Projecta HDBM4000 Instruction Manual Download Page 3

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 INDEX

 

1.   Features   

Page 4

    

 

1.1  Specifications 

Page 6

    

 

1.2  Product Overview 

Page 7

    

 

1.3  Assembly/Set Up 

Page 9

 

2.   Operation 

Page 10

   

 

2.1  Setting Battery Voltage 

Page 11

    

 

2.2  Pulse –Tronic Charge 

Page12

 

 

 

2.2.1 Charge Function Modes 

Page 12

                     

2.2.2.1 Storing Pulse-Tronic Charge 

Page 14

                     

2.2.2.2 Storing Supply/Diagnostic Mode 

Page 14

       

2.3  Battery and Alternator Test 

Page 15

          

 

2.3.1 Battery Test 

Page 15

          

 

2.3.2 Charge System Test (Alternator) 

Page 16

          

 

2.3.3 Battery Starting Charge Capacity (CCA) 

Page17

       

2.4  Battery Maintenance 

Page 18

             

2.4.1 Desulfation 

Page 19

          

 

2.4.2 Equalisation 

Page 19

    

 

 2.5 Power Supply 

Page 21

             

2.5.1 Diagnostic 

Page 22

             

2.5.2 Supply 

Page 23

       

 2.6 Engine Start 

Page 25

              

2.6.1 Procedure 

Page 25

       

 2.7 Alarms 

Page 26

 

3.   FAQ’s 

 

Page 27

Summary of Contents for HDBM4000

Page 1: ...6 12 24V 40A 8 STAGE AUTOMATIC CHARGER BATTERY MANAGER WORKSHOP P No HDBM4000...

Page 2: ...with National wiring rules Do not attempt to charge non rechargeable batteries Never charge a frozen battery If the AC cord is damaged do not attempt to use It must be replaced or repaired by a quali...

Page 3: ...arge Page 14 2 2 2 2 Storing Supply Diagnostic Mode Page 14 2 3 Battery and Alternator Test Page 15 2 3 1 Battery Test Page 15 2 3 2 Charge System Test Alternator Page 16 2 3 3 Battery Starting Charge...

Page 4: ...maximum rate constant current to a set voltage at which point the battery is approximately 80 charged STAGE 5 Absorption stage charges the battery to 100 by adjusting the charge rate allowing the bat...

Page 5: ...type GEL AGM WET and Calcium This ensures correct and thorough charging and maximises battery performance and battery life The following section describes the charge profiles for each chemistry type M...

Page 6: ...ges Absorption AUTO 7 2V 14 4V 28 8V AUTO i 7 7V 15 4V 30 8V GEL 7 2V 14 4V 28 8V AGM 7 35V 14 7V 29 4V WET 7 7V 15 4V 30 8V Calcium 8 0V 16 0V 32 0V Float Voltage 6 7V 13 5V 27 0V Back Drain 20mA 50m...

Page 7: ...e selected for the Supply Diagnostic Equalization programs interface messages for the operator alarm codes 3 Polarity inversion short circuit worn out or faulty battery alarm 4 Set current voltage and...

Page 8: ...tomatic charge mode 17 Pulse Tronic charge 18 Alternator Test Function 19 Battery starting capacity test 20 Battery charge status test 21 BATTERY VOLTAGE Settings button Battery voltage 6 12 24V Silen...

Page 9: ...lamps refer to the instructions below 1 Remove the M6 Dome head bolt from the clamp 2 Fit the lug on the end of the charging lead to the battery clamp 3 Tighten the lug 1 3 1 CABLE CALIBRATION the pos...

Page 10: ...utton Battery Voltage after 7 2 OPERATING INSTRUCTIONS Follow the instructions in the order given below 1 Remove the battery covers if present so that the gas produced during charging can exit 7 230V...

Page 11: ...es Diagnostic and Powersupply mode When finished using the charger 6 Disconnect the battery charger by removing the power cable from the mains socket 7 Disconnect the black charge clamps from the vehi...

Page 12: ...recommended when there is no information on the battery type b AUTOMATIC PULSE TRONIC AT LOW TEMPERATURES COLD fig A 7 T AUTO d C AUTO Mode that improves the battery charge when the temperature is ve...

Page 13: ...e battery pay special attention to the technical specifications given by the manufacturer The PULSE TRONIC charge process fig A 17 starts when the display stops flashing each individual phase is ident...

Page 14: ...e desired charge mode Disconnect the power cable from the mains socket 2 2 2 2 STORING SUPPLY DIAGNOSTIC MODE Storage of delivered voltage and current Procedure Set the chosen mode and adjust the volt...

Page 15: ...e tests type selection is made after connecting the clamps to the battery terminals 2 3 1 BATTERY TEST Measure the voltage of the batery terminals Procedure press the MODE button fig A 22 to select th...

Page 16: ...select the battery voltage fig A 1 switch on the engine taking it to approx 1500 rpm switch on all the lights full headlights courtesy lights etc and all the accessories at maximum level air condition...

Page 17: ...on the display fig A 2 press the BATTERY VOLTAGE button fig A 21 to select the battery voltage fig A 1 start the engine check the display fig A 2 to read the battery starting capacity and the followin...

Page 18: ...lock the setting by simultaneously pressing and holding the BATTERY VOLTAGE fig A 21 and CHARGE RATE fig A 23 buttons for 3 seconds and fig A 2 fig A 4 LOK on and LOK off will appear respectively on t...

Page 19: ...ig A 10 press the BATTERY VOLTAGE button fig A 21 to select the battery voltage fig A 1 connect the clamps to the battery terminals the process starts automatically with a variable duration depending...

Page 20: ...ctory default voltage value is respectively 6 8V 13 6V 27 2V The set voltage mode will be exited automatically after a 3 time out Procedure press the MODE button fig A 22 to select this function fig A...

Page 21: ...E fig A 21 and CHARGE RATE fig A 23 buttons for 3 seconds and fig A 2 fig A 4 LOK on and LOK off will appear respectively on the display TO EXIT THE ADVANCED PROGRAMS MENU Press and hold the MODE butt...

Page 22: ...s technical specifications to prevent damage to the on board electronics and the battery Customising VOLTAGE and CURRENT VOLTAGE press and hold simultaneously the BATTERY VOLTAGE fig A 21 and MODE bu...

Page 23: ...e last operation 2 5 2 SUPPLY Constant voltage generator that can be used on BATTERY CHANGES or on batteries with a very low voltage below 2V to try to increase their voltage to a value that is suitab...

Page 24: ...dure Press the MODE button fig A 22 to select the SUPPLY function fig A 12 if necessary or requested by the vehicle manufacturer specifications customise the voltage and or current values as indicated...

Page 25: ...ion connect the vehicle battery terminal clamps the flashing message Go appears on the display fig A 1 now start the vehicle a 30 second timer will engage and will appear on the display fig A 1 at the...

Page 26: ...C charge has not completed Soft Start within the 4 hour time limit The battery may not be recoverable AL5 PULSE TRONIC charge has not completed bulk charge within the 18 hour time limit The battery ma...

Page 27: ...tteries with this condition will not recover Q What is a Faulty Cell A 12 Volt batteries contain 6 cells and one faulty cell is enough to ruin your battery If after eight hours of charging your batter...

Page 28: ...must deliver the product at their cost to the original place of purchase or to any other place which may be nominated by either BWI or the retailer from where the product was bought in order that a wa...

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