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Progressive Turf Equipment PRO-MAX 36, Operators Manual And Parts Lists

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Progressive Turf Equipment PRO-MAX 36 Operators Manual And Parts Lists Download Page 58

Pro-Max 36 Parts Manual 

12 

4  DRIVELINE 
4.1  Driveline 

08/2016 

Summary of Contents for PRO-MAX 36

Page 1: ...List PRO MAX 36 Rotary Finish Mowers Serial No 16371000 and up PROGRESSIVE TURF EQUIPMENT INC 137 WEST WILLIAM STREET SEAFORTH ONTARIO CANADA N0K 1WO TOLL FREE 800 668 8873 ISSUE DATE May 2017 P N 120587 www progressiveturfequip com ...

Page 2: ...2 ...

Page 3: ...BAR 17 PTO BEARING MOUNTING BRACKET SETUP 17 TD92 HOOK UP TO Pro Max 36 18 TD92 CONNECTING FRAME 20 TD92 CONNECTING LINK 20 CONNECTING THE PTO SHAFT 22 CHECK PTO LENGTH DURING TURNS 22 OPERATION OF THE MOWER 22 DAILY CHECK LIST 23 PROPER TORQUE FOR FASTENERS 24 CUTTING HEIGHT AND ADJUSTMENT 25 LOWERING THE WING DECKS 25 DECK POSITION BUSHING 26 TIRES 26 POWER TAKE OFF SHAFTS 27 TRANSPORTING THE MO...

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Page 5: ...tisfactory operation of this equipment ATTENTION Your personal safety is involved Be sure to observe and follow these instructions CAUTION A reminder about safety practices or directs attention to unsafe practices which could result in personal injury if proper precautions are not taken WARNING A hazard exists which can result in injury or death if proper precautions are not taken DANGER An extrem...

Page 6: ... equipment and facing the direction of forward travel Blade rotation is counter clockwise as viewed from the top of the mower For quick reference record the following information Model PRO MAX 36 Date Purchased ___________________________ Serial Number ___________________________ For additional information assistance during assembly or operation of this mower contact the dealer you contacted the m...

Page 7: ...e Weight 1400 lbs in transport position Tongue Weight 700 lbs in mowing position Paint Finish Electrostatically applied paint with oven baked finish Deck Note see TD 92 specifications for mower deck information Frame Hollow structural steel tubing with supports at high stress areas to achieve maximum strength Axles Two specially designed castors with 6000 lb rating for transport wheels Wheels 6 bo...

Page 8: ...lly recommended by the manufacturer is used it is your responsibility to ensure that it is safe for you and others You should also ensure the machine will not be damaged or made unsafe by the operation maintenance or repair procedures you choose Modifications or adaptations to the machine are not allowed Various jurisdictions have specific requirements for work zone safety Know and adhere to your ...

Page 9: ...protective equipment that is to be worn when operating or servicing the machine Hard hats protective glasses and face shields protective shoes gloves reflector type vests and ear protection are types of equipment that may be required Prolonged exposure to loud noise can cause hearing damage Never operate a mower while under the influence of drugs or alcohol These make reflexes slow and put you and...

Page 10: ...ep all bystanders well away from the machine when it is operating Always maintain a safe operating distance of 300 ft from personnel other equipment or vehicles Never operate the mower with deflectors or guards removed Mower blades can cause small objects and debris to be thrown from under the mower deck at high speeds up to 300 ft away Objects ejected by the mower blades can cause severe injury N...

Page 11: ...ings to cutting position and relieve hydraulic pressure before performing any maintenance Observe and perform proper lock out procedures for power unit if attached to mower during service Keep nuts and bolts tight and properly torqued especially blade attachment bolts Check that all cotter pins are properly installed Keep equipment in good condition Keep mower free of grass leaves or other debris ...

Page 12: ...valent to the parent material Move the machine to a clean safe area before welding grinding or using a cutting torch on it This type of work should only be done in a clean area and not in places that contain combustible liquids such as fuel tanks hydraulic pipes or similar Connect arc welder ground as close as possible to work area Work with extra care when welding grinding or torch cutting near f...

Page 13: ...REPLACE SHIELDS 9 12 NOTICE PM HITCH SETUP 1 4 COMPANY NAME 1 13 INDICATOR INPUT PTO 1 5 DANGER BLADE HAZARD 4 14 DECK SIDE DECAL 2 6 WARNING OEM PARTS 2 15 DANGER OUTER TUBE 3 7 CAUTION DISENGAGE PTO 1 16 DANGER OUTER SHIELD 3 8 IMPORTANT GREASING 1 17 WARNING BLADE HARDWARE 1 9 CAUTION PM36 TO TRACTOR 1 12 6 9 7 5 5 5 5 3 3 3 3 11 11 10 15 16 15 16 15 16 15 16 13 2 1 14 14 4 17 ...

Page 14: ... lost replace immediately Order according to corresponding Part below Complete decal kits are also available PM36 Decal Kit 209106 ITEM 2 521819 ITEM 1 209175 ITEM 3 209113 ITEM 5 209173 ITEM 4 521817 ITEM 6 209115 ITEM 7 521820 ITEM 8 209114 ITEM 9 209117 ...

Page 15: ...15 ITEM 10 521119 ITEM 11 209119 ITEM 12 209105 ITEM 13 209118 ITEM 14 209112 ITEM 15 521451 ITEM 16 521455 GREASE POINT DECAL 521014 PROGRESSIVE PRO MAX 36 ITEM 17 209196 ...

Page 16: ...table Hitch and PTO Shaft The Pro Max 36 is equipped with an adjustable hitch plate for mounting on the tractor drawbar to ensure the correct distance between the end of the tractor PTO stub and the end of the Pro Max 36 PTO stub This distance should be 39 The drawpin of the mower should be exactly in the center of the two PTO shaft ends for smooth operation and long life for all driveline compone...

Page 17: ...e adjustable tractor hitch unit supplied with the mower 5 Mount the adaptor plate to the top of the drawbar as shown in the sketch 6 Adjust the adaptor plate until the 20 dimension is set between the end of the tractor PTO and the back edge of the drawpin hole 7 Snug up the 4 mounting bolts and mount the input PTO shaft PTO BEARING MOUNTING BRACKET SETUP It is important that the PTO shaft be in a ...

Page 18: ...heck if everything is correct the driveline will be straight and the grease zerk will be visible on the input shaft when the shield grease holes are lined up 12 To complete the mounting of the adaptor plate with a marking pen or scriber mark the location of the accessory mounting hole in the tractor drawbar on the adaptor plate See sketch on Page 17 13 Remove the adaptor plate and drill the hole t...

Page 19: ... sliding drawbar lock pin and slide the drawbar out and connect to TD92 3 Replace the sliding drawbar lock pin in bushing 4 With TD92 frame still on the jack back the unit up slowly and lock pin will fall into place Replace the hair pin 5 Connect the PTO shaft hydraulics and deck lock release rope for the TD92 mower Drawbar Lock Pin ...

Page 20: ... TD92 mower and is used to connect the two mowers together The connecting link will mount to this allowing the two mowers to be set up parallel with each other for proper cutting Mount the connecting frame 1 to the hitch frame 10 of the TD92 mower with the four 1 2 x 3 1 2 bolts Tighten securely ...

Page 21: ... on the right hand side for mounting the link 2 Remove the pivot lock pin from the link allowing it to pivot out and shorten 3 Mount the link to the bracket on the TD92 mower 4 Mount the other end onto the back of the Pro Max 36 mower 5 Now push the link in straight or slowly drive the mower forward with a slight turn to the left so the connecting link straightens Replace the locking pin 6 Using t...

Page 22: ...into place If the PTO shaft comes off during operation it may cause personal injury and damage to the PTO shaft and tractor PTO When checking make sure the locking collar is locked and that the shaft is not just jammed against the end of the tractor PTO shaft CHECK PTO LENGTH DURING TURNS During the mowing operation the tractor should be able to make turns without damage to the driveline To ensure...

Page 23: ...perly installed Check that all nuts and bolts are secure and pins are properly cotter pinned 3 Check condition of blades and security of attachment 4 Ensure mower cutting height is properly adjusted 5 Clear area of stones branches or other debris that might be thrown causing injury or damage 6 Never permit any person other than the operator to ride or board the tractor at any time 7 Check that all...

Page 24: ...ue values are assigned in the manual Only SAE grade 5 fasteners are to be used in the assembly of this machine or as otherwise specified in this manual BOLT HEAD MARKINGS SAE Grade 2 SAE Grade 5 SAE Grade 8 No dashes 3 radial dashes 6 radial dashes Bolt Diameter in SAE Grade 5 Bolts Recommended Torque in Foot Pounds Newton Meters 5 16 21 28 3 8 38 52 7 16 55 75 85 115 9 16 125 170 5 8 175 240 300 ...

Page 25: ... located in the box just below and behind the main gearbox on the mower Two holes on frame to anchor the safety chain Inside hole for blade change Outside hole for cutting height change LOWERING THE WING DECKS Any time the wings are raised and work is being done on the decks the wing safety chains must be installed Refer to the section on Maintenance When operating the PRO MAX 36 the hydraulic con...

Page 26: ...s This position will be used when mowing while following a pivot track TIRES Upon receiving your mower check air pressure in the tires and adjust according to specifications TIRE TYPE RECOMMENDED TIRE PRESSURE PSI MOWER DECK TIRES CASTORS 24 PSI MAIN FRAME TIRES 32 PSI Never inflate tires beyond 35 pounds per square inch to seat beads Inflation beyond 35 PSI pressure before seating the bead may br...

Page 27: ... all shields in place When operating the PTO be sure the tractor shield is always in place covering the exposed PTO shaft Before dismounting from the tractor stop the PTO put the tractor in neutral set the brakes in lock position and shut off engine When ready to engage PTO shaft be sure engine RPM is at idle speed Engaging PTO at full throttle will cause high shock loads to driveline with the pot...

Page 28: ...rough terrain When towing this mower the following information concerning road speed should be strictly adhered to WEIGHT OF TOWING VEHICLE MAXIMUM ALLOWABLE ROAD SPEED 4500 LBS OR MORE UP TO 20 MPH 32 KM H 2300 LBS 4500 LBS UP TO 10 MPH 16 KM H 2300 LBS OR LESS DO NOT TOW Always have a safety chain attached to towing vehicle SAFETY CHAINS It is recommended that the safety chains provided with thi...

Page 29: ...NS ON Pro Max 36 Lock both wings during road transport This will prevent the wings from swinging back during transport therefore eliminating damage Always unlock the decks before lowering the wings Pin shown in field working position Shown in locked position WING LOCK PINS Pro Max 36 The wing lock pins must be installed during transport to ensure the wings do not lower Wing safety lock pins ...

Page 30: ...Max 36 remove the connecting link and safety chains Using two 7 16 bolts mount the lockout bar as shown below DISCONNECTING TD92 FROM PRO MAX 36 The TD92 may be disconnected from the Pro Max 36 for small mowing jobs where the 36 cutting ability of the Pro Max 36 is not suitable Care should be taken in doing this The procedure is the reverse of the hook up instructions found in this manual IMPORTAN...

Page 31: ...ll provide a smooth running machine for many years All pivot locations have grease fittings The following information shows and describes where all lubrication points are located Use a quality EP2 bearing grease or equivalent DECKS P T O SHAFTS FRAME SPINDLES SEE MANUAL MAIN INPUT 8 PIVOT LOCATIONS 3 PIVOTS PER WING DECK DECK DRIVE 4 LOCATIONS PER SHAFT 2 WHEELS 2 PIVOTS ON REAR DECK PULL APART SL...

Page 32: ...n lithium is used including lithium complex the existing grease will be contaminated and the lubrication properties may be lost leading to component damage 2 Molybdenum Disulfide Moly is an additive used in slow moving extreme load applications The particles in the Moly grease can actually increase bearing wear in a high speed mower application Generally speaking Moly based greases will be grey in...

Page 33: ...y other damage Small nicks can be ground out when sharpening Use only original equipment blades when replacing worn or damaged mower blades They are made of special steel alloys and subjected to rigid heat treat and inspection requirements Substitute blades may not meet these specifications and MAY BE DANGEROUS BLADE SELECTION We offer four blade styles for use with this mower Fixed high lift Comb...

Page 34: ...ily swap blade types as growing conditions or mowing requirements change FIXED BLADE REMOVAL AND INSTALLATION A 1 diameter pilot centers the blade on the spindle with two 1 2 grade 5 fasteners When changing blades be sure that pilot is properly seated in the blade and the blade lies flat on the spindle bar Always replace bolts lock washers and nuts when replacing blades Tighten bolts to proper tor...

Page 35: ... the bolt When removing blade tips inspect the tips and blade bolts for wear and damage Replace any tip that is bent nicked deeper than excessively worn or has any other damage Small nicks can be ground out during sharpening Always balance Pro EZ blades as an assembled unit Replace any blade bolts that have the head or blade shank worn beyond the limits shown in the accompanying illustrations Alwa...

Page 36: ...r file blades following original pattern as shown Sharpen to a razor edge Do not sharpen back side of blade Use the supplied cone balancer pn 209000 to verify blade balance When the blade is correctly balanced the blade will remain horizontal Failure to properly balance blades after sharpening can cause vibration leading to premature component damage Pro EZ Change blades must be balanced as a comp...

Page 37: ... bolts attaching spindle assembly to mower deck and remove as a unit since pulley will come out through the hole in the deck SPINDLE ASSEMBLY INSTALLATION Reverse above procedure Be sure spindle mounting area of deck is clean of any foreign material before attaching spindle assembly SPINDLE REPAIR Spindle repair requires special skills and tools If your shop is not properly equipped or your mechan...

Page 38: ...e hub first with the seal side facing out Next set spindle on press bed Install dirt shield and shim first see sketch above set hub bearing end down on to spindle You must use a tube Note both ends must be square which will slide over spindle and press on inner race of bearing until seated against shim Insert bearing spacer tube with hole end up Set the remaining bearing with shield side up open s...

Page 39: ...installation easier Be sure the belts run in the proper groove V BELT TENSION Proper belt tension is a fundamental factor in the successful V belt operation Lack of tension will cause slippage and too much tension will cause excessive belt stretch as well as damage to the drive components such as bearings and shafts Therefore to ensure proper belt tension the following procedure is recommended At ...

Page 40: ...rifice When reconnecting the quick disconnects to the tractor be sure that both ends are clean Dirt in the hydraulic system can block the orifice in the line throttle valve or even score the cylinder tubes Hydraulic fluid escaping under pressure has enough force to penetrate the skin Seek medical attention at once if injured by escaping fluid During your daily inspection repair all leaks before th...

Page 41: ...ATURES GREASE EVERY 4 HOURS PREMATURE SPINDLE BEARING DAMAGE INSUFFICIENT GREASE ON BEARINGS GREASE EVERY 8 HOURS OF USE IN HOT TEMPERATURES GREASE EVERY 4 HOURS PREMATURE SPINDLE BEARING DAMAGE GREASE IS BLACK DRY AND PASTY ON EXAMINATION CONTAMINATED GREASE SEE INFORMATION ON GREASE COMPATIBILITY IN THIS MANUAL FRONT DECKS CUT HIGHER LOWER THAN REAR DECKS TRACTOR HYDRAULIC CONTROL NOT IN FLOAT P...

Page 42: ...42 ...

Page 43: ...Parts List PRO MAX 36 Model PM 36 Effective serial number 16371000 and up Issue Date July 2018 Si No Lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad ...

Page 44: ...______ Always state this information when contacting your selling dealer and when ordering spare parts Parts Information Use only Genuine Original Equipment Manufacturers O E M replacement parts The use of will fit parts may reduce machine performance void machine warranties and present a safety hazard Use Genuine OEM parts Progressive Turf Equipment Inc 137 West William Street Seaforth Ontario Ca...

Page 45: ...ecks before performing maintenance Block and or support machine using equipment designed for the task When maintaining blades or spindles always ensure locks are seated correctly in place When performing hydraulic maintenance ensure that pressure has been released It is imperative that the operator or qualified service technician reads and understands all the safety information in the Operator s M...

Page 46: ...Address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlist...

Page 47: ...NG FRAME 7 2 3 CONNECTING FRAME 8 2 4 CASTER ARM ASSEMBLIES 9 2 5 TIRE ASSEMBLIES 10 3 HYDRAULICS 11 3 1 HYDRAULICS 11 4 DRIVELINE 12 4 1 DRIVELINE 12 4 2 INPUT PTO SHAFT 13 4 3 INTERMEDIATE PTO SHAFT 14 4 4 DECK PTO SHAFT UP TO SERIAL 16371003 15 4 5 DECK PTO SHAFT SERIAL 16371004 UP 16 4 6 REAR OUTPUT PTO SHAFT 17 4 7 DECK GEARBOX 18 4 8 4 WAY GEARBOX 19 5 DECALS 20 5 1 SAFETY 20 5 2 NOTES 22 ...

Page 48: ...Pro Max 36 Parts Manual 2 1 DECK ASSEMBLY 1 1 Blade Spindle Assembly ...

Page 49: ...Pro Max 36 Parts Manual 3 1 2 Blade Options 5 24 2017 ...

Page 50: ...Pro Max 36 Parts Manual 4 1 3 Gearbox Assembly ...

Page 51: ...Pro Max 36 Parts Manual 5 1 4 Deck Assembly 05 2018 ...

Page 52: ...Pro Max 36 Parts Manual 6 2 FRAME ASSEMBLY 2 1 Main Frame 06 2017 ...

Page 53: ...Pro Max 36 Parts Manual 7 2 2 Wing Frame 06 2017 ...

Page 54: ...Pro Max 36 Parts Manual 8 2 3 Connecting Frame 06 2017 ...

Page 55: ...Pro Max 36 Parts Manual 9 2 4 Caster Arm Assemblies 01 2018 ...

Page 56: ...Pro Max 36 Parts Manual 10 2 5 Tire Assemblies 07 2018 ...

Page 57: ...Pro Max 36 Parts Manual 11 3 HYDRAULICS 3 1 Hydraulics 06 2017 ...

Page 58: ...Pro Max 36 Parts Manual 12 4 DRIVELINE 4 1 Driveline 08 2016 ...

Page 59: ...Pro Max 36 Parts Manual 13 4 2 Input PTO Shaft ...

Page 60: ...Pro Max 36 Parts Manual 14 4 3 Intermediate PTO Shaft ...

Page 61: ...Pro Max 36 Parts Manual 15 4 4 Deck PTO Shaft Up to Serial 16371003 08 2016 ...

Page 62: ...Pro Max 36 Parts Manual 16 4 5 Deck PTO Shaft Serial 16371004 Up 08 2016 ...

Page 63: ...Pro Max 36 Parts Manual 17 4 6 Rear Output PTO Shaft ...

Page 64: ...Pro Max 36 Parts Manual 18 4 7 Deck Gearbox ...

Page 65: ...Pro Max 36 Parts Manual 19 4 8 4 Way Gearbox ...

Page 66: ...ng part number below Complete decal kits are also available PM36 Decal Kit 209106 521819 DECAL CAUTION 209175 DECAL GENREAL SAFETY 209113 DECAL REPLACE SHIELDS 209173 ROTATIING BLADE DANGER 521817 DECAL PROGRESSIVE TURF 209115 DECAL OEM PARTS 209174 DECAL DISENGAGE PTO 209114 DECAL IMPORTANT GREASING 209117 DECAL CAUTION PM36 ON TRACTOR ...

Page 67: ... GREASE 209119 PM36 DECK SIDE DECAL 209105 DECAL NOTICE 209118 DECAL INDICATOR PM36 INPUT 521451 DECAL OUTER TUBE 521455 DECAL OUTER SHIELD GREASE POINT DECAL 521014 PROGRESSIVE PRO MAX 36 209112 DECAL PRO MAX 36 209196 DECAL BLADE HARDWARE 05 2017 ...

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