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ProMinent DULCO flex DFD 025, Operating Instructions Manual, Page: 68 / 68

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ProMinent DULCO flex DFD 025 Operating Instructions Manual Download Page 68

986226, 5, en_GB

© 2021

ProMinent GmbH
Im Schuhmachergewann 5 - 11
69123 Heidelberg
Telephone:  +49 6221 842-0
Fax:  +49 6221 842-419
Email:  [email protected]
Internet:  www.prominent.com

Summary of Contents for DULCO flex DFD 025

Page 1: ...2006 42 EC Part no 986226 Version BA DX 039 10 21 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or...

Page 2: ...es detailed descriptions of the haz ardous situation see Chapter 1 1 Explanation of the safety information on page 4 The following symbols are used to highlight instructions links lists results and ot...

Page 3: ...lation 26 4 1 Transport 26 4 2 Storage 27 4 3 Assembly 28 4 3 1 Ambient conditions 28 4 3 2 Alignment of the suction side 29 4 3 3 Alignment of the discharge side 29 4 3 4 Adjusting the shoe pressure...

Page 4: ...R Nature and source of the danger Consequence Fatal or very serious injuries Measure to be taken to avoid this danger Danger Denotes an immediate threatening danger If this is disregarded it will resu...

Page 5: ...it should therefore only be conducted by qualified personnel Unqualified personnel should be kept away from the hazard zone Training Definition Instructed personnel An instructed person is deemed to b...

Page 6: ...environment in which the are employed and know the relevant standards and regulations Electricians must comply with the provisions of the applicable statutory direc tives on accident prevention Custo...

Page 7: ...5 bar A32 1 50 kW 18 63 rpm 324 1134 l h 20 70 Hz 5 bar Gear motor external frequency converter required 3 x 230 400 VAC A41 0 75 kW 4 36 rpm 72 648 l h 7 65 Hz 15 bar A42 1 10 kW 6 58 rpm 108 1044 l...

Page 8: ...DFDa DULCO flex DFDa 025 Rotor 0 Rotor with 2 shoes Batch control 0 No batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none V with vacuum system Approvals 01 CE mark I...

Page 9: ...12 42 rpm 450 1575 l h 20 70 Hz 7 5 bar B32 2 20 kW 19 66 rpm 712 2475 l h 20 70 Hz 5 bar Gear motor external frequency converter required 3 x 230 400 VAC B41 1 10 kW 4 39 rpm 150 1462 l h 7 65 Hz 7...

Page 10: ...FDa 032 M with leakage sensor relay output Rotor 0 Rotor with 2 shoes Batch control 0 No batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none V with vacuum system Appro...

Page 11: ...erter 1x 230 VAC C31 2 20 kW 17 60 rpm 1356 4788 l h 20 70 Hz 5 bar Gear motor external frequency converter required 3 x 230 400 VAC C41 1 50 kW 4 34 rpm 320 2713 l h 7 65 Hz 5 bar C42 2 20 kW 4 34 rp...

Page 12: ...t leakage sensor L with leakage sensor M with leakage sensor relay output Rotor 0 Rotor with 2 shoes Batch control 0 No batch control Special version 0 Standard H Housing Halar coated Vacuum system 0...

Page 13: ...ated frequency converter 1x 230 VAC D31 5 50 kW 10 36 rpm 1 7 6 3 m3 h 20 70 Hz 5 bar D32 7 50 kW 19 66 rpm 3 3 11 5 m3 h 20 70 Hz 5 bar Gear motor external frequency converter required 3x 230 400 VAC...

Page 14: ...ith leakage sensor M with leakage sensor relay output Rotor 0 Rotor with 2 shoes Batch control 0 No batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none V with vacuum s...

Page 15: ...r E18 7 5 kW 40 rpm 16 0 m3 h 5 bar Gear motor with integrated frequency converter 1x 230 VAC E31 7 5 kW 10 36 rpm 4 0 14 4 m3 h 20 70 Hz 5 bar Gear motor external frequency converter required 3x 230...

Page 16: ...DFDa DULCO flex DFDa 070 Rotor 0 Rotor with 2 shoes Batch control 0 No batch control Special version 0 Standard H Housing Halar coated Vacuum system 0 none V with vacuum system Approvals 01 CE mark In...

Page 17: ...bar G15 7 5 kW 20 rpm 14 0 m3 h 7 5 bar G16 7 5 kW 27 7 rpm 19 4 m3 h 5 bar G17 11 kW 30 rpm 21 0 m3 h 5 bar Hose material 0 NR B NBR E EPDM Hydraulic connector I DIN Flange VA DN80 J DIN flange PP DN...

Page 18: ...Identity code DFDa DULCO flex DFDa 080 Vacuum system 0 none V with vacuum system Approvals 01 CE mark Introduction 18...

Page 19: ...F15 15 0 kW 23 0 rpm 27 6 m3 h 7 5 bar F16 15 0 kW 28 0 rpm 33 6 m3 h 5 bar F17 18 5 kW 30 0 rpm 36 0 m3 h 5 bar Hose material 0 NR B NBR E EPDM Hydraulic connector I DIN flange VA DN100 J DIN flange...

Page 20: ...Identity code DFDa DULCO flex DFDa 100 Vacuum system 0 none V with vacuum system Approvals 01 CE mark Introduction 20...

Page 21: ...sequence Fatal or very serious inju ries Measure Ensure that there can be no unau thorised access to the unit WARNING Hazardous media contamination of persons and equipment Possible consequence Fatal...

Page 22: ...tial leakage of liq uids must be accounted for If the hose rupture alarm optional is fitted then the pump can be stopped and or an electrical valve can be actu ated In addition you must avoid particle...

Page 23: ...ence Material damage right through to destruction of the unit The device is not suitable for outdoor operation Take suitable measures to protect the device from environmental influences such as UV ray...

Page 24: ...edia The DULCO flex DFDa has been designed for safe and uncompli cated operation as well as straightforward maintenance The DULCO flex DFDa can be used for many different media However this pump type...

Page 25: ...the risk of injury The motor serves to drive the rotor Two shoes at the ends of the rotor serve to press the pump hose against the pump housing The rotary movement of the rotors alternately press and...

Page 26: ...y as the hazard potential of a substance can be re evaluated at any time based on new findings The system operator is responsible for ensuring that these safety data sheets are available and that they...

Page 27: ...080 100 as shown in Fig 3 4 2 Storage Storage n The pump hose should be removed from the housing during the period of storage n For storage durations longer than 60 days the coupling sur faces termin...

Page 28: ...ccess is provided for all types of mainte nance work There are limit values for temperature and pressure depending on the type of hose selected These limit values are described in the following sectio...

Page 29: ...recommended to use a flexible transition between two fixed pipes and the hydraulic connection of the pump in order to avoid the transmission of vibrations 4 3 3 Alignment of the discharge side The dis...

Page 30: ...he hose within a short period of time The spacer plates are factory fitted You can adapt the number of spacer plates to the actual operating conditions in accordance with the following table Tab 3 DFD...

Page 31: ...DFDa 040 Number of spacer plates rpm 0 19 20 39 40 59 60 79 80 99 bar 0 5 3 3 2 2 2 2 5 4 3 3 3 5 0 5 4 4 4 7 5 5 5 5 10 0 6 6 5 12 5 7 7 6 15 0 8 8 Delivered state Tab 6 DFDa 060 Number of spacer pla...

Page 32: ...1 Delivered state Tab 8 DFDa 080 Number of spacer plates rpm 0 19 20 39 40 59 60 79 80 99 bar 0 5 1 1 2 5 1 2 5 0 2 2 7 5 2 2 10 0 3 3 12 5 4 15 0 4 Delivered state Tab 9 DFDa 100 Number of spacer pla...

Page 33: ...ce curves NOTICE Maximum pressure under continuous operation The lines indicate the limit for maximum pressure under continuous operation Fig 6 DFDa 025 Fig 7 DFDa 032 Transport storage assembly and I...

Page 34: ...Fig 8 DFDa 040 Fig 9 DFDa 060 Transport storage assembly and Installation 34...

Page 35: ...Fig 10 DFDa 070 A2022 Fig 11 DFDa 080 Transport storage assembly and Installation 35...

Page 36: ...sure that the temperature of the liquid does not exceed the recommended temperature range n Only switch the pump on if it the front cover has been properly attached n Check that the shoes are correct...

Page 37: ...he actions required are described in the safety data sheet Check the safety data sheet regularly and replace if neces sary as the hazard potential of a substance can be re evaluated at any time based...

Page 38: ...tructed persons see Chapter 1 2 Users qualifications on page 5 The peristaltic pump is to be fully integrated into the customer s designated plant and is then controlled by this plant It is not pos si...

Page 39: ...hanging the pump hoses 1 Close off all valves in order to prevent leakage of the feed chemical 2 Dismantle the pump hoses from both discharge and suction sides 3 Drain the lubricant from the pump hous...

Page 40: ...rews In order to do so fasten the screws diagonally Release the screws after tightening by a 1 2 turn 5 Attach the pump hose over the suction side into the pump housing Switch the motor off when the p...

Page 41: ...temperature Insufficient or poor suction condi tions Check suction line for blockages Pump speed too high Reduce pump speed Reduced flow or pressure Valves on discharge and or suc tion side completel...

Page 42: ...tart up Insufficient motor performance Check motor and replace if neces sary Insufficient output from frequency converter The frequency converter must match the motor Check voltage Start only happens...

Page 43: ...Front cover 1 100 00 07 7 Spacer plate 100 01 13 8 Pressure flange 2 100 00 06 Pressure flange ANSI 2 100 00 40 9 Clamp ring 2 100 01 05 10 Insert VA 2 100 00 04 Insert PP 2 100 00 15 Insert PVDF 2 10...

Page 44: ...21 Seal 1 100 01 32 22 Lifting lug 1 106 00 40 23 Housing seal 1 100 01 33 24 O ring front cover 1 100 00 17 25 Inspection window for maintenance with filling level mark 1 104 00 36 26 Inspection wind...

Page 45: ...01 16 5 Shoes 2 104 01 17 6 Front cover 1 104 00 07 7 Spacer plate 1 104 01 13 8 Pressure flange 2 104 00 06 Pressure flange ANSI 2 104 00 40 9 Clamp ring 2 104 00 05 10 Insert VA 2 104 00 04 Insert P...

Page 46: ...32 22 Lifting lug 1 106 00 40 23 Housing seal 1 104 00 33 24 O ring front cover 1 104 00 17 25 Inspection window for maintenance with filling level mark 1 104 00 36 26 Inspection window for maintenan...

Page 47: ...Front cover 1 109 00 05 8 Pressure flange 2 109 00 06 9 Clamp ring 2 108 00 12 10 Connecting flange DN 40 VA 2 108 00 13 Connecting flange DN 40 ANSI VA 2 108 00 14 Connecting flange DN 40 PP 2 108 00...

Page 48: ...e 1 18 Ball bearing 1 108 00 29 19 Ball bearing 1 108 00 30 20 Safety collar 1 108 00 32 21 Seal 1 108 00 33 22 Lifting lug 1 106 00 40 23 Discharge screw RBT 2 107 00 41 24 O ring front cover 1 108 0...

Page 49: ...cer plate 2 111 00 02 3 Housing ball bearing 1 111 00 03 4 Rotor shaft 1 111 00 04 5 Rotor 1 111 00 05 6 Shoes 2 111 00 06 7 Front cover 1 111 01 07 8 Cap M24 1 111 00 08 9 Stud bolts 2 106 00 27 10 P...

Page 50: ...49 16 Base plate centre 100 mm 1 110 00 39 Base plate centre 100 mm VA 1 110 00 50 17 Base plate centre 60 mm 2 110 00 40 Base plate centre 60 mm VA 2 110 00 51 18 Ball bearing front 2 111 00 28 19 Ba...

Page 51: ...t 1 111 00 04 4 Rotor 1 114 00 01 5 Shoes 2 114 00 02 6 Spacer plate 1 114 00 03 7 Front cover 1 114 00 04 8 Pressure flange 2 114 00 05 9 Clamp ring 2 112 00 10 10 Connecting flange DN 65 VA 2 112 00...

Page 52: ...2 00 26 Base plate centre stainless steel 3 112 00 38 16 Stud bolts 2 112 00 44 17 Power end drive 1 18 Ball bearing 2 111 00 28 19 Ball bearing 1 111 00 29 20 O ring rotor shaft 1 111 00 30 21 Seal 1...

Page 53: ...al ball bearing 1 119 00 04 5 Rotor 1 118 00 02 6 Shoe 2 118 00 03 7 Spacer 1 118 00 10 8 Front cover 1 118 00 08 9 Pressure flange 2 118 00 04 10 Hose clamp ring 2 118 00 06 11 Connecting flange 3 PP...

Page 54: ...e long VA 2 118 00 36 16 Mounting frame short steel 1 118 00 18 16 Mounting frame short VA 1 118 00 37 18 Ball bearing front 2 119 00 33 19 Ball bearing rear 1 119 00 34 20 Lipped seal ball bearing fr...

Page 55: ...1 119 00 03 4 Lipped seal ball bearing 1 119 00 04 5 Rotor 1 119 00 05 6 Shoe 2 119 00 06 7 Spacer 1 119 00 07 8 Front cover 1 119 00 08 9 Pressure flange 2 119 00 09 10 Hose clamp ring 2 119 00 10 1...

Page 56: ...6 Mounting frame short steel 1 119 00 31 16 Mounting frame short VA 1 119 00 32 18 Ball bearing front 2 119 00 33 19 Ball bearing rear 1 119 00 34 20 Lipped seal ball bearing front 2 119 00 35 21 Lipp...

Page 57: ...Solids max in mm Weight without drive in kg Con nector DN 025 0 3 15 504 Shoes 25 6 3 57 25 032 0 625 15 787 Shoes 32 8 0 89 32 040 1 33 15 2075 Shoes 40 10 0 150 40 060 2 9 15 3800 Shoes 57 14 3 252...

Page 58: ...15 5 8 85 5 1 14 4 G G D D E E K J J A B B C C H H F F I I L L Fig 21 Dimensions DFDa 025 A 127 5 mm B C D 60 mm E 425 mm F 305 mm G 471 mm H 305 mm I 160 mm J 100 mm K 262 mm L 75 mm Dependent on sel...

Page 59: ...7 2 Dimensions DFDa 032 Fig 22 Dimensions DFDa 032 A 135 mm B C D E 613 mm F 345 mm G 552 mm H 385 mm I 170 mm J 130 mm K 330 mm L 95 Dependent on selected drive DFDa Technical Data 59...

Page 60: ...7 3 Dimensions DFDa 040 A0392 Fig 23 Dimensions DFDa 040 A 151 mm B C D 79 mm E 645 mm F 415 mm G 633 mm H 456 mm I 200 mm J 159 mm K 412 mm L 115 mm Dependent on selected drive DFDa Technical Data 60...

Page 61: ...7 4 Dimensions DFDa 060 A0393 Fig 24 Dimensions DFDa 060 A 215 mm B C D 111 mm E 805 mm F 740 mm G 735 mm H 500 mm I 25 mm J 210 mm K 510 mm L 25 mm Dependent on selected drive DFDa Technical Data 61...

Page 62: ...5 Dimensions DFDa 070 A0394 Fig 25 Dimensions DFDa 070 A 215 mm B C D 250 mm E 1124 mm F 1065 mm G 1100 mm H 790 mm I 40 mm J 240 mm K 784 mm L 40 mm Dependent on selected drive DFDa Technical Data 6...

Page 63: ...80 D D E E H H G G F F DIN FLANGE DN 80 DIN FLANGE DN 80 C C A A B B A2023 Fig 26 Dimensions DFDa 080 A 1200 mm B 1093 mm C Dependent on selected drive D 205 mm E 850 mm F 17 5 mm G 160 mm H 200 mm DF...

Page 64: ...7 7 Dimensions DFDa 100 A0389 Fig 27 Dimensions DFDa 100 A 1 500 mm B 1 360 mm C D 237 mm E 1 000 mm F 17 5 mm G 180 mm H 220 mm Dependent on selected drive DFDa Technical Data 64...

Page 65: ...e product not approved by us will invalidate this declaration Tab 10 Extract from the EC Declaration of Conformity Designation of the product Peristaltic pump DULCOflex Product type DFAa DFBa DFCa DFD...

Page 66: ...ks to elements or sections of these instruc tions or other applicable documents 2 Live parts 21 Lubricant level in the pump housing 37 M More symbols 2 N Non discriminatory approach 2 P Pump dimension...

Page 67: ...67...

Page 68: ...986226 5 en_GB 2021 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com...

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