Progressive Dynamics PD2020 Owner'S Manual Download Page 3

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3.2 

Never place the converter/charger directly above the battery; gases
from battery will corrode and damage the converter/charger.

3.3 

Never allow battery acid to drip on converter/charger when reading
specific gravity or filling battery.

3.4

 

Do not operate converter/charger in a closed-in area or restrict
ventilation in any way.

4.

DC CONNECTION PRECAUTIONS

4.1

 

Connect and disconnect DC output connections only after opening
AC disconnect.

4.2

EXTERNAL CONNECTIONS TO CONVERTER SHALL
COMPLY WITH THE UNITED STATES COAST GUARD
ELECTRICAL REGULATIONS (33CFR183, SUB PART I).

4.3

GROUNDING INSTRUCTIONS

 - The 

INTELI-POWER

MARINE

 converter should be connected to a grounded, metal,

permanent wiring system. An equipment-grounding conductor should
be run with the circuit wiring and connected thru the charger housing
grommet to the equipment grounding (GND) terminal. Connections
to the converter should comply with all local codes and ordinances.

5.

INSTALLING THE INTELI-POWER MARINE

 

CONVERTER

! DANGER !

Before working on any electrical equipment, first determine
that there is no live power!  Double check power connections, as
well as battery terminations.

5.1

MOUNTING LOCATION

Mount the 

INTELI-POWER MARINE

 converter vertically flush on

a bulkhead in a protected area away from rain or spray.  Mount as
close to the batteries as possible.  Ensure that there is six inches of
unobstructed area on all sides of the charger for air circulation and
cooling. See section 3 for precautions.

5.2

MOUNTING HARDWARE

Marine equipment is exposed to severe mechanical vibration and
shock, the screws or bolts used to mount the charger must be 3/16"
diameter, backed with a flat washer. A lock washer should be used to
prevent loosening of the connections due to vibration.

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Figure 1

Figure 1

S  E  R  I  E  S

PD

Input: 

Outputs:   Volts:

 Amps: 

Cell Type:

Number of Cells: 

Volts: 105-135 VAC Hz: 50/60 Watts: 1000

 3

 13.6 VDC 

60 Total

 Lead Acid  

6

U.S. Patent No. 5,600,550 & 5,687,066

Other Patents Pending

109734RA

Manufactured by
Progressive Dynamics, Inc.
Marshall, MI  49068-1796

CAUTION: 

To reduce the risk of electric shock - Do not 

expose to  rain or  spray

CAUTION:

 To prevent fire, do not cover or obstruct 

ventilation openings.  Do not mount in zero clearance 

compartment.  Overheating may result.  Provided with 
integral protection against overloads.

MA

RI

NE

L I S 

T E  D

85JL

POWER

CONVERTER

CONTINUOUS DUTY, IGNITION PROTECTED

On                Boost

Fast Flash    Full Charge

Slow Flash   Low Charge

Blink             Storage

Off                Dead Battery

Remove Screws for Access

Replace Reverse Battery Protection Fuse(s)  with

Same Type and Rating: 30 AMP ATC Style

Torque Output Terminals to: 50 Inch Pounds Max.

Torque Input Terminals to 9 Inch Pounds Max.

5.3

MOUNTING THE CONVERTER

Hold the converter/charger in place, mark all mounting hole
positions, remove the converter/charger and drill the holes. 
Depending on the model converter, Install the mounting hardware on
one side of the charger into the drilled holes, Leave these loose at this
time.  Align the mounting holes on the converter/charger with the
hardware installed in the drilled holes, align and install the remaining
hardware and firmly tighten all mounting hardware. For models with
2 fans or key hole slots in the base.  Mark and drill mounting holes as
above. If using the drip shield, attach the drip shield leaving the
screws loose.  Position the keyholes over the screws holding the drip
shield and slide the unit in place.  Install the rest of the mounting
hardware and firmly tighten. 

5.4

DRIP SHIELD

To install the drip shield leave the upper mounting screws loose,
slide the shield behind the base of the converter/charger. Align the
slots in the shield with the mounting hardware installed above and
firmly tighten all mounting hardware.

5.5

ELECTRICAL HARDWARE

Summary of Contents for PD2020

Page 1: ...al Charge Management System for recharging and maintaining marine batteries by providing 3 modes of operation Normal Boost Trickle Progressive Dynamics Inc 507 Industrial Rd Marshall MI 49068 269 781...

Page 2: ...your aid when you work near a lead acid battery 2 2 Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes 2 3 Wear complete eye protection and clothing protect...

Page 3: ...S E R I E S PD Input Outputs Volts Amps Cell Type Number of Cells Volts 105 135 VAC Hz 50 60 Watts 1000 3 13 6 VDC 60 Total Lead Acid 6 U S Patent No 5 600 550 5 687 066 Other Patents Pending 109734RA...

Page 4: ...e terminals for up to three battery banks One common negative terminal is provided for connection to all battery banks 5 9 INSTALLING EXTERNAL FUSE S not supplied An external fuse or circuit breaker n...

Page 5: ...er senses the battery voltage has dropped below a preset level the system automatically switches into the Boost Mode In this mode the charge voltage is increased to 14 4 volts for a period of approxim...

Page 6: ...tage 2 Internal Fuse s Blown Reverse Battery Hook Up Correct Hook up and replace Fuse s with same type and rating 3 Converter cycles on off Compartment gets too hot Check air flow to the converter Imp...

Page 7: ...output is zero volts use an AC voltmeter to check for proper voltage on the 120 VAC power source This voltage should be between 104 and 130 volts 3 Check the fuse s located next to the output termina...

Page 8: ...emoving and reinstalling the battery charger and F ANYLOSTPROFITS LOSTSAVINGS LOSSOFUSEOFENJOYMENT OR OTHER INCIDENTAL DAMAGES ARISING OUT OF THE USE OF OR INABILITYTOUSE THEPRODUCT THIS INCLUDES DAMA...

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