoint N A Remote Setpoint 4 20 mA 0 10 0 concentration Max chamber concentration 10 0 REMOT...

Page 17: ...00 pump speed Remote Setpoint N A Max chamber concentration 1 0 ON REMOTE Remote Start Contact N A Keypad Local Setpoint N A Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 1 0 REMO...

Page 18: ...pump speed Remote Setpoint N A Max chamber concentration 10 0 ON REMOTE Remote Start Contact N A Keypad Local Setpoint N A Remote Setpoint 4 20 mA 0 100 pump speed Max chamber concentration 10 0 REMO...

Page 19: ...rom unit prior to disassembly Maintain protective covers over all moving parts Keep body parts hair and foreign objects from contact with moving parts Do not allow grease or oil to be used or stored a...

Page 20: ...top line of the main menu displays the current feeder state Press EXIT during any main menu display you ll return to the top of the menu the current feeder state The other main menu displays show inf...

Page 21: ...er is converted to a flow rate in Gallons Minute Post Flow is the water blended into the mixer outlet flow which affects the delivered polymer Post Flow may be zero GPM Zero Primary Flow STOPs the fee...

Page 22: ...t less than 0 typically an open current loop STOPs the feeder Press ENTER to span the current loop Pump Speed displays the 4 20mA output which tracks the percentage PolymerFeed pump rate Typically spa...

Page 23: ...point If enclosure door switch is in the Local position feed rate will change immediately Local Setpoint limits are 0 05 to 1 00 for emulsion polymer and 0 05 to 10 0 for Mannich If entries are made o...

Page 24: ...Flush Time is the time water flows after initiation of a Flush Cycle This is a maintenance feature and can be manually initiated by 1 placing the controller door System Start Switch in the OFF positio...

Page 25: ...o view adjust the Feed Mode to either Batch or Inline Batch mode automatically adjusts the pump rate to changes in dilution flow to maintain the percent setpoint and Inline requires manual adjustment...

Page 26: ...owse the feeder with Internet Explorer or Mozilla The reference manual will assist with browser setup of the controls Click on links within the View the right side of the display will update with corr...

Page 27: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 27 2 6 2 Diagnostic View...

Page 28: ...tional feature for other type pumps selection The Gamma XL pump utilizes an integral relay for feed verification 2 7 4 Pump Calibration Before placing the ProMix system in operation the polymer pump s...

Page 29: ...rate in gph see section 2 4 pump settings 8 Place the pump back into the analog mode Follow the same procedure for a Seepex pump but do not use water for testing and or calibration Connect suction sid...

Page 30: ...OFF Run LED OFF Stop LED Flow check Start OFF selected or Setpoint 0 Start ON Solenoid OFF Mixer OFF Pump OFF Run DO ON Water Loss OFF Run LED ON Stop LED No water STOP No Flow in 5 to 60 secs ON Sol...

Page 31: ...h Flush Flush Selected Start ON Solenoid ON Mixer ON Pump ON Run DO OFF Water Loss ON Run LED OFF Stop LED Local RUN No Flow or Auxiliary input or Remote Contact OFF ON Solenoid ON Mixer ON Pump OFF R...

Page 32: ...oid ON Mixer ON Pump OFF Run DO OFF Water Loss OFF Run LED Flash Stop LED Pump MaxFeed ON Solenoid OFF Mixer OFF Pump OFF Run DO OFF Water Loss OFF Run LED ON Stop LED No Feed STOP Fail to Feed Fail t...

Page 33: ...maximum mixer concentration The AUTO light allows quick confirmation of the switch from AUTO to MANUAL The parts of previous state diagrams that enable polymer feed are summarized in this graphic STO...

Page 34: ...rate greater than 0 2GPM for the feeder to operate Note that in either Remote or Local mode the user can transition between modes by changing the System Start door switch from one position to the othe...

Page 35: ...AND Primary flow 0 2 GPM Exits on flow measured or ON OFF REMOTE OFF No Water STOP Exits on flow measured or ON OFF REMOTE OFF Filling Mixer Solenoid open mixer OFF Waits user set seconds to fill mix...

Page 36: ...tact flush feed verify fail Remote Start open mixer 1 or 10 pump at max SPM or ON OFF REMOTE OFF No Feed STOP Feed Verify fails to measure polymer feed Exits on user reset of alarm no flow Remote Star...

Page 37: ...t Ground symbol terminal Solenoid Verify that the solenoid has been actuated during the Flow Check state by cracking a downstream union Remove the shock shield from the lower controller circuit board...

Page 38: ...ntration You can also reduce the Local or Remote setpoint although that s usually a less desirable fix Pump MaxFeed Decreasing the Primary flow GPM and or the Dilution flow GPM will reduce the pump fe...

Page 39: ...alue volume time These alarms will not prevent polymer feed but may be used to flag operational setpoint usage or maintenance problems Exceeding 1 or 10 For Inline mode if the pump speed or 4 20 mA in...

Page 40: ...084 GXLA0450 Spare Parts Kit 1000251 GXLA0450 Diaphragm 1025138 GXLA0450 Liquid End Spare Parts Kit above includes the following 1 Diaphragm 1 Suction Valve Set 1 Discharge Valve Set 2 Ball Valves Che...

Page 41: ...8 0 160PSI Gauge SS 2 1 2 Bottom MTD 7746152 0 160PSI 316SS Back gauge CPVC PTFE Isolator 7744091 1 2 ID PVC Nylobraid Hose 7741354 1 2 SS Hose Clamp 7740541 1 2 PVC Hose Barb Adapter H x MNPT 3 5 Con...

Page 42: ...Mixing Chamber Motor amperage Check fan cover for obstruction or Dirt Monthly Check dosing diaphragm for damage Gamma XL Pump Every 3 Months Approx 30 continuous operation Check the liquid end for ti...

Page 43: ...PM amperage Drain Check fan cover for obstruction or Dirt Seepex Pump Monthly Check Gear reducer temperature and oil level Seepex Pump See Lubrication Chart Monthly Change Gear reducer oil Seepex Pump...

Page 44: ...Check Gear Reducer Oil Level Seepex Pump 210cSt 40 C Gulf EP Lube S 100 or equal Weekly Change Gear Reducer Oil Level Seepex Pump 210cSt 40 C Gulf EP Lube S 100 or equal 3 Years Repack Motor Bearing...

Page 45: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 45 Mixing Chamber Motor Details...

Page 46: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 46 Appendix A DB PB Series Bill of Material Mechanical Electrical List General Mechanical Layout ProMix M DB...

Page 47: ...46524 X X X X 90 CHECK VALVE 1 SKT PVC 1048408 X X X X 100 PRESSURE GAUGE 316 SST 0 100 PSI 7741084 X PRESSURE GAUGE 316 SST 0 160 PSI 7745788 X X X 110 UNION 1 SOCKET PVC VITON SCH 80 7744563 X X X X...

Page 48: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 48 General Mechanical Layout ProMix M PB...

Page 49: ...1 SKT PVC 1048408 X X X 100 PRESSURE GAUGE 316 SST 0 160 PSI 7745788 X X X 110 UNION 1 SKT PVC 7744563 X X X 120 UNION 1 1 2 FNPT PVC VITON SCH 80 7744559 X X X 130 STATIC MIXER 1 1 2 MNPT CLEAR PVC...

Page 50: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 50 P N 7747253 Mixing Chamber Components...

Page 51: ...OTOR 1 1 2 HP TEFC 115 230 VAC 1 PH 56C BALDOR VWDL3414 130 7746478 1 FLANGE MOTOR C56 135 PROMIX M 140 7500346 1 HOSE BARB 1 16 MNPT X 3 16 ID PVDF 150 7746484 1 SHAFT MIXER 303SS PROMIX M 160 851405...

Page 52: ...roller module S1 S2 T Running DC Power Output O P Q R S T A B U V G Power IN 18 VDC A B RS485 4 20mA Conductivity Red Blk Wht Grn Meter Contact Set Inputs LCD Display Control Module with Ethernet Jack...

Page 53: ...N N Power A B A B A B A B A B AC POWER AC RELAYS 1 2 AC RELAYS 3 4 RUN R1 N L R2 A B R3 A B R4 A B R5 LI LO Signal P6 A B P7 A B P8 A B P9 A B FREQUENCY CONTROLS 5 Power Relay ON OFF Controls Four Fre...

Page 54: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 54 B 2 Controller Wiring DB PB Series...

Page 55: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 55...

Page 56: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 56...

Page 57: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 57...

Page 58: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 58...

Page 59: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 59...

Page 60: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 60...

Page 61: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 61...

Page 62: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 62...

Page 63: ...ProMinent ProMix DB PB Polymer Feeder ProMix Series MA Batch Inline User Manual 63...

Page 64: ...t be adjusted based upon actual operation Below are typical guidelines to estimate polymer feed dosage 1 For a Clarifier Filter application A MGD Plant Flow B ppm active polymer C desired solution con...

Page 65: ...roMix M SG 1500X2 10 3DB System 1048386 200 ProMix M SG 1500X2 5 0PB System 1048387 200 ProMix M SG 1500X2 10 0PB System 1048388 200 ProMix M SG 1500X2 24 0PB System Electrical Schematic Drawings 1048...

Page 66: ...ber concentration 10 0 ON LOCAL Batch Emulsion Remote Start Contact N A Keypad Local Setpoint 0 1 0 concentration Remote Setpoint N A Max chamber concentration 1 0 ON LOCAL Batch Mannich Remote Start...

Page 67: ...eypad Local Setpoint 0 100 pump speed Remote Setpoint N A Max chamber concentration 10 0 REMOTE LOCAL Batch Emulsion Remote Start Contact Close start open stop Keypad Local Setpoint 0 1 0 concentratio...

Page 68: ...EMOTE Polymer Pump Controller door 2 position selector switch Determines the setpoint for pump control action which can either be pump speed or concentration If set to the LOCAL position the setpoint...

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