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ProMinent DULCODOS DSWb S110, Assembly And Operating Instructions Manual, Page: 36 / 56

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ProMinent DULCODOS DSWb S110 Assembly And Operating Instructions Manual Download Page 36

Tab. 2: "Maintenance" schedule for the metering system.

What?

Where?

Where described?

Metering pumps
Functional test

Daily inspection

Pump operating instructions
Metering system operating

instructions

Inspection of the electrical connections,

mechanical intactness, secure fixing

and corrosion damage

Quarterly inspection

Check the starting torques of the fixing

bolts on the dosing head

24 hours after initial commissioning, then

quarterly or when the diaphragm is

replaced

Check and, if required, replace suction

and discharge valves

After 5,000 hours and/or as per the infor‐

mation in the operating instructions for the

pump

Check and, if required, replace the

metering diaphragm

After 10,000 hours and/or as per the infor‐

mation in the operating instructions for the

pump

Back pressure / relief valves
Functional test & diaphragm replace‐

ment

Annually or in the event of a fault

Metering system operating

instructions
Multifunctional valve operating

instructions

Functional test

Weekly inspection

Metering system operating

instructions

Drip tray
Visual inspection for leak-tightness and

damage

Weekly inspection

Metering system operating

instructions

Leakage sensor (drip tray level switch)
Functional test

Annually and/or in line with the specifica‐

tions of the competent authority

Metering system operating

instructions

Threaded connectors and hose connectors
Check for secure fixing and leak-tight‐

ness, tighten if required

Monthly inspection

Metering system operating

instructions

Pipework and hose lines
Visual inspection for leak-tightness and

damage / brittleness

Monthly inspection

Metering system operating

instructions

 

Maintenance and Troubleshooting

 

 

 

36

Summary of Contents for DULCODOS DSWb S110

Page 1: ...__ __ __ __ __ __ __ __ __ __ __ EN Original operating instructions 2006 42 EC 982890 Version BA DST 011 07 18 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors The latest version of the operating instructions are available on our homepage ...

Page 2: ...udes detailed descriptions of the hazardous situa tion see Ä Chapter 2 2 Labelling of Warning Information on page 21 The following symbols are used to highlight instructions links lists results and other elements in this document Tab 1 More symbols Symbol Description Action step by step Outcome of an action Links to elements or sections of these instructions or other applicable documents n List wi...

Page 3: ...e 28 5 Commissioning 30 5 1 Leaks and Emissions 30 5 2 Personal Protective Equipment PPE 30 5 3 Commissioning Test Run 31 5 4 Connecting the Chemical Tank for Commissioning 31 6 Operation of the Metering System 33 7 Maintenance and Troubleshooting 34 7 1 Maintenance 35 7 2 Troubleshooting 37 8 Decommissioning and Disposal 39 8 1 Disposal of Used Parts 40 9 Technical data 41 10 Drawings 43 10 1 Met...

Page 4: ...e The metering system consists of a stable wall mounting plate with integral collecting pan Feed chemicals that escape are collected in this collecting pan An integral leak sensor reports when there is feed chemical in the collecting pan Metering of liquid chemicals e g n Cooling water treatment n Waste water and process water treatment n Paper industry 1 1 Nameplate A2468 Fig 1 Nameplate Nameplat...

Page 5: ...PDM B FPM Adhesive 0 no adhesive PP T Tangit D Tangit DTX Mounting frame Mounting cabinet 0 Mounting frame without protection 0 8x1 2x0 45 m 1 Mounting frame without protection 1 0x1 4x0 45 m 2 Mounting frame without protection 1 2x1 6x0 65 m 3 Mounting frame without protection 1 6x2 0x0 65 m 4 Mounting frame with protection 0 8x1 2x0 45 m 5 Mounting frame with protection 1 0x1 4x0 45 m 6 Mounting...

Page 6: ...t C PVDF 4 20 mA with display Hydraulic connectors 0 Insert 1 Hose nipples 6x4 8x5 12x9 DN10 2 Hose nozzles DN10 3 Hose nozzles DN15 4 Hose nozzles DN20 5 Hose nozzles DN25 6 Hose nozzles DN32 Flushing connectors 0 closed 1 Pressure hose nozzle DN10 2 Pressure hose nozzle DN15 3 Pressure hose nozzle DN20 4 Pressure hose nozzle DN25 5 Pressure hose nozzle DN32 A Gardena Fixing Stainless steel brack...

Page 7: ...6x4 42 16 bar 2 2 l h BT4b 1602PVT 6x4 43 16 bar 3 60 l h BT4b 1604PVT 6x4 44 7 bar 7 10 l h BT4b 0708PVT 8x5 45 4 bar 12 30 l h BT4b 0413PVT 8x5 46 2 bar 19 00 l h BT4b 0220PVT 12x9 Beta 5 51 10 bar 6 80 l h BT5b 1008PVT 8x5 52 7 bar 11 0 l h BT5b 0713PVT 8x5 53 4 bar 17 10 l h BT5b 0420PVT 12x9 54 2 bar 32 00 l h BT5b 0232NPE 12x9 delta D1 16 bar 11 3 l h DLTa 1612PVT 8x5 D2 10 bar 19 1 l h DLTa...

Page 8: ... l h S1CbH 10022PVTS 3 4 10 1C 12 bar 42 l h S1CbH 12035PVTS 3 4 10 1D 10 bar 49 l h S1CbH 10050PVTS 3 4 10 1E 7 bar 52 l h S1CbH 07042PVTS 1 15 1F 10 bar 53 l h S1CbH 10044PVTS 3 4 10 1G 7 bar 63 l h S1CbH 07065PVTS 3 4 10 1H 4 bar 101 l h S1CbH 04084PVTS 1 15 1J 4 bar 117 l h S1CbH 04120PVTS 1 15 Sigma 2 Basic 21 10 bar 50 l h S2BaHM 16050PVTS 1 15 22 10 bar 88 l h S2BaHM 16090PVTS 1 15 23 7 bar...

Page 9: ...32 3E 7 bar 670 l h S3CbH 070580PVTS 2 32 3F 4 bar 1040 l h S3CbH 040830PVTS 2 32 Pump 2 00 no pump Beta 4 41 10 bar 0 74 l h BT4b 1000PVT 6x4 42 16 bar 2 2 l h BT4b 1602PVT 6x4 43 16 bar 3 60 l h BT4b 1604PVT 6x4 44 7 bar 7 10 l h BT4b 0708PVT 8x5 45 4 bar 12 30 l h BT4b 0413PVT 8x5 46 2 bar 19 00 l h BT4b 0220PVT 12x9 Beta 5 51 10 bar 6 80 l h BT5b 1008PVT 8x5 52 7 bar 11 0 l h BT5b 0713PVT 8x5 ...

Page 10: ... h S1CbH 12017PVTS 3 4 10 1B 10 bar 27 l h S1CbH 10022PVTS 3 4 10 1C 12 bar 42 l h S1CbH 12035PVTS 3 4 10 1D 10 bar 49 l h S1CbH 10050PVTS 3 4 10 1E 7 bar 52 l h S1CbH 07042PVTS 1 15 1F 10 bar 53 l h S1CbH 10044PVTS 3 4 10 1G 7 bar 63 l h S1CbH 07065PVTS 3 4 10 1H 4 bar 101 l h S1CbH 04084PVTS 1 15 1J 4 bar 117 l h S1CbH 04120PVTS 1 15 Sigma 2 Basic 21 10 bar 50 l h S2BaHM 16050PVTS 1 15 22 10 bar...

Page 11: ... 2 32 37 4 bar 830 l h S3BaH 040830PVTS1 2 32 38 4 bar 1030 l h S3BaH 041030PVTS 2 32 Sigma 3 Control 3A 10 bar 182 l h S3CbH 120145PVTS 1 1 2 25 3B 10 bar 243 l h S3CbH 120190PVTS 1 1 2 25 3C 10 bar 365 l h S3CbH 120270PVTS 1 1 2 25 3D 7 bar 500 l h S3CbH 070410PVTS 2 32 3E 7 bar 670 l h S3CbH 070580PVTS 2 32 3F 4 bar 1040 l h S3CbH 040830PVTS 2 32 Operating instructions EN German EN English ES S...

Page 12: ... 230 16 5 0 65 0 26 45 1076301 BT4b 0413 PVT2000U11000 00 4 bar 12 30 l h 3 1 8x5 100 230 16 5 0 65 0 26 46 1076302 BT4b 0220 PVT2000U11000 00 2 bar 19 00 l h 3 3 12x9 100 230 16 5 0 65 0 26 Beta 5b Posi tion Article no Identity code Output Weight kg Hydraulic connector Mains voltage VAC Capacity W Current A 51 1076303 BT5b 1008 PVT2000U11000 00 10 bar 6 80 l h 4 5 kg 8x5 100 230 20 3 0 74 0 31 52...

Page 13: ... 300DE 2 bar 19 7 l h 3 7 12x9 100 230 25 0 25 0 1 X7 1076423 GMXa 0424 PVT20000U110 300DE 4 bar 24 0 l h 5 1 12x9 100 230 30 0 3 0 12 X8 1076424 GMXa 0245 PVT00000U110 300DE 2 bar 45 0 l h 5 2 12x9 100 230 30 0 3 0 12 delta Posi tion Article no Identity code Output Weight kg Hydraulic connector Mains voltage VAC Capacity W Current A D1 1076309 DLTa 1612 PVT2000U1103 0DE0 16 bar 11 3 l h 10 8x5 10...

Page 14: ... 400 PTC 17 1081629 S1Ba 07065 PVTT000S000 7 bar 65 l h 3 4 10 0 09 230 400 PTC 18 1081630 S1Ba 04084 PVTT000S000 4 bar 84 l h 1 15 0 09 230 400 PTC 19 1081631 S1Ba 04120 PVTT000S000 4 bar 120 l h 1 15 0 09 230 400 PTC Sigma_2 Basic type Pos Article no Identity code Output Hydraulic connector Dosing head Motor kW Voltage V Control 21 1081632 S2Ba 16050 PVTT000S000 10 bar 50 l h 1 15 0 25 230 400 P...

Page 15: ...000 4 bar 1030 l h 2 32 0 37 230 400 PTC Sigma_1 Control type Pos Article no Identity code Output Hydraulic con nector Dosing head Motor kW Voltage V Control 1A 1081646 S1Cb 12017 PVTS000U1110 S0DE 12 bar 21 l h 3 4 10 110 100 240 1B 1081647 S1Cb 10022 PVTS000U1110 S0DE 10 bar 27 l h 3 4 10 110 100 240 1C 1081648 S1Cb 12035 PVTS000U1110 S0DE 12 bar 42 l h 3 4 10 110 100 240 1D 1081649 S1Cb 10050 P...

Page 16: ...S000U1110 S0DE 4 bar 353 l h 1 1 2 25 220 100 240 mA input fault indicating relay HMI Sigma_3 Control type Pos Article no Identity code Output Hydraulic con nector Dosing head Motor kW Voltage V Control 3A 1081661 S3Cb 120145 PVTS000U111 0S0DE 10 bar 182 l h 1 1 2 25 420 100 240 3B 1081662 S3Cb 120190 PVTS000U111 0S0DE 10 bar 243 l h 1 1 2 25 420 100 240 3C 1081663 S3Cb 120270 PVTS000U111 0S0DE 10...

Page 17: ...DN10 DN10 DN10 III II I VIII VII IV V VI Fig 2 Metering system 1 solenoid metering pump 1 point of injection A Feed B Flushing pipe C Drain D Outlet E Flushing pipe I Leak sensor II Pipe connector Ø 16 III Vacuum tank IV Vacuum pump V Manometer VI Relief valve VII Pulsation damper VIII Pump e g Gamma X About this product 17 ...

Page 18: ...0 250 330 C B A DN10 DN10 VI VII VIII Fig 3 Metering system 2 solenoid metering pumps 1 point of injection A Feed B Flushing pipe C Drain D Outlet E Flushing pipe I Leak sensor II Pipe connector Ø 16 III Vacuum tank IV Vacuum pump V Manometer VI Relief valve VII Pulsation damper VIII 2 pumps e g Gamma X About this product 18 ...

Page 19: ... 440 VII VI V IV III I II VIII DN10 DN10 DN10 Fig 4 Metering system 2 solenoid metering pumps 2 points of injection A Feed B Flushing pipe C Drain D Outlet E Flushing pipe I Leak sensor II Pipe connector Ø 16 III Vacuum tank IV Vacuum pump V Manometer VI Relief valve VII Pulsation damper VIII 2 pumps e g Gamma X About this product 19 ...

Page 20: ...600 V IV III II I VI VII VIII Fig 5 Metering system 1 motor driven metering pump 1 point of injection A Feed B Flushing pipe C Drain D Outlet E Flushing pipe I Leak sensor II Pipe connector Ø 16 III Vacuum tank IV Vacuum pump V Manometer VI Relief valve VII Pulsation damper VIII 2 pumps e g Gamma X About this product 20 ...

Page 21: ...and experience as well as knowledge of pertinent regulations A trained qualified employee must be able to perform the tasks assigned to him independently with the assistance of drawing documentation and parts lists The assessment of a person s technical training can also be based on several years of work in the relevant field Electrical technician An electrical technician is able to complete work ...

Page 22: ...Possible consequence Slight or minor injuries Material damage Measure to be taken to avoid this danger Denotes a possibly hazardous situation If the situa tion is disregarded it could result in slight or minor injuries May also be used as a warning about mate rial damage NOTICE Nature and source of the danger Damage to the product or its surroundings Measure to be taken to avoid this danger Denote...

Page 23: ...prior to opening the housing De energise damaged defective or manipulated units by disconnecting the mains plug Immediately disconnect the pump from the mains power supply if the pump housing has been dam aged Only start up the pump again after it has been repaired by authorised personnel WARNING Operating error Unauthorised access Possible consequence Fatal or very serious injuries Measure Ensure...

Page 24: ...Use a shut off valve a solenoid valve or a vacuum breaker as an absolutely leak tight shut off device CAUTION Personnel injury and material damage Unit starts immediately The pump can start to pump as soon as it is connected to mains voltage Only connect the device to the mains voltage when all installation work has been completed and the pumped chemicals can no longer escape in an uncontrolled ma...

Page 25: ...metering chemicals in hydraulic systems The DSWa metering system is not intended to meter gaseous or solid media Only use the unit in accordance with the technical data and specifications provided in these operating instruc tions and in the operating instructions for the individual components such as sensors fittings calibration devices metering pumps etc Do not operate the system under conditions...

Page 26: ... Please also observe the operating instructions for fit tings and other units such as sensors filters metering pumps Storage temperature 0 55 C air humidity 95 relative air humidity non condensing Humidity None Rain and condensation not permitted Other No dust no direct sunlight NOTICE If the system is stored as an assembly with other compo nents then the storage and transport conditions should be...

Page 27: ...a tions of the ProMinent resistance list 3 Only use adhesives approved for your application to bond the pipes If in doubt contact the adhesives manufacturer WARNING Live parts Cause All work or installation work performed can lead to danger from electrical current Possible consequence Fatal or very serious injuries Measure Carry out all work in line with the applicable national and international s...

Page 28: ... Installation with stainless steel bracket 4 x M8 machine feet with fixing hole Ø15 mm n 1 x stainless steel bracket 1190x600x100 mm LxHxW n 4 x M8 fixing bolts bracket mounting frame A2353 Fig 7 Installation with stainless steel bracket 4 3 Connect the suction lance level gauge Model 1 pump 1 point of injection n Connect the level switch to the pump Assembly and installation 28 ...

Page 29: ... the active pump Model 2 pumps 2 points of injection n Connect the level switch to the terminal box n Empty signal prompt by a higher level control by the customer n The pumps are switched off possibly by the Pause input by the cus tomer Assembly and installation 29 ...

Page 30: ...hat these safety data sheets are available and that they are kept up to date as well as for producing an associated hazard assessment for the workstations affected The continuous sound pressure level emitted by the metering system is max 70 5 dB A in accordance with DIN EN ISO 3743 1 5 2 Personal Protective Equipment PPE WARNING Danger from hazardous substances Possible consequence Fatal or very s...

Page 31: ...tering system Set the pump to the required metering volume You can adjust the pump output by changing the stroke rate and stroke length ð If the discharge line is routed into a collecting tank you can measure the metered volume to determine a metering volume Switch off the metering pump again afterwards 7 Drain the metering system and fully remove water and contaminants from the metering system Th...

Page 32: ...o the metering line on the discharge side Fully bleed the metering line for trouble free metering and fill with feed chemical Following a successful test run with distilled water reinstall all con nectors as they need to be for normal operation Fully remove any temporary installations if any are fitted Set up the installations for proper operation Commissioning 32 ...

Page 33: ...d replace if necessary as the hazard potential of a substance can be re evaluated at any time based on new findings The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date as well as for producing an associated hazard assessment for the workstations affected During operation perform daily checks to ensure the proper condition of...

Page 34: ...electrical power Possible consequence Fatal or very serious injuries Measure Make sure that the mains power supply is dis connected during all maintenance and repair work Reg ularly check the continuity of the earth line by taking measurements Carry out all work in line with the appli cable national and international statutory regulations laws and standards The system operator is responsible for e...

Page 35: ...etering system n Remove deposits of dust and soiling n Check the capacities n Check the charging pressure of the pulsation damper bladder damper pay particular attention to the filling medium n Check the settings of the back pressure and relief valves especially when changing the capacity n Check and maintain the metering pumps in line with the corre sponding operating instructions n Check any flo...

Page 36: ...the operating instructions for the pump Back pressure relief valves Functional test diaphragm replace ment Annually or in the event of a fault Metering system operating instructions Multifunctional valve operating instructions Functional test Weekly inspection Metering system operating instructions Drip tray Visual inspection for leak tightness and damage Weekly inspection Metering system operatin...

Page 37: ...r low flow contact trig gered Top up chemicals into the storage tank make sure that the level sensor is immersed in the medium Ball jammed stuck in the metering pump suction or discharge valve Dismantle clean and if required replace valve Ball dissolved in the suction or discharge valve Replace valve and check resistance Diaphragm tear diaphragm rupture sensor activated Replace diaphragm and seali...

Page 38: ...eck the setting of the pulsation damper Retrofit pulsation damper if necessary Discharge line displays strong vibrations or starts pulsating Pressure peaks too high Check the setting of the pulsation damper Retrofit pulsation damper if necessary Suction line displays strong vibrations or starts pulsa ting Pressure peaks too high Check the setting of the pulsation damper Retrofit pulsation damper i...

Page 39: ...gise the mains cable and ensure that it cannot be switched on again Thoroughly clean the metering system of chemicals and dirt when decommissioning it If the metering system is idle for a long period of time thoroughly rinse clean and then drain all pipework fittings metering pump and all other wetted parts If possible dry flush the pipework with compressed air Com pressed air can pressurise resid...

Page 40: ...urrently apply in your country The manufacturer will take back decontaminated used units providing they are covered by adequate postage Decontaminate the unit before returning it for repair To do so remove all traces of hazardous substances Refer to the Material Safety Data Sheet for your feed chemical A current Declaration of Decontamination is available to download on the ProMinent website Decom...

Page 41: ...N 10 DN 10 Nominal width of relief valve return line DN 10 DN 10 DN 10 DN 10 Dimensions WxHxD in mm 800x1200x300 1000x1400x45 0 1200x1600x450 Pulsation damper 0 09 l 0 36 l 0 36 l 0 36 l Volume of vacuum cylinder 0 5 l 0 5 l 1 l 1 l Max capacity 75 l h 65 l h 120 l h 135 l h Max operating pressure 25 C 10 bar 10 bar 10 bar 10 bar Max operating pressure 40 C 6 bar 6 bar 6 bar 6 bar Type S220 S325 S...

Page 42: ...perating pressure 25 C 10 bar 10 bar 10 bar 10 bar Max operating pressure 40 C 6 bar 6 bar 6 bar 6 bar Type S220 S325 S332 Pumps Sigma 2 Sigma 3 Sigma 3 Nominal width of pipework DN 20 DN 25 DN 32 Nominal width of flushing connector DN 15 DN 20 DN 25 Connector for relief valve return line DN 15 DN 20 DN 25 Dimensions WxHxD in mm 1600x2000x650 1600x2500x650 Pulsation damper 0 36 l 0 36 l 0 95 l Vol...

Page 43: ...oint of injection all dimensions in mm 1 Frame 2 Metering pump 3 Ball valve 4 Non return valve 5 Inline damper 0 05 l G 3 4 6 Manometer 0 10 bar with diaphragm seal 7 Back pressure relief valve 8 3 way ball valve 9 Vacuum cylinder 10 Manual vacuum pump 11 Terminal box 12 Level switch 13 DSWb spray guard A Feed B Flushing connector C Drainage D Outlet E Flushing connector I Leak sensor Drawings 43 ...

Page 44: ... 2 pumps 1 point of injection 1 Frame 2 Metering pumps 3 Ball valve 4 Non return valve 5 Inline damper 6 Manometer 0 10 bar with diaphragm seal 7 Back pressure relief valve 8 3 way ball valve 9 Vacuum cylinder 10 Manual vacuum pump 11 Terminal box 12 Level switch 13 DSWb spray guard A Feed B Flushing connector C Drainage D Outlet E Flushing connector I Leak sensor Drawings 44 ...

Page 45: ...g system 2 pumps 2 points of injection 1 Frame 2 Metering pumps 3 Ball valve 4 Non return valve 5 Inline damper 6 Manometer 0 10 bar with diaphragm seal 7 Back pressure relief valve 8 3 way ball valve 9 Vacuum cylinder 10 Manual vacuum pump 11 Terminal box 12 Level switch 13 DSWb spray guard A Feed B Flushing connector C Drainage D Outlet E Flushing connector I Leak sensor Drawings 45 ...

Page 46: ...tem specific wiring diagram 11 1 Electrical wiring diagram 1 pump 400 VAC 3 phase ATTENTION PRE FUSE REQUIRED MAX 10A INFEED Pump S1 3BA PTC Leak sensor WARN ALARM Suction lance Suction lance 3 phase X4 3 4 5 ORANGE 1 5 mm ORANGE 1 5 mm ORANGE 1 5 mm Leak sensor A2629 Fig 11 Electrical wiring diagram 1 pump 400 VAC 3 phase Electrical wiring diagram 46 ...

Page 47: ...ax 230 8A Fault indicating relay Control Earth GND Auxiliary frequency mA input External contact Pause WARN ALARM Level probe Suction lance OPTION WARN ALARM Suction lance OPTION Suction lance Leak sensor 1 phase 100 230 V ORANGE 1 5 mm ORANGE 1 5 mm Leak sensor A2630 Fig 12 Electrical wiring diagram 1 pump 230 VAC 1 phase Electrical wiring diagram 47 ...

Page 48: ...b PID Symbols Process line symbols Ball valve Main process line Back pressure valve Pulsation damper Calibration pot Pressure display Metering pump A2428 Test valve Fig 13 Legend for flow diagrams Flow diagram for DSWb PID 48 ...

Page 49: ...12 1 Flow diagram for DSWb PID 1 pump 1 point of injection A2429 Fig 14 Flow diagram for DSWb PID 1 pump 1 point of injection Flow diagram for DSWb PID 49 ...

Page 50: ...12 2 Flow diagram for DSWb PID 2 pumps 1 point of injection A2430 Fig 15 Flow diagram for DSWb PID 2 pumps 1 point of injection Flow diagram for DSWb PID 50 ...

Page 51: ...12 3 Flow diagram for DSWb PID 2 pumps 2 points of injection A2431 Fig 16 Flow diagram for DSWb PID 2 pumps 2 points of injection Flow diagram for DSWb PID 51 ...

Page 52: ...eclaration of Conformity Designation of the product DULCODOS panel Type DSWb Serial number see nameplate on the unit Relevant EU directives EC Machinery Directive 2006 42 EC EU EMC Directive 2014 30 EU EU Low Voltage Directive 2014 35 EU Reference to the relevant harmon ised standards applied or other technical specifications on the basis of which conformity has been declared EN 60204 1 ed 2 2006 ...

Page 53: ... N Noise level 30 Non discriminatory approach 2 O Operating error Unauthorised access 23 P Personal protective equipment PPE 30 Prerequisite for commissioning 30 Pumping flammable media 24 Q Question How can I store and transport the product 26 Question How should I dispose of the device 39 Question Is the unit approved for areas at risk from explosion 23 Question What ambient conditions need to b...

Page 54: ...54 ...

Page 55: ...55 ...

Page 56: ...982890 1 en_GB 2018 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com ...

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