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ProMinent 230 W, Assembly And Operating Instructions Manual, Page: 1 / 52

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DULCODES LP with Compact Control

UV system

Assembly and operating instructions

A2296

EN

Original operating instructions (2006/42/EC)

983472

Version: BA DS 073 07/21 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Summary of Contents for 230 W

Page 1: ...ng instructions 2006 42 EC 983472 Version BA DS 073 07 21 EN Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installa...

Page 2: ...formation includes detailed descriptions of the haz ardous situation see Chapter 2 1 Labelling of Warning Informa tion on page 6 The following symbols are used to highlight instructions links lists re...

Page 3: ...ngs 18 5 4 Function of operating keys 19 5 5 Device parameter mode 20 5 6 Test mode 20 5 7 Control mode 20 6 Assembly and installation 21 6 1 Reactor 21 6 1 1 Assembly 21 6 1 2 Attaching the Warning S...

Page 4: ...0 10 2 1 Dimensions PN10 DIN EN 1092 1 41 10 2 2 Dimensions with ANSI flange 145 psi ANSI 150 lbs compatible 41 10 2 3 Dimensions PN16 DIN EN 1092 1 42 11 Appendix 43 11 1 Spare parts 80 W 43 11 2 Spa...

Page 5: ...ODES UV system Scope of delivery n Reactor n Lamp with lamp protection tube n UV C sensor n UV control n Front end unit in the housing n Documentation 1 1 Correct and Proper Use Correct and Proper Use...

Page 6: ...will result in fatal or very serious injuries WARNING Nature and source of the danger Possible consequence Fatal or very serious inju ries Measure to be taken to avoid this danger Denotes a possibly...

Page 7: ...ormation Hints on use and additional information Source of the information Additional measures Denotes hints on use and other useful informa tion It does not indicate a hazardous or dam aging situatio...

Page 8: ...ther authorised distribution partner Trained qualified per sonnel A trained qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognize possible hazards b...

Page 9: ...ged and defective devices or devices that have been tampered with from the power supply WARNING Insufficient water treatment Possible consequence Illness Please read the technical data sheet for your...

Page 10: ...raviolet radiation UV C UV C radiation is harmful to the eyes and skin The UV lamps may only be operated when installed The UV system should be installed in accordance with all pertinent regulations p...

Page 11: ...densing Other ambient conditions No dust no direct sunlight No corrosive gases vapours and dust 3 2 Packaging material Packaging material Dispose of packaging material in an environmen tally responsib...

Page 12: ...ult in evenly dis tributed radiation of the entire stream of water A control monitors the UV system in conjunction with the UV sensor 4 1 Commissioning Once the UV system has been switched on the UV l...

Page 13: ...e UV system and goes into fault mode All UV lamps are monitored to ensure that they operate optimally If a UV lamp fails the shut off valve closes and the control switches off the UV system and goes i...

Page 14: ...ds 5 1 Operating modes The control has 3 operating modes n Off n Manual Remote switching is not possible the function is used for service purposes n Automatic The control can be switched to Automatic...

Page 15: ...Compact Control membrane keyboard 1 Display 2 Mains switch 3 Operating keys 4 LED red fault message indicator 5 LED yellow warning message indicator 6 LED green operating indicator Operation and cont...

Page 16: ...00415 t4 000410 t0 000100 t0 000101 Fig 3 Programming diagram Requirements of the DVGW worksheet W 294 The following requirements must be stringently complied with if the control is used to operate a...

Page 17: ...Programming mode 1 Press until the key symbol O w0 0 appears 2 Programming mode key O w2 3 3 Select operating level L5 using 4 Confirm the selection Tab 2 Adjustable parameters in programming mode dep...

Page 18: ...mps reach full power t5 The post burn time runs once the UV system has been switched off The UV lamps continue to burn during t5 5 3 4 Operating settings T The UV system is equipped with a thermal swi...

Page 19: ...in AUTO operating mode Tab 3 Function of operating keys Key Function Moves the cursor After entering key changes operating level Increases the value of the corresponding position OK Confirms saves an...

Page 20: ...and relative switchover of the radia tion intensity no change 5 6 Test mode Test mode key O w 3 0 The test mode makes it possible to inspect the UV system In test mode all the UV lamps and connected v...

Page 21: ...g replacing lamp protection tubes can be found in the dimensional drawing Chapter 10 2 Dimen sional drawing on page 40 Fix the reactor in place with appropriate fixing material pipe clamp frame The f...

Page 22: ...eaning solution through the vent opening This shortens the cleaning time and achieves a better result 6 2 Electrical installation WARNING Electrical connectors Possible consequence Fatal or very serio...

Page 23: ...12 Connector for valve 230 V 13 Connector for valve 230 V 14 Mains connection If the control is not controlled externally this ter minal must be bridged In the event of a power failure this terminal...

Page 24: ...iation Cause Danger due to UV C UV radiation Consequence UV radiation is harmful to the eyes and skin Measure Only start up the UV lamps when they are properly installed NOTICE Premature UV lamp failu...

Page 25: ...on tube 5 Place the UV lamp cover onto the UV lamp protection tube Use an Allen key to screw in the M6x16 fixing bolts provided and tighten manually 6 Attach the pin plug with the lamp connection cabl...

Page 26: ...the UV transmission does not fall below the permissible level as otherwise adequate treatment of the water cannot be guaranteed because the radiation dose is too low NOTICE Warning threshold Failure t...

Page 27: ...2 Slowly open the shut off valve upstream of the reactor 3 Fill the reactor until water emerges from the bleed valve 4 Close the bleed valve 5 Check the reactor for leaks 6 Open the shut off valve do...

Page 28: ...ersion number appears in the display fol lowed by the operating modes OFF M Manual or A Automatic In Manual the display shows an H and the radiation intensity in Automatic the display indicates the cu...

Page 29: ...quartz protection tube and clean UV sensor The displayed radiation intensity must be as stable as possible after 10 minutes of opera tion and flowing water The radiation intensity indicates how much...

Page 30: ...hours and the number of lamp activations are deleted In the event of a power failure the current operating data oper ating hours number of activations and operating mode error mes sages are recorded i...

Page 31: ...UV sensor UV sensor window and replacing the UV lamp at the end of its maximum permissible service life An operating log must be maintained in order to document any maintenance work carried out a for...

Page 32: ...n the water drain screw and tighten using minimal force 11 Slowly open the shut off valve upstream of the reactor 12 Fill the reactor until water emerges from the vent screw 13 Close the air vent scre...

Page 33: ...ices for many UV systems Clean more frequently when operating with types of water that have a tendency to become dirty The UV lamp protection tubes can be cleaned man ually when dismantled or can be c...

Page 34: ...ways clean the lamp thor oughly with a cloth moistened with alcohol before installing it Then wipe the UV lamp with a soft dry cloth NOTICE Clean the lamp protection tubes each time a lamp is replaced...

Page 35: ...d Check and if necessary reset the minimum radia tion intensity and warning threshold when the UV lamp is replaced Only a correctly adjusted minimum radiation inten sity will guarantee adequate treatm...

Page 36: ...UV lamp The spectral attenuation coefficient SSK 254 of the water is too high Check the spectral attenuation coeffi cient SSK 254 of the water and repro gram S1 and S2 if necessary Ensure that the ma...

Page 37: ...es n Water temperature 2 40 C n Ambient temperature 0 35 C Requirements for the water to be treated n Maximum temperature 40 C n Maximum operating pressure 10 bar n No corrosive or abrasive properties...

Page 38: ...es only Dimensions WxHxD mm 250 x 230 x 130 Tab 7 Outputs Component Function Status Info UV lamp NO switch 230 V 5 A Shut off valve NO switch Potential free Rinse valve NO switch Potential free Collec...

Page 39: ...ion inten sity 1 1 2 2 2 2 S2 UV radiation inten sity 2 1 2 2 1 2 Collective malfunc tion 2 2 2 2 2 2 End of lamp life 2 2 2 1 2 2 Remote off 2 2 2 2 2 2 Operation 2 2 2 2 1 2 t1 Rinse time 1 1 2 2 2...

Page 40: ...10 2 Dimensional drawing A2307 Fig 8 Dimensional drawing Technical data 40...

Page 41: ...5 138 5 198 LA 1610 2215 3105 HS All dimensions in millimetres 10 2 2 Dimensions with ANSI flange 145 psi ANSI 150 lbs compatible Type 1x230 W 1x350 W DN 3 6 B1 23 62 23 62 B2 24 8 24 8 H1 29 92 29 92...

Page 42: ...0 W 1x350 W DN R 2 80 100 D1 10 2 10 2 D2 139 7 139 7 168 3 D3 88 9 114 3 TK 160 180 L1 72 67 122 L2 807 1053 5 1522 5 L3 872 1151 1640 L4 934 1190 1679 LS 472 609 881 LF 135 138 5 198 LA 1610 2215 31...

Page 43: ...necessary 1 3 Knurled nut G 1 1 2 d55 1010525 As necessary 1 4 Retainer 36 9 30 7x3 PTFE 1002751 As necessary 1 5 Lamp protection tube 32x2x650 1059182 3 years 1 7 UV lamp 80W 1061751 14 000 hours 1 9...

Page 44: ...nsor NPLP G1 14404 non certified UV system 1075544 As necessary 1 29 Cover 42 M 16 x 1 5x5 1010526 As necessary 1 30 Lamp cover with plug 1075124 As necessary 1 31 Socket with leads 1075082 As necessa...

Page 45: ...mp protection tube with seal 40 2 1050 New The new lamp protection tube is backward com patible 1107758 3 years 1 7 UV lamp 230W 1061752 14 000 hours 1 9 Locking screw DIN 910 G 1 4A 1002752 As necess...

Page 46: ...ion cable UV LP 9 metres 1062314 As necessary 1 33 Sensor connection cable UV LP 13 metres 1062315 As necessary 1 35 Lamp cable with cable socket 4 metres 1062317 As necessary 1 35 Lamp cable with cab...

Page 47: ...mp protection tube with seal 40 2 1450 New The new lamp protection tube is backward compatible 1107757 3 years 1 7 UV lamp 350 W 1061418 14 000 hours 1 9 Locking screw DIN 910 G 1 4A 1002752 As necess...

Page 48: ...ion cable UV LP 9 metres 1062314 As necessary 1 33 Sensor connection cable UV LP 13 metres 1062315 As necessary 1 35 Lamp cable with cable socket 4 metres 1062317 As necessary 1 35 Lamp cable with cab...

Page 49: ...11 4 UV system operating log Date Turn ons UV lamp Operating hours UV lamp Signal dis play Sensor w m2 J m2 UV trans mission 1 cm Flow m3 h Conducted maintenance work Signature Appendix 49...

Page 50: ...gnation of the product Dulcodes UV disinfection system Product type UVCb X 4 5 Serial number see nameplate on the device Relevant EU directives EU Low Voltage Directive 2014 35 EU EU EMC Directive 201...

Page 51: ...applicable documents 2 M More symbols 2 N Non discriminatory approach 2 O Operating error 5 Operating parameter 10 Operating temperature 12 Overheating 10 P Permissible ambient conditions during opera...

Page 52: ...983472 6 en_GB 2021 ProMinent GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 419 Email info prominent com Internet www prominent com...

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