Progressive Turf Equipment 13921943 Operator'S Manual And Parts List Download Page 51 | Manualshive

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TD92 Parts Manual

11

4 DRIVELINE
4.1 Driveline

10/2014

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Summary of Contents for 13921943

Page 1: ...SSIVE TURF EQUIPMENT INC 137 WEST WILLIAM STREET SEAFORTH ONTARIO CANADA N0K 1WO PHONE 519 527 1080 SERIAL _____________________ TOLL FREE 800 668 8873 WEB www progressiveturfequip com ISSUE DATE October 2013 P N 120513 Si No Lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad ...

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Page 3: ...ower PFR 120 601205RD 3 05m Pro Flex Roller Contour Mower TDR 12 528712D 3 65m Tri Deck Roller Mower TDR 15 528750D 4 72m Tri Deck Roller Mower TDR 22 526822C 6 70m Tri Deck Roller Mower SDR 65 531965C 165cm Three Point Hitch Roller Mower SDR 90 531990C 228 6cm Three Point Hitch Roller Mower are in conformity with Directive 98 37 EC of the European Parliament and of the Council of 22 June 1998 on ...

Page 4: ...4 ...

Page 5: ...CK LIST HITCHING MOWER TO TRACTOR LEVELING THE MOWER PTO CONNECTING PTO SHAFTS CHECKING PTO LENGTH DURING TURNS CUTTING HEIGHT ADJUSTMENT SAFETY CHAIN TRANSPORTING MOWER TIRES POWER TAKE OFF GREASE COMPATIBILITY LUBRICATION GEARBOX OIL LEVEL 19 20 21 21 22 23 24 24 25 25 26 27 28 MAINTENANCE MOWER BLADE SERVICING BLADE REMOVAL INSTALLATION BLADE SHARPENING SPINDLE INSPECTION SPINDLE ASSEMBLY REMOV...

Page 6: ... blade producers are capable of this process Always insist on purchasing and using OEM blades for your own protection and that of your employees ATTENTION This safety symbol means Your personal safety is involved Be sure to observe and follow these instructions DANGER An extreme intrinsic hazard exists which would result in high probability of death or irreparable injury if proper precautions are ...

Page 7: ...able to your particular situation Throughout this manual references are made to right and left directions These are determined by standing at the rear of the equipment and facing the direction of forward travel Blade rotation is counter clockwise as viewed from the top of the mower For quick reference record the following information MODEL TD92 DATE PURCHASED ___________________________ SERIAL NUM...

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Page 9: ...ction 3 16 steel plate formed and welded with supporting members at high stress areas to achieve maximum strength Deck is 5 deep Hitch 4 positions with height settings from 10 1 2 to 15 Safety chain with hook according to Dept of Transport regulations Cutting Height Easy to use spacer bushings allow adjustment from to 5 in 3 8 increments Tongue Weight Transport position 965 lbs Mowing position 360...

Page 10: ...ractor into neutral and disengage power take off before starting tractor Never allow riders on tractor or equipment Use extreme care when operating on uneven terrain Immediately stop mower and shut off tractor upon striking any object Inspect mower and repair any damage before you continue mowing Always turn off tractor before making any adjustments to mower if operator has to dismount tractor If ...

Page 11: ... MANUAL 1 9 PTO GREASING 1 3 CAUTION REPLACE SHIELDS 7 10 SERIAL PLATE 1 4 NOTICE HITCH SETUP 1 11 MOWER MODEL 2 5 DANGER BLADE HAZARD 7 12 COMPANY NAME 1 6 WARNING OEM PARTS 1 13 DANGER OUTER TUBE 5 7 CAUTION DISENGAGE PTO 2 14 DANGER OUTER SHIELD 5 1 2 13 14 3 5 6 8 4 11 BOTH SIDES 12 10 9 5 5 13 14 5 5 3 13 14 7 5 5 3 3 3 3 3 13 14 13 14 ...

Page 12: ...cal according to corresponding part number below Complete decal kits are also available TD 92 DECAL KIT 522002 ITEM 1 521819 ITEM 2 209175 ITEM 3 209113 ITEM 5 209173 ITEM 6 209115 ITEM 7 521820 ITEM 8 521199 ITEM 9 521119 ITEM 4 521784 ITEM 12 521817 ITEM 11 521816 PROGRESSIVE 92 TRI DECK ...

Page 13: ...13 GREASE POINT DECAL 521014 ITEM 13 521451 ITEM 14 521455 ...

Page 14: ...lists the correct tightening torque for fasteners on Progressive Turf Equipment mowers When bolts are to be tightened or replaced refer to this chart to determine the proper torque except when specific torque values are assigned in the manual Only SAE Grade 5 fasteners are to be used in the assembly of this machine or as otherwise specified in this manual Bolt Head Markings SAE Grade 2 SAE Grade 5...

Page 15: ... Install tires hitch deck swivels and assembled hanger bearing support bracket Install deck swivel with grease fitting in the high position Next install rear cylinder and rear deck safety lock Be sure bolt on clevis end of cylinder is in the upward position If not it will bind on arm it is attached to and bend the cylinder rod Install pull chain between the rear deck safety and the wing safety loc...

Page 16: ...t The rear of the decks should be slightly higher than the front This will require less power than if the back is lower and cutting the grass twice If this is all correct tighten all hardware and recheck INSTALLING PTO SHAFTS The three identical PTO shafts are used to drive the mower decks Each PTO shaft will have one end designated a tractor end This end should be hooked up to the main gear box I...

Page 17: ... the main gear box The PTO mount bracket is then installed by sliding the PTO end through the flange bearing and leaving the mounting bolts loose Do not forget to install the PTO mount bracket spacers to level the driveline Next install the PTO spacer and then the input PTO shaft and locking it in place with the bolt end of the PTO shaft See section on Hitching Mower to Tractor for additional info...

Page 18: ...late and land on top of the plate ASSEMBLY INSTRUCTIONS See photos below a After the decks have been assembled to the frame locate the guide chain on the back corners of the wing decks closest to the transport tires b Remove the bolt from the end of the chain c Remove all twists from the chain It must be straight or the total length of chain will be too short d With the bolt passing through the la...

Page 19: ...ched to tractor with a safety chain 3 Ensure all safety shielding is properly installed and check that all nuts and bolts are secure and pins are properly cotter pinned 4 Check condition of blades and security of attachment 5 Ensure mower is properly mounted adjusted and in good operating condition 6 Clear area of stones branches or other debris that might be thrown causing injury or damage 7 Neve...

Page 20: ...otation of the wing decks CAUTION Safety chain must always be attached to towing vehicle CAUTION When towing mower on any roadways lock brakes together Use proper lighting and marking devices according to the local regulations NOTE If the three point hitch is attached to tractor be sure it will not contact any part of the mower when making sharp turns Mount the hose support bracket so the large ac...

Page 21: ...are provided for a 2 total adjustment four on each corner CONNECTING THE PTO SHAFT a Ensure that the tractor engine is shut off and the parking brake is locked b Holding the PTO against the end of the tractor PTO shaft rotate the tractor PTO by hand until the shaft slides on slightly c Slide the locking collar on the PTO backwards releasing the locking mechanism Hold and slide the PTO shaft yoke o...

Page 22: ...n the drawbar It should be 14 to 15 from the end of the PTO shaft to the center of the draw pin hole b With the tractor in the lowest gear and traveling very slowly make a sharp turn to the right as required for mowing c Watch the PTO shielding to make sure the PTO shaft does not totally collapse There should be 1 to 2 of black PTO shielding left at maximum turn See picture below 1 to 2 of BLACK N...

Page 23: ...stem square or round and corner support and moving the spacers either above or below support tube as required for your selected cutting height NOTE Cutting height starts at 3 4 with no spacers under the bushing Increments are then 3 8 using 3 8 and 1 spacers Be sure all adjustments are set the same Spacers 3 8 1 Bushing ...

Page 24: ...r of mower to provide greater visibility to other traffic Once mower is in the raised position activate tractor hydraulic control valve slightly so that the cylinders will extend and allow the locks to be totally engaged This way there will be no sudden surges on the hydraulic system when traveling over tough terrain WARNING When towing this mower the following information concerning road speed sh...

Page 25: ...res to be sure beads are seated properly If not deflate tire unseat beads and repeat the above mounting procedure After properly seating beads adjust to pressure recommended POWER TAKE OFF CAUTION Keep all safety shields in place CAUTION When operating the power take off be sure the tractor shield is always in place covering the exposed power take off shaft WARNING Before dismounting from the trac...

Page 26: ...m is used the existing grease will be contaminated and the lubrication properties may be lost If a synthetic base oil is used rather than a mineral base oil the grease will again be contaminated and the lubrication properties may be lost Molybdenum Disulfide Moly is an additive used in slow moving extreme load applications The particles in the Moly will actually increase bearing wear in a mower sp...

Page 27: ...part Sliding Tubes once per week and lubricate As Required 8 Pivot Locations 2 Wheels As Required CHECK FOR PROPER OIL LEVEL IN GEAR BOXES DAILY GREASING SCHEDULE LOCATION BLADE SPINDLE GREASING The top bearing on all spindle assemblies has a shield only This allows grease to exit and relieves any pressure build up inside spindle housing when greasing Greasing of blade spindles should continue unt...

Page 28: ...ach the bottom of this hole If oil level is low add oil through top plug hole of casing until oil just starts to flow out of side oil level hole Replace and tighten plugs Use 80W90 gear oil or equivalent Filler Plug Level Plug MAIN GEARBOX The main gearbox has a combination filler plug and dip stick Remove the plug dry off the dip stick and replace to check oil level It must touch the oil in the g...

Page 29: ...m could fail causing decks to fall and crush anything under them Do not handle mower blades with bare hands Careless or improper handling may result in serious injury Inspect blades before each use to determine that they are mounted tightly and are in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening WARNING ...

Page 30: ...will not come loose during operation BLADE SHARPENING IMPORTANT When sharpening blades be sure to balance them Unbalanced blades will cause excessive vibration which can damage blade spindle bearings Vibration may also cause structural cracks in mower housing Follow original sharpening pattern as shown Sharpen blade to a razor edge Protect hands when sharpening Do not sharpen backside of blade BLA...

Page 31: ...Remove 4 bolts attaching spindle assembly to mower frame and remove as a unit since pulley will come out through the hole in the deck SPINDLE ASSEMBLY INSTALLATION Reverse above procedure Be sure spindle mounting area of deck is clean of any foreign material before attaching spindle assembly SPINDLE REPAIR Spindle repair requires special skills and tools If your shop is not properly equipped or yo...

Page 32: ...irt shield and shim first as per diagram set hub bearing end down on to spindle You must use a tube Note both ends must be square which will slide over spindle and press on inner race of bearing until seated against shim Insert bearing spacer tube with hole end up Set remaining bearing with shield side up open side on first on to spindle Press on inner race this bearing will be a loose fit in the ...

Page 33: ...g is a fundamental factor in successful V belt operation Lack of tension will cause slippage and too much tension will cause excessive belt stretch as well as damage to the drive components such as bearings and shafts Therefore to ensure proper belt tension the following procedure is recommended CHECKING BELT TENSION At the mid point of the span apply a deflection force with a spring scale in the ...

Page 34: ...ends are clean Dirt in the hydraulic system can block the orifice in the line throttle valve or even score the cylinder tubes Hydraulic fluid escaping under pressure has enough force to penetrate the skin Seek medical attention at once if injured by escaping fluid During your daily inspection repair all leaks before they create a major problem Relieve all pressure before working on or disconnectin...

Page 35: ...ocks Hard to Disengage Cylinder not pulling wing up all the way Adjust clevis on end of cylinder Mower Deck will not Lower Vibration on turning Input shaft does not collapse easily on turning Premature spindle bearing failure Orifice in line throttle valve plugged Draw bar length incorrect Lack of grease at intermediate location of drive shaft Lack of lubrication or grease is contaminated Remove l...

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Page 37: ...Parts List TD 92 Effective serial number 14921923 and up PN 120513 Issue Date October 2014 Si No Lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad ...

Page 38: ...________ Always state this information when contacting youselling dealer and when ordering spare parts Parts Information Use only Genuine Original Equipment Manufacturers O E M replacement parts The use of will fit parts may reduce machine performance void machine warranties and present a safety hazard Use Genuine OEM parts Progressive Turf Equipment Inc 137 West William Street Seaforth Ontario Ca...

Page 39: ...s before performing maintenance Block and or support machine using equipment designed for the task When maintaining blades or spindles always ensure locks are seated correctly in place When performing hydraulic maintenance ensure that pressure has been released It is imperative that the operator or qualified service technician reads and understands all the safety information in the Operator s Manu...

Page 40: ...Address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlist...

Page 41: ... ASSEMBLY 8 2 3 TIRE ASSEMBLIES 9 3 HYDRAULICS 10 3 1 HYDRAULICS 10 4 DRIVELINE 11 4 1 DRIVELINE 11 4 2 INPUT PTO SHAFT UP TO SERIAL 13921935 12 4 3 INPUT PTO SHAFT SERIAL 13921936 UP 13 4 4 INTERMEDIATE PTO SHAFT UP TO SERIAL 13921943 14 4 5 INTERMEDIATE PTO SHAFT SERIAL 13921949 UP 15 4 6 DECK PTO SHAFT UP TO SERIAL 13921943 16 4 7 DECK PTO SHAFT SERIAL 13921949 UP 17 4 8 DECK GEARBOX 18 4 9 4 W...

Page 42: ...TD92 Parts Manual 2 1 DECK ASSEMBLY 1 1 Blade Spindle Assembly 02 2015 ...

Page 43: ...TD92 Parts Manual 3 1 2 Blade Options 08 2014 ...

Page 44: ...TD92 Parts Manual 4 1 3 Gearbox Assembly 08 2014 ...

Page 45: ...TD92 Parts Manual 5 1 4 Wing Deck Assembly 10 2014 ...

Page 46: ...TD92 Parts Manual 6 1 5 Rear Deck Assembly 10 2014 ...

Page 47: ...TD92 Parts Manual 7 2 FRAME ASSEMBLY 2 1 Frame Assembly 02 2016 ...

Page 48: ...TD92 Parts Manual 8 2 2 Wing Lift Assembly 02 2015 ...

Page 49: ...TD92 Parts Manual 9 2 3 Tire Assemblies 08 2014 ...

Page 50: ...TD92 Parts Manual 10 3 HYDRAULICS 3 1 Hydraulics 08 2014 ...

Page 51: ...TD92 Parts Manual 11 4 DRIVELINE 4 1 Driveline 10 2014 ...

Page 52: ...TD92 Parts Manual 12 4 2 Input PTO Shaft Up to Serial 13921935 08 2014 ...

Page 53: ...TD92 Parts Manual 13 4 3 Input PTO Shaft Serial 13921936 Up 08 2014 ...

Page 54: ...TD92 Parts Manual 14 4 4 Intermediate PTO Shaft Up to Serial 13921943 08 2014 ...

Page 55: ...TD92 Parts Manual 15 4 5 Intermediate PTO Shaft Serial 13921949 Up 08 2014 ...

Page 56: ...TD92 Parts Manual 16 4 6 Deck PTO Shaft Up to Serial 13921943 08 2014 ...

Page 57: ...TD92 Parts Manual 17 4 7 Deck PTO Shaft Serial 13921949 Up ...

Page 58: ...TD92 Parts Manual 18 4 8 Deck Gearbox ...

Page 59: ...TD92 Parts Manual 19 4 9 4 Way Gearbox 08 2014 ...

Page 60: ...decal kits are also available TD 92 DECAL KIT 522002 521819 DECAL CAUTION 209175 DECAL GENERAL SAFETY 209113 DECAL REPLACE SHIELDS 521784 DECAL NOTICE 209173 DECAL ROTATING BLADE DANGER 209115 DECAL OEM PARTS 521816 DECAL TD 92 521820 DECAL CAUTION 521199 DECAL GREASING SCHEDULE 521119 8HR DECAL PTO GREASE 521817 DECAL PROGRESSIVE TURF PROGRESSIVE 92 TRI DECK ...

Page 61: ...TD92 Parts Manual 21 521451 DECAL DANGER OUTER TUBE 521455 DECAL DANGER OUTER SHIELD 521014 DECAL GREASE GUN ...

Page 62: ...TD92 Parts Manual 22 5 2 General Info ...

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