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Proheat X30, Owner'S Handbook Manual

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Proheat X30 Owner'S Handbook Manual Download Page 20

X30 Owner’s Handbook  

Page 19 

Troubleshooting

Operation Indicators/Diagnostic Codes

PCM Cover Status LED

The PCM continually monitors the PROHEAT operating conditions. When operating correctly the PCM 
status LED will be Green. If the PCM detects a problem, the PCM status LED blinks Red, indicating a 
diagnostic code(s) is being displayed on the PCM’s 7 segment display located under the PCM cover.
The diagnostic indicator light may also be located:
• In the toggle of the ON/OFF switch provided by PROHEAT (standard installation kit).
• In the PROHEAT T-II Timer manual ON light (red).
• In the PFC manual mode button ON light (red).
• In an OEM indicator light package.

PCM Status 

State

Light Colour

GREEN

Flash twice (fast) then off

When power is first applied to the PCM the Green LED will flash (fast) 
twice to indicate that the PCM has booted up

GREEN

On solid

Heater is switched on Via analog switch inputs and is operating normally

GREEN

Off then two flashes, then 
off again

Heater is connected to CANBus network and is communicating on the 
network but is not switched on 

GREEN

On solid with two flashes 
then on solid again

Heater is switched on Via Analog or CANBus switch inputs and is 
operating normally and communicating on the network

RED

On solid

Software problem detected. Contact Proheat for further information.

RED

Blinking

Indicating a diagnostic code(s) is being displayed on the PCM’s 7 
segment display located under the PCM cover

STATUS

LED

PCM

COVER

STATUS

LED

7 SEGMENT

DISPLAY

Summary of Contents for X30

Page 1: ...OWNER S HANDBOOK ...

Page 2: ...nal Sleeper Fan Operation 7 Toggle Switch Timer PFC 8 Timer Instructions 9 PFC Instructions 10 Caring for your PROHEAT 11 Troubleshooting 17 Troubleshooting Operation Indicators Diagnostic Codes 18 Troubleshooting Function Diagnostics 22 Warranty 25 Owner s responsibility 26 Contents ...

Page 3: ...te heater in garages or in other closed or unventilated areas Diesel exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Electrical components in this product may contain lead a chemical known to the State of California to cause cancer and birth defects and other reproductive harm DANGER COOLANT Never remove the filler...

Page 4: ...ST Inhalation of exhaust gas containing carbon monoxide may cause severe personal injury and or death Anyone suspected of suffering from CO inhalation should be removed from the hazardous area and given medical assistance immediately WARNING FUEL Exercise extreme caution when working near fuel or fuel filled equipment Do not operate heater during fueling operations In addition do not smoke or hand...

Page 5: ... and cargo PROHEAT heaters are used in the following applications Preheats an engine block to ensure reliable cold weather starting It is recommended that PROHEAT is used year round winter and summer to reduce engine wear associated with cold starting With the engine off supplies heat to the engine and sleeper for comfort and reduced idle time resulting in cost savings through reduced fuel consump...

Page 6: ... PCM performs a short diagnostic cycle This takes a few seconds to check components for proper ranges short circuits and open circuits If there are no errors indicated the PROHEAT goes to Ignition 3 IGNITION The blower starts first followed by the coolant pump ignition spark air compressor and fuel pump The ignition electrode sparks for up to 60 seconds Once a good flame is detected the PROHEAT go...

Page 7: ...he PROHEAT goes to Standby 7 STANDBY The coolant pump circulates the coolant through the system until the temperature drops to 150 F 65 C at the heater outlet then it will enter Precheck and repeat steps 2 to 6 The PROHEAT will continue to repeat steps 2 to 5 until it is switched off 8 SWITCH OFF If PROHEAT is in Full Output it will Cool Down Purge first then shut OFF If PROHEAT is in Standby it w...

Page 8: ...cated Proheat thermostat The vehicle operator s responsibility is to ensure that Coolant valves used in the heating system are open These can be manually or electrically operated electrically operated valves must be opened before shutting the vehicle OFF When operating the PROHEAT power consuming accessories such as refrigerators DVD s TV s satellite receivers heated mirrors etc are not used to en...

Page 9: ...r Mode Solid Green Led Timer Active Back Soft Key Back Default Or No Down Arrow Select Soft Key Select Default Set On Off Edit Or Yes 11 52AM MON 106F STANDARD M 00 59 T1 T2 T3 Toggle Switch Timer PFC T II Manual Indicator Light Red Timer Indicator Light Green Timer Proheat Function Controller PFC Toggle Switch ...

Page 10: ... Off STEP 1 Press and Hold TIMER green light will turn on and T1 will flash STEP 2 Press or to set time STEP 3 Press DAY to advance the day STEP 4 Release TIMER green light and T1 will remain lit to activate timer STEP 1 Press and hold CLOCK STEP 2 Press or to set time STEP 3 Press DAY to advance the day STEP 4 Release CLOCK For complete Timer information please refer to the T II Timer Installatio...

Page 11: ... Timer settings Press the button repeatedly to toggle through and activate T1 T2 T3 or Group Timers Green Timer LED will turn on The Heater will switch on at the set program s time run for the set duration then switch off automatically If the heater has been turned on by a timer event Pressing button will turn the heater off but leaves the timer s schedule active Pressing the Button repeatedly to ...

Page 12: ...ult from reduced engine idle time and maintenance This also keeps the PROHEAT components and fuel system in good running order PROHEAT weekley maintenance Visually inspect the Proheat mounting brackets fuel line harnesses coolant lines and exhaust system for damage loose parts and leakage Run the Proheat a minimum of once a week to keep new fuel in the heater s critical components PROHEAT annual m...

Page 13: ...t pipe clamps are tight Caring for your PROHEAT Clean heater enclosure Remove the heater enclosure cover Clean any accumulated debris or dust from the components Blow out the compartment with compressed air Do not pressure wash Make sure the opening around the exhaust pipe is clear Visually inspect all the components for wear or damage Check Fuel Filter Remove and inspect fuel filter Clean or repl...

Page 14: ...atteries or corroded connections Note For best results load test each battery individually Caring for your PROHEAT Check Fuel System Check fuel pick up tube clamps and line to the heater for damage cracks from aging or leakage Check fuel pump and fittings for damage or leakage Hose Fuel Tank Fuel Pick Up Crimp Clamp x2 Hose Crimp Connection Fuel In Line ...

Page 15: ...mbustion tube to access the inside of the heat exchanger Ensure exhaust pipe is clean and free from restriction Use a wire brush to loosen the deposits and a vacuum to remove debris Torque securing screws to 12 3 in lbs 1 4 0 3Nm Combustion Tube Heat Exchanger Fins Securing Screws Exhaust Pipe Check Cooling System Check coolant pump all coolant hoses and connections for signs of leakage or damage ...

Page 16: ...er Bore No Nicks in O Ring Remove and install nozzle as per Installation Service manual SL9211 Torque to 150 in lbs 17 35 Nm To properly clean the nozzle use a degreaser cleaner or carburetor cleaner in a spray can This will wash any dirt out and leave no residue When using compressed air blow into the nozzle orifice from the head end ONLY Tor que to 30 3 In Lbs 3 4 0 3 Nm HOLD NOZZLE UPRIGHT TO A...

Page 17: ...both operate as described in the Operation Manual Correct air pressure is important refer to the X30 Installation and Service manual SL9211 for further information Run the system for at least 15 minutes or until the heater cycles OFF and then ON again Alternate the thermostat for the sleeper heater if connected between the lowest and highest settings to ensure that the sleeper heater fan cycles ON...

Page 18: ...OHEAT attempt two 2 starts so that the PCM can point you to the problem area 1 Switch the PROHEAT ON using the toggle switch T II Timer or PFC 2 Check the diagnostic code indicator located under the PCM cover on the heater The codes are as a two digit code followed by a dash single digit code such as 01 1 3 Function Diagnostic codes 01 to 05 are usually caused by vehicle system interface problems ...

Page 19: ...cuit 09 2 Overload 09 3 Open circuit 09 4 Speed 09 5 PCM damage Ignition 10 1 Short circuit Module 10 2 Not used 10 3 Open circuit Coolant 11 1 Short circuit Pump 11 2 Overload Blower 12 1 Short circuit Motor 12 2 Overload 12 3 Open circuit 12 4 Speed 12 5 PCM damage System 16 1 Short circuit Current 16 2 Overload Operation Display Description State Code No Component Diagnostics Continued O2 Senso...

Page 20: ...light package PCM Status State Light Colour GREEN Flash twice fast then off When power is first applied to the PCM the Green LED will flash fast twice to indicate that the PCM has booted up GREEN On solid Heater is switched on Via analog switch inputs and is operating normally GREEN Off then two flashes then off again Heater is connected to CANBus network and is communicating on the network but is...

Page 21: ... is set or if configuration is not set The ON indicator code communicates On solid Heater is switched on via analog switch inputs and is operating normally Off then two flashes then off again Heater is connected to CANBus network and is communicating on the network but is not switched on On then two flashes then on solid again Heater is switched on Via Analog or CANBus switch inputs and is communi...

Page 22: ...the Cool Down Purge state as defined in Modes of Operation when Cool Down LED is displayed Refer to Installation and Service manual SL9211 at www proheat com COMPONENT DIAGNOSTIC CODES This section covers individual electrical components These codes indicate electrical faults ONLY Mechanical failures of a component are not detected electronically and will be indicated by a Function Diagnostic Code...

Page 23: ...Fuel line condition cracks abrasions etc Fuel filter see Installation and Service manual SL9211 at www proheat com Troubleshooting Function Diagnostics Six consecutive start 01 faults will put the PROHEAT into Lockout Mode It requires power to the X30 PCM to be removed for 30 seconds and reapplied to clear the code Notice Check Notice On a new installation running out of fuel or after servicing th...

Page 24: ... 04 After checking the coolant system Power to the X30 PCM must be removed and reapplied to exit Lockout mode and clear the OVERHEAT code 04 See Installation and Service manual SL9211 at www proheat com for details Common issues to look for For at least 3 gallons of coolant in the system ensure the radiator is topped up That coolant line shut off valves are open That sleeper heater coolant control...

Page 25: ...tery and the connector at the PROHEAT PCM For faulty connections at PROHEAT components and internal harness Battery condition dead cells cleanliness Load test if necessary That batteries are at least 900 CCA 4 Group 31 s recommended to ensure an 8 to 9 hour use of the PROHEAT and sleeper fan Use of accessories such as heated mirrors satellite receivers refrigerators DVD s etc will shorten the time...

Page 26: ...e for warrantable parts at the discretion of SeaStar Solutions will be made to the claimant in the form of repair replacement or credit Warranty labour payments will be made only to Registered PROHEAT Service Centres in accordance with the Standard Repair Times SRT s as published by SeaStar Solutions Marine installations The purchaser and installer are advised that specific rules and regulations a...

Page 27: ...n components coolant pump air blower 2 Electrical controls provided by PROHEAT including cab mounted controls and PCM 3 PROHEAT supplied accessories and mounting hardware Items Not Covered Under This Warranty 1 PROHEATs no longer within the warranty period 2 Normal wear and maintenance parts including fuel filter air filter nozzle and clamps 3 Parts which malfunction due to improper installation c...

Page 28: ...X30 Owner s Handbook Page 27 Notes ...

Page 29: ...Page 28 X30 Owner s Handbook Notes ...

Page 30: ...6899 Fax 604 270 7172 www proheat com PID SL9210 REV A Designed and Manufactured in North America 2017 Marine Canada Acquisition Inc DBA SEASTAR SOLUTIONS Proheat is a registered trademark of Marine Canada Acquisition Inc and its subsidiary companies Printed in Canada 06 17 ...

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