Promate PM 15000 ES-R Operator'S Manual Download

Page: 18 / 48

Oil Pressure Switch

Oil Sentry (Green)

Spark Plug(s)

Kill

Trigger

Ignition Module

Flywheel Stator

Assembly

22, 25 HP Smart-

Spark Ignition

Module Speed

Advance 22, 25 HP

Brown

Yellow

Yellow on Analog

SAMs Pink on Digital

SAMs

Rectif er-Regulator

Connector

Rectif er-Regulator

Oil Sentry Kill (Green)

Solenoid Shift Starter

Assembly

Violet (B+)

Alternate Ignition Kill

Accessory Terminal (+)

White

Ignition Kill

Smart-Spark

Red

Carburetor

Solenoid Lead

Intake Manifold Screw

Black

Oil Sentry Panel

Light/Remote Light

Oil Sentry Light

Connector

Magneto

Key Switch

Accessory

Battery

Starter

Ground

Key Switch Ground

Rectif er

Blue/Red

Battery Positive

Battery Negative

Blue

Fuse

Starter Solenoid Stud

Starter Solenoid Tang

Black (Ground)

(-)

Summary of Contents for PM 15000 ES-R

Page 1: ...Gasoline Generator PM 15000 ES R ...

Page 2: ...ns are not followed Indicates a possibility of personal injury or equipment damage if instructions are not followed Gives helpful information If a problem should arise or if you have any questions about the generator consult an dealer selling our generator Thank you for purchasing a power generator This manual covers operation and maintenance of your generators All information in this publication ...

Page 3: ...Check the accessories coming with yourgenerator 1 Owner smanual 2 Wheel kits 3 Servicing tools 4 Battery Be sure to replenish with engine oil See page 09 for details ...

Page 4: ...the generator with hoist or with square bar b Assemble 2 bottom cross bar side with screws self lock universal wheels to engine c Assemble 2 normal wheels to bottom cross bar alternator side with screws A Installing 4 wheel kits ...

Page 5: ...c Remove the nuts under the alternator and assemble the leg to bottom crossbar with the nuts d Assemble the wheel shaft totheframewith e Assemble the wheels to the shaft by a Assemble the rubber absorber to the leg by the nut 11 12 15 13 16 14 11 11 f Bend the clip to lock the wheel ...

Page 6: ...CATIONS 05 3 COMPONENTS 06 4 PRE OPERATION CHECKS 08 5 OPERATING PROCEDURES 14 6 WATTAGE INFORMATION 22 7 MAINTENANCE SCHEDULE 24 8 HOW TO MAINTENANCE 27 9 PREPARATION FOR STORAGE 31 10 TROUBLE SHOOTING 32 11 WIRING DIAGRAM 34 Contents ...

Page 7: ...unnel or other insufficiently ventilated area Always operate it in a well ventilated area otherwise the engine may become overheated and the poisonous carbon monoxide gas contained in the exhaust gases will endanger human lives Keep the generator at least 2 meter 6 feet away from any structure or building during use If the generator must be used indoors the area must be well ventilated and extreme...

Page 8: ...ns or with wet hands The operator may suffer severe electric shock it the generator is wet due to rain or snow If wet wipe and dry it well before starting Do not pour water directly over the generator nor wash it with water Be extremely careful that all necessary electrical grounding procedures are followed during each and every use Failure to do so can be fatal Do not contact the generator to a c...

Page 9: ...es on Installation 1 Always be sure to place the generator on a level surface locking the wheel with the stopper and or chocking the wheels 2 Select a place which allows you to maintain and inspect the generator which is net exposed to contamination caused by exhaust gas If you are planning to install the generator without its wheels attached consider the work efficiency in terms of an oil change ...

Page 10: ...ce 4 Units should not be operated or stored in wet or damp conditions or on highly conductive locations such as metal decking and steel work 5 Could not use under the rain 6 Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death 7 Ear protection 8 Read carefully and understand operator manual prior to operation of this product Follow all warning...

Page 11: ...l Unleaded Automobile Gasoline Capacity Fuel Tank Lubricating Oil Capacity Flywheel Magneto Alternator Type Protectin Type L X W X H Dry Weight appr Dime nsion 167 kg 910X650X846mm Voltage regulator AVR Single Phase 1 Brush Surge AC Output 120 V 240 V KOHLER CH730 PM15000ES R Run time appr on One Tankful 3 4 Load Sound pressure Level 7m 6 5 h IP23 12 0 kW 60HZ 15 0 kW 60HZ 79 5 dB A Air cooling 4 ...

Page 12: ...3 COMPONENTS ENGINE 06 ...

Page 13: ...07 General description of generator CONTROL PANEL FUEL TANK TANK CAP BATTERY WHEELS ELECTRIC STARTER END COVER ENGINE SWITCH OIL DRAIN PLUG MUFFLER SPARK PLUG OIL FILLER CAP ...

Page 14: ...oil level below or above operating range indicator on dipstick Ensure engine is cool Clean from oil Remove dipstick f Pr einsert dipstick int ess completely down or Thr einsert dipstick int est cap on tube do Remove dipstick el Level should be at add oil up to top of indicator Reinstall dipstick and tighten securely ...

Page 15: ... 10W 40 Single grade C F Recommended engine oil Use class SE API classification oilor a higher grade oil according to the table below SAE 10W 30 is recommended for general all temperature use If single viscosity oil is used select the appropriate viscosity for the average temperature in your area 09 ...

Page 16: ...S R 10 6 US GAL 40L EMPTY FULL Be sure to use the fuel filter screen on the fuel filter neck 4 2 CHECK ENGINE FUEL WARNING Recommended fuel Unleaded automotive gasoline of octane rating RON87 or higher NOTE The full level of fuel is the upper surface of the fuel filter Refuel through each filler hole alternately for easier operation In this case be sure to add the fuel little by little when the fu...

Page 17: ... Lead acid battery A capacity of 12V 30A h or larger For the generators used in low temperature below 5 12 V 40 A h or larger battery is recommended Only after checking that the engine s starter key is in the OFF position securely connect the cable with a red stripe to the positive terminal And then connect the other cable to the negative terminal Cable with red stripe to the terminal Cable with n...

Page 18: ...ll Green P Solenoid Shift Starter Assembly Q Violet B R Alternate Ignition Kill S Accessory Terminal T White U Ignition Kill V Smart Spark W Red X Carburetor Y Solenoid Lead Z Intake Manifold Screw AA Black AB Oil Sentry Panel Light Remote Light AC Oil Sentry Light AD Connector AE Magneto AF Key Switch AG Accessory AH Battery AI Starter AJ Ground AK Key Switch Ground AL Rectifer AM Blue Red AN Bat...

Page 19: ... 4 4 CHECKING COMPONENTS Fuel leakage from fuel hose etc Bolt sand nuts for looseness Components for damage or breakage Generator not resting on or against any adjacent wiring Check following items before starting engine WARNING Death personal injury and or property damage may occur unless nstructions are followed carefully i Turn the Starter switch to the STOP position when mounting or dismountin...

Page 20: ...ations See page 6 Perform the specified Daily Inspection to see if it is in normal condition d Turn the starter switch to the START position STOPRUN START Do not operate the electric starter continuously for more than 5 seconds even if the engine dose not start If the engine won t start turn the switch back to RUN position and then wait for approximately 10 seconds to try it again Never turn the k...

Page 21: ...llowing occasion two or three trials may be required for starting the engine 1 The very first starting of a new generator 2 After the refueling of the engine which has been stopped due to fuel shortage 3 Starting after the oil filter change Even if the engine has already been warmed be sure to pull the choke knob ON OFF S TA RT STOPRUN START f open choke by pushing the choke knob and finally keep ...

Page 22: ...enerator Do not move the generator while it is running Be sure to ground the generator if the connected appliance is grounded Failure to ground unit may lead to electrical shock 16 CONTROL PANEL MULTI MONITOR NO FUSE BREAKER 30A SOCKET 120 240V SOCKET 20A SOCKET CIRCUIT BREAKER EARTH TERMINAL 120V 240V 60HZ ...

Page 23: ...ON a Ground the generator using the ground terminal located at the panel the no fuse breakers of the generator are turned off b Before starting the engine check that c Connect the plugs of the appliances to the receptacles before starting the engine If you wish to use for a long period of time connecting to the output terminal is recommended d Start the engine and check that the multi monitor disp...

Page 24: ...he GFCI indicating that the device is functioning properly If TRIP dose net appear when testing de not use the generator Call a qualified electrician To restore power push RESET button If the RESET button pops out during operation stop the generator immediately and call a qualified electrician for checking generator and the appliances WARNING Be sure that the total wattage of allappliances does no...

Page 25: ...ommercial power source to the generator This switch is necessary to prevent accidents caused by the recovery from power outage Use a transfer switch of the correct capacity Install transfer switch between the meter and the fuse or AC breaker box CAUTION If the neutral wire of house wiring is grounded be sure to ground the ground terminal of the generator otherwise an electric shock may occur to th...

Page 26: ...G 240V 4P Receptacle c Operating the generator Turn the house AC breaker off before starting the generator Start the generator and warm it up Turn the house AC breaker on CAUTION Do not start the generator with electrical appliance s connected and with their switches on Otherwise the appliance s may be damaged by the surge voltage at starting ...

Page 27: ...o STOP position d Close the fuel cock In an emergency To stop the engine in an emergency turn the engine switch to the STOP position In normal use c Unplug the cord from receptacle of the generator d Allow the engine to run at no load for about 3 minutes to cool down before stopping ON OFF S TAR T STOPRUN START ON OFF STAR T STOPRUN START CLOSE CLOSE ...

Page 28: ... enough surge is attained to start the motor the appliance will require only 50 to 30 of the wattage to continue running Most electrical tools require 1 2 to 3 times their wattage for running under load during use For example a 9 000 watt generator can power a 3 200 to 7 000 watt electrical tool Loads such as submersible pumps air conditioners and air compressors require a very large force to star...

Page 29: ...t the sum of the appliances power consumption does not exceed the value specified in the above chart VOLTAGE DROP IN ELECTRIC EXTENSION CORDS When a long electric extension cord is used to Connect an appliance or tool with the generator a certain amount of voltage drop occurs in the extension cord which lessens the effective voltage available to the appliance or tool The chart below has been prepa...

Page 30: ...he emission control system consists of the following parts 1 Carburetor and internal parts 2 Choke system 3 Fuel strainer 4 Air cleaner elements 5 Intake pipe 6 Spark plug 7 Magneto 8 Fuel hoses clamps and sealing gaskets The maintenance schedule indicated in the table is based on the normal generatoroperation Should the generator be operated in extremely dusty condition or in heavier loading cond...

Page 31: ...nto sewage drains onto garden soil or into open streams Your local zoning or environmental regulations will give you more detailed instructions on proper disposal Note 2 As to the procedures please consult your nearest service dealer Note 3 More frequent oil changing oil filter replacement and air cleaner service on replacement may be necessary depending on operating conditions This would include ...

Page 32: ...G ELECTRICAL SAFETY Servicing work should only be carried out by personnel qualified for this purpose All the works listed in the service plan are to be carried out in accordance with the operating and service instructions for the motor We recommend that these works be carried out by an authorized service station ...

Page 33: ...fe will be greatly shortened NOTE c Refer to the recommended oil table o page 6 Oil capacity 0 41 US gal Upper level 1 55 liters Upper level 8 2 ENGINE OIL FILTER REPLACEMENT Initial engine oil filter replacement should be performed after 20 hours of operation Thereafter replace the engine oil filter every 200 hours When installing a new oil filter apply oil to O ring attach the oil filter in posi...

Page 34: ...e and allow to air dry 3 Saturate precleaner with new engine oil squeeze out excess oil 4 Reinstall precleaner over paper element 1 Clean area around element Remove wing nut element cover and paper element with precleaner 2 Separate precleaner from element service precleaner and replace paper element 3 Check condition of rubber seal and replace it if necessary 4 Install new paper element on base i...

Page 35: ...RK PLUG NOTE Do not clean spark plug in a machine using abrasive grit Some grit could remain in spark plug and enter engine causing extensive wear and damage Engine misfire or starting problems are often caused by a spark plug that has improper gap or is in poor condition Engine is equipped with following spark plugs Clean out spark plug recess Remove plug and replace it 1 Check gap using wire fee...

Page 36: ...nce Check the brush every 500 hours or if generator performance is irregular if the brush is 5 mm long or less replace it with a new one a Remove the end cover b Disconnect the AVR and remove the AVR c Disconnect the wire connector and remove the brush d Carefully note the brush direction andrelative position with the slip ring when installing new brush BRUSH BRUSH HOLDER 10 to 5mm END COVER AVR B...

Page 37: ...engine starting difficult Change engine oil Check for loose bolts and screws tighten them if necessary Clean generator thoroughly with oiled cloth Spray with preservative if available NEVER USE WATER TO CLEAN GENERATOR Pull starter handle until resistance is felt leaving handle in that position Store generator in a well ventilated low humidity area In order to remove the fuel in the carburetor run...

Page 38: ...nected appliance and unplug If empty refill fuel tank making sure not to overfill If closed open fuel cock Set the choke lever to CLOSE position 10 2 No AC output Check the battery voltage If the battery voltage is low please charge the battery Check the air cleaner for clogging Make sure the air cleaner is unobstructed Check to make sure no fuse breaker is in the ON Position Check AC terminals fo...

Page 39: ...was attempted with appliances already connected to generator Check air filter element Clean or replace as needed Drain fuel and carburetor Refuel with fresh gasoline If problem continues contact your nearest authorized service center Turn off switch on the appliance and disconnect cable from receptacle Reconnect after generator has been started properly ...

Page 40: ...34 11 WIRING DIAGRAM PM15000ES R 60Hz ...

Page 41: ...Model PM15000ES R ...

Page 42: ...er stay 1 46 399711050 front cover 1 47 921400013 front cover screw 4 48 399451017 Rotor comp 1 49 922100017 self locking nut M5 2 Ref No Part No Description Qty Note 50 399451047 stator comp 1 51 921300075 Flange bolt 1 52 923400004 Spring washerM10 5 53 923400006 washerM10 1 54 921400012 bolt M10X190 4 55 923400005 washer10 4 56 921100101 bolt M5X165 2 57 923100004 flat gasket5 2 58 923100003 sp...

Page 43: ...Model PM15000ES R Optional 2 wheel type ...

Page 44: ...mp 1 51 921300075 Flange bolt 1 52 923400004 Spring washerM10 5 53 923400006 washerM10 1 54 921400012 bolt M10X190 4 55 923400005 washer10 4 Ref No Part No Description Qty Note 56 921100101 bolt M5X165 2 57 923100004 flat gasket5 2 58 923100003 spring washer5 2 59 399711112 Stud 2 60 399451020 wiring terminal assembly 1 61 923200007 flat gasket6 8 62 921200035 Bolt M6X12 14 63 923200009 spring was...

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Page 48: ...P N 399741017 Rev02 Web www promate com ph SERVICE PARTS SUPPORT TEL 0063 2 4281050 ...

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