Projecta INTELLI-RV PM200 Instruction Manual Download Page 12

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Figure 17 System Diagram

4. WIRING

4.1 Material

CODE

NAME

MODEL/LENGTH

QTY

P/NO

. ON

DRA

WING

Carav

an Master P

ower

PM235

Membrane Switch P

anel

PMSWLED

Fresh w

ater tank level sensor

Not included and

to be ordered

separately

Tap w

ater tank level sensor

aste w

ater tank level sensor

CODE

NAME

MODEL/LENGTH

QTY

P/NO

. ON

DRA

WING

Switch panel line

PMSWLEDC

Battery sensor line

PMBS

ater tank probe line

PMWS200 /

PMWS400

ater tank probe line

Power Cable

1.5m

PMA

Table 6 Components list of PM200

4.2 System Schematic

Solar

Switch P

anel

PMWS200 /

PMWS400

PMWS200 /

PMWS400

PMWS200 /

PMWS400

PMBS

PMA

PMSWLEDC

Summary of Contents for INTELLI-RV PM200

Page 1: ...INTELLI RV 12V POWER MANAGEMENT SYSTEM P No PM200 ...

Page 2: ...ection to supply mains is to be in accordance with National wiring rules Do not attempt to charge non rechargeable batteries Never charge a frozen battery If theAC cord is damaged do not attempt to use It must be replaced or repaired by a qualified person Corrosive substances may escape from the battery during charging and damage delicate surfaces Store and charge in a suitable area Ensure all veh...

Page 3: ... switch 8 2 10 Silent mode 8 3 STRUCTUREAND INSTALLATION 9 3 1 PM200 Master Power Unit 9 3 2 L E D Display 10 3 3 Water tank probe 11 3 3 1 PMWS400 water tank probe 11 3 3 2 PMWS200 water tank probe 11 4 WIRING 12 4 1 Material 12 4 2 System Schematic 12 4 3 Preparation 13 4 4 Connection 13 5 DISPLAY 14 5 1 PM200 master power unit 14 5 2 L E D Display 15 6 OPERATION 16 6 1 Configuration on PM200 16...

Page 4: ...n easy installation and a user friendly interface SYSTEM COMPONENTS 1 PM235 Master power unit 2 PMSWLED LED Display 3 PMWS200 or PMWS400Water tank sensor Not supplied 4 Cables Refer to Chapter 4 1 for the cable list 4 FreshWaterTank Probe Not supplied P no PMWS200 or PMWS400 TapWaterTank Probe Not supplied P no PMWS200 or PMWS400 WasteWaterTank Probe Not supplied P no PMWS200 or PMWS400 Service Ba...

Page 5: ...troller PWM 30A 14 built in outputs 14 built in fused outputs Charging fromAlternator at 12V 60A 60A continuously 100A 30mins Battery LowVoltage Protection Built in battery switch to isolate the battery when in storage Support external remote battery switch Built in shunt for precise battery measurement 1 water pump control with up to 3 connections for water sensors Thermal controlled fan Spring t...

Page 6: ...Load DC load control Load control on off control Refer to 2 7 4 Fresh water tank Sensor Detect the level of fresh water tank 5 Tap water tank Sensor Detect the level of tap water tank 6 Waste water tank Sensor Detect the level of waste water tank 7 Starter battery Voltage Detect the voltage of starter battery 8 Service battery Voltage Detect the voltage of service battery NO LABEL COLOUR STATUS DE...

Page 7: ... charging current by specifying the battery capacity The charging current is set at threshold rate of 10 the of the battery capacity I 0 1C by default Lithium battery charging The PM200 can be configured to charge Lithium battery With the Lithium battery the max charging current will automatically be set at 30 of battery capacity Imax 0 3C 2 3Vehicle Battery Charger Along with a powerful charger f...

Page 8: ...BLE LOAD SUITABLE ClassA1 1 Relay controlled output with fuse protected by main master switch relay Water pump Class B 10 Fused outputs protected by master switch relay Ventilation fan etc Class C 2 Live load Fridge security alarm etc Class D 1 Permanent on load Auto step 2 5 PWM Solar charger controller PM200 has a built in PWM charger for the service battery Max input voltage 25VDC Max charging ...

Page 9: ...12 Starter Bat Starter battery Connect to starter battery 13 Service Bat Service battery Connect to service battery 14 Starter Bat Starter battery Connect to starter battery 15 Service Bat Service battery Connect to service battery 16 L1 Step Connect to load of class D 17 L2 L3 Connect to load of class C 18 L4 L10 Connect to load of class B 19 L11 Water pump Connect toWater pump 20 L12 L14 Connect...

Page 10: ...can be installed on a horizontal surface or vertically on a wall Please see following instructions Figure 10 Installation of PM235 unit mm Ensure clearance on both sides of PM235 unit upon installation A recommended clearance of 5cm on each side Figure 9 Dimension of PM235 unit mm ...

Page 11: ...nk Probe 3 3 1 PMWS400WaterTank Probe Figure 13 Dimension of PMWS400 Unit mm Figure 14 Installation of PMWS400 11 3 3 2 PMWS200WaterTank Probe Installation Figure 15 Dimension of PMWS200 Unit mm Figure 16 Installation of PMWS200 Installation Installation ...

Page 12: ...er tank level sensor 0 6 5 Waste water tank level sensor 0 7 6 PV 0 9 CODE NAME MODEL LENGTH QTY P NO ON DRAWING 7 Switch panel line 5m 1 PMSWLEDC 8 Battery sensor line 3m 1 PMBS 9 Water tank probe line 4m 0 PMWS200 PMWS400 10 Water tank probe line 4m 0 11 Water tank probe line 4m 0 12 Power Cable 1 5m 1 PMAC Table 6 Components list of PM200 4 2 System Schematic Solar Switch Panel PMWS200 PMWS400 ...

Page 13: ...nal and cable gauge Figure 18 PM235Terminal TYPE TERMINAL MODEL NUMBER SUITABLE CABLE GAUGE Type 1 ERTB10 10 16 0 5mm2 10mm2 Type 2 wago804 114 0 25mm2 2 5mm2 Figure 19 Connection ofTerminalType 1 13 When running cables if they pass through panels or wall ensure the cables are protected from damage by sharp edges In such cases it is recommended to use cable glands TYPE 1 TYPE 2 Figure 20 Connectio...

Page 14: ...second The input voltage of the PV is normal but it is charged by theAC or Starter battery Quick flashing flash twice every second PV input error OFF PV disconnected 4 CHG GREEN ON Battery charged Flashing flash once every second Battery charging Slow flashing 1 second on 2 seconds off Battery discharge OFF Battery disconnect 5 FAULT RED ON Short circuit 1 flash Service battery voltage low 2 flash...

Page 15: ...ank Sensor Detect the level of waste water tank 7 Starter battery Voltage Detect the voltage of starter battery 8 Service battery Voltage Detect the voltage of service battery NO LABEL COLOUR STATUS DESCRIPTION 1 Mains Green ON Battery charged or power supply mode Flash Battery charging under grid electricity OFF NOAC input 2 PV Green Solid Battery charged Flash Battery charging under solar energy...

Page 16: ...h Table 15 Factory default setting DIP SWITCH 1 2 3 4 STATUS OFF OFF OFF OFF Factory default setting Configure the max charging current of PM235 Configure the battery type connected DS1 DS2 BATTERY CAPACITY CHARGING CURRENT OF PM235 ON ON 50Ah 5A ON OFF 100Ah 10A OFF ON 150Ah 15A OFF OFF 200Ah 20A When choosing max charging current please take into consideration the consumption of the DC load conn...

Page 17: ...h on PM235 unit works Remote The remote switch works and local one is disabled Figure 24 Local Remote Select Switch Table 16 Local Remote Setting Local Remote 6 1 2 Select Battery Switch Local Remote This function offers a possibility for user to use a remote battery switch to power on off the service battery output It is recommended to switch off the local Battery Switch on main panel of PM200 ma...

Page 18: ...or 16 0V while AC power is connected 3 PV GREEN Quick flashing flash twice every second Solar input voltage error Solar input 25Vdc 4 Fuse L E D Red OFF Fuse blown need to check load and replace fuse 5 FAULT RED ON Short circuit 1 flash Service battery voltage low 2 flash Service battery voltage height 3 flash Over temp heat sink 4 flash Bulk charge timeout 5 flash VCR anomaly 6 flash Over temp en...

Page 19: ... current 35A Continuous Efficiency 88 Working temperature 40 C 65 C 50 C full load 60 C 20A 65 C shutdown the output MODEL PM235 OTHERS Battery Disconnect LVD Disconnect voltage AGM GEL WET 10 5VDC default LiFePO4 11 2VDC Default Delay off time 60 sec Reconnect voltage AGM GEL WET 11 5VDC default LiFePO4 12 2VDC Default Current draw on battery 240VAC is off no vehicle charging 405mA LVD battery 10...

Page 20: ... purchase together with an explanation in writing as to the nature of the claim In the event that the claim is determined to be for a minor failure of the product then BWI reserves the right to repair or replace it at its discretion In the event that a major failure isdetermined the consumer will be entitled to a replacement or a refund as well as compensation for any other reasonably foreseeable ...

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